Driving the Digital Enterprise - Siemens the... · § System integration PLM-MES, ERP-MES, PLM-ERP § Process Chain Design – Engineering – Production – Service § Simulation

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Driving the DigitalEnterpriseSiemens in Context of Industrie 4.0


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Leonhard Muigg, MBADigital Enterprise & I4.0 CoordinationSiemens Aktiengesellschaft ÖsterreichRC-AT DF FAKraußstraße 1-74020 Linz, AustriaMobile Phone: +43 664 [email protected]

Contact


A short Quiz before we start…

xx% uses the Smartphones, for searching in Internet

xx% of us prefer the Internet as source of information

xx% of us Smartphone-Users inform themselve online regarding products and buys them online.

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79%

76%

69%


“Wave”

Digitalization is a big wave in our markets – how can we ride it?


New Business Models in the Internet Age

From taxi toride-sharing

From record storeto streaming

From bookstoreto e-book

FromYellow Pages

to marketplace


are getting shorterInnovation cycles

Smart phone evolution process


Driving the Digital EnterpriseIndustry 4.0 – The next level of manufacturing

4th IndustrialRevolution

Digitalization

3rd IndustrialRevolution

Automation

2nd IndustrialRevolution

Electricity,mass production

1st IndustrialRevolution

Water and steam

Characteristics Technologies

Sources: BITKOM, BCG

Big Data andanalytics

Augmentedreality

Additivemanufacturing e.g.

3D printing

Cloud

Cyber security

Industrial Internet(network of hardware-integrated sensors)

Horizontal/verticalsoftware integration

Simulation

AutonomousrobotsHumans, devices and systems are connected along

the entire value chain

All relevant information is available in real-time –across suppliers, manufacturers and customers

Parts of the value chain can constantly be optimized with respect todifferent criteria, e.g. cost, resource utilization, customer needs


Industry 4.0 –A German future project for the vision of industrial production beyond 2025

Source: acatech, April 2013 "Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0"

Central fields of research• Horizontal integration via value creation networks• Seamless engineering across the entire value creation chain• Vertical integration and networked production systems

Industry 4.0 …• Stands for a new level of organization and management

of the entire value creation chain via the lifecycle of products• Oriented on increasingly individual customer demands• Ranges from the idea, the order via development and

manufacturing, the delivery of a product to the finalcustomer, and right up to recycling, including the associatedservices


In order to remain competitive manufacturing companiesneed to achieve enormous improvements in their processes

Reducingthe time tomarket

• Individualizedmass production

• Volatile markets• High productivity

Enhancingflexibility

• Energy efficiency andresource efficiencyas key competitivefactors

Increasingefficiency

IncreasingQuality

• Closed loop qualityprocesses

• Traceability andintegrated genealogy

• Shorterinnovation cycles

• More complex products• Larger data volumes

Product and productionintegrated

Flexibleproduction

Full processtransparency

Optimizedproduction resources


Siemens calls its approachto Digitalization in industryand its road towards Industry 4.0the “Digital Enterprise”


Driving the Digital EnterpriseHolistic solutions along the entire value chain

Product design

Production planning

Production engineering

Production execution Services

Transformational technologies + integrated value chain

Internetof Things

CloudTechnology

3D PrintingTechnology

KnowledgeAutomation

AdvancedRobotics


► Innovation

► The SiemensSolution

Shaping the Future of Manufacturing –A history of systematic portfolio expansion through acquisitions

From Vision to reality – with a holistic portfolio of PLM software, Manufacturing Execution System andautomation technology.

2014 – Siemens is currentlythe only company whosetechnologies combine the realand the virtual production worldunder one roof

2009 – TIA Portal providesaccess to all automationtasks

1996 – Totally IntegratedAutomation (TIA) enablesinteroperability betweenall automation components

1958 – Start ofproduction automation:Siemens receives thepatent for SIMATIC

Future – virtual and real production worldsincreasingly merge. The Digital Enterprise SoftwareSuite helps to digitalize the entire value chainoffering a holistic automation solution covering allmajor Industry 4.0 requirements.

20112012

2007

Product development

Production engineeringand execution

2014

€4+ billionin investmentssince 2007

2013

1958 1995/96 2001 2009 2012 20132008

1958 2014


Industry 4.0 affects all Aspects of the industrial Value Chain –Siemens focuses on selected domains

HumanResources

DigitalManufacturing

Lifecycle DataManagement

(cPDM)for Product and

Production

CustomerRelationshipManagement

Engineering,Design Tools& Simulation

EnterpriseIT Infrastructure

Material

Tools& Fixtures

Machinery

FactoryInfrastructure

IndustrialCommunication

& SecurityMaintenance,

Repair& Overhaul

Sensors &Actuators

Supply ChainManagement

AssetManagement

IndustrialControlSystems

ManufacturingOperations

Management

GlobalCommunicationInfrastructure

EnterpriseResourcePlanning

PublicIT Infrastructure

(Internet)

Domains covered by Siemens DF and PD portfolios


Siemens terms its way to Industrie 4.0 the Digital Enterprise –Comprehensive offering for discrete and process industries

Design and engineering Operation Services

Discrete industries Process industries

Productdesign

Productionplanning

Productionengineering Execution Services

Processand plantdesign

Engineeringcomissioning Operation ServicesProduct

design

Digital Enterprise


How prepared are you to change your business?

The products, businessmodels and legacy positionsthat once gave companiestheir competitive edge are nolonger secure.


Only a holistic automation approach including the whole value add chainwill yield sustainable competitiveness

1 2 3 54Product design

Production planning

Production engineering

Production execution Services


Product Lifecycle Management

Manufacturing Operations Management

Integrated Production Automation

Fields of ActionStarting points for Digital Enterprise


Siemens Digital Enterprise Software SuitePLM Software

PLM Software Portfolio

• Product Planning, Design,Test and Simulation

• Production Planning,Engineering und Simulation

Top-down Product-driven


Siemens Digital Enterprise Software SuiteTotally Integrated Automation

Integrated Automation Portfolio

• Integrated Engineering and Runtime forController, distributed I/O, HMI, Drives,Motion Control und Motors

• Industrial Safety und Security

Bottom-up process-driven


Siemens Digital Enterprise Software SuiteManufacturing Execution System (MES)

MES/MOM Software Portfolio

• Planning & Scheduling• Quality Management• Manufacturing Execution• Manufacturing Intelligence• SCADA / HMI

Seamlessly integrated


Leveraging Data to fuel Innovation is important, but...

Even if you knew what youneeded to do, could you doit efficiently, flexibly and fast?


The path to the Digital Enterprisecomprises four core elements

Industrial softwareand automationportfolio

Industrial Communication

Industrial Security

Industrial Services


The Digital Enterprise Software Suite coversthe entire value chain

PLM

TIA

MES ManagementLevel

Plant DataServices

Productionplanning

Productionengineering

Productionexecution

Service andsupport

Shop-floor

EnterpriseLevel

Productdesign

NX(CAD-CAE-CAM)

Teamcenter Digital Enterprise Backbone(cPDM –collaborative Product Definition Management)

LMS(Simulation and Testing)

Tecnomatix(DM – Digital Manufacturing) LMS

SIMATIC ITManufacturing Execution System

IBSQuality Management System IBS

TIA PortalEngineering Framework

SIMATIC/ SINUMERIK/SINAMICS/ SIRIUS


Hannover Messe 2016Court Highlights at the Siemens booth in hall 9

MotorsAMB for SIMOTICS HV. A digitalcontrol system continuously improvesefficiency and operationalcharacteristics of drive systems. It‘sdigitally controlled operation enablesan easy and effective integration intosystems and supports remote control.

TIP PowerAmerican standard 3VA molded casecircuit breakers with UL approval arethe perfect solution for globally activemanufacturers.

DrivesFlexible servo drive systems fordemanding applications consisting ofthe new SIMOTICS servo gearedmotors and the innovated SINAMICSS120 converters.

Energy EfficiencySIMATIC Energy Suite, Scalability,investment and future security thanksto integrated connection to the energymanagement system.

IDSSIMOTICS reluctance motors andSINAMICS converters – Innovativestandard drive systems with extra-high efficiency in all operating points.

Process AutomationThe new SIMATIC PCS 7 V8.2version offers• Efficient Plant Engineering• Intuitive Plant Operation• Mobile Plant Monitoring• Cost effective Life Cycle

Management

Digital EnterpriseA complete solution for digital productdevelopment, NX software deliversintegrated, high performance design,simulation, documentation, toolingand manufacturing.

Industry ServicesMindSphere – Siemens Cloud forIndustry is a new service concept togenerate new business models forboth end customers and OEMs. It isan essential element on the path tothe digital enterprise.

TIA Portal V14An Engineering Framework forcomplete automation.


► Innovation

► The SiemensSolution

Value through DigitalizationDifferent starting positions… , substantial results

Siemens Factory Amberg,Germany• Automated production of SIMATIC:

Machines handle 75% of the valuechain on their own while >1.000 productvariants can be manufactured

• Low defect rate:Production quality is at 99.9988%

Canon EOS 20D,Japan• Digital twin simulation

helped to reduce the time fromconcept to production by >30%

• ~300 TB of data converted throughoutthe entire development: 200 timesmore when compared to 10 yearsbefore

BMW Brilliance Shenyang,China• Flexibility enables individualized

mass production:5 different types of cars on1 production line

• Real-time monitoring with 99%availability avoids bottlenecks

Competitiveness FlexibilityReduce time to market


The Digital Enterprise Software Suite as a core elementfor creating the Digital Enterprise

Digital EnterpriseSoftware Suite

IndustrialCommunication

IndustrialSecurity

IndustryServices

On the road to the Digital Enterprise…


Fields of Action on the Road to Industry 4.0

Structuring§ Merge digital models§ Connectivity products and production models§ Implementation processes across the product lifecycle

Networking§ Network of machinery§ Man-Machine network§ Plug 'n' Produce – Internet of Things

Integration§ System integration PLM-MES, ERP-MES, PLM-ERP§ Process Chain Design – Engineering – Production – Service§ Simulation of virtual models and comparison with real world

Digitalization§ Digitize products and production models§ System and function modeling§ Methodology in process design

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The Digital Factory

“We are the firstcompany worldwideto bundle all thecapabilities for thedigital factory underone roof.”Joe Kaeser,President & CEO of Siemens AG


Thank you for your attention

Documents

Driving the Digital Enterprise - Siemens the... · § System integration PLM-MES, ERP-MES, PLM-ERP § Process Chain Design – Engineering – Production – Service § Simulation