Drum Drives March 2004 Aa

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    Slide 1DRUM DRIVES ASHOK AMIN-MARCH-2004

    Direct Hydraulic drives for

    Drum Drives Applications

    Hgglunds DrivesBY

    Ashok Amin

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    Slide 2DRUM DRIVES ASHOK AMIN-MARCH-2004

    Direct Drive- CB-400

    Application: Ball millUser: Hydro Agri

    Sweden

    Motor: CB 400

    Installed: March 2001

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    Slide 3DRUM DRIVES ASHOK AMIN-MARCH-2004

    Ball Mill

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    Slide 4DRUM DRIVES ASHOK AMIN-MARCH-2004

    Ball Mill - Inching Drive

    Sweden

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    Slide 5DRUM DRIVES ASHOK AMIN-MARCH-2004

    Super Scrubber Drum Drive

    Location: KRC Aggregate, CA, USA.

    2 x COMPACT CA 210, 500 HP @ 48 rpm.

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    Slide 6DRUM DRIVES ASHOK AMIN-MARCH-2004

    Super Scrubber Drum Drive

    Location: KRC Aggregate, CA, USA.

    2 x COMPACT CA 210, 500 HP @ 48 rpm.

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    Slide 7DRUM DRIVES ASHOK AMIN-MARCH-2004

    2 x Algomerating Drums for Curing Copper Minerals

    Location: Minera Escondida Ltd., Chile.

    OEM: Heyl & Patterson, USA.

    Consultant: Fluor Daniel, Canada. 2 x COMPACT CA 210 on each drum.

    Drum: 39 9 x 11 6 / Design Capacity: 2.183 Mt/hr (wet basis/full load).

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    Slide 8DRUM DRIVES ASHOK AMIN-MARCH-2004

    MINPRO International

    Hydraulic Drive for Roller Mills

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    Slide 9DRUM DRIVES ASHOK AMIN-MARCH-2004

    Dual Pinion Direct Hydraulic Drive

    Palletizing Kiln, LKAB, 4 x 160 Kw, 26.9 rpm (2.4 rpm)

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    Slide 10DRUM DRIVES ASHOK AMIN-MARCH-2004

    2 x Algomerating Drums for Curing Copper Minerals

    Location: Minera Escondida Ltd., Chile.

    2 x COMPACT CA 210 on each drum.

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    Slide 11DRUM DRIVES ASHOK AMIN-MARCH-2004

    Composting Drum Drive

    Location: Rondeco, Stora Vik, Sweden.

    1 x MARATHON MB 1150.

    Drum: 275 ft. x 11 ft. / Total Weight: 550 short ton / Material: 300 short ton.

    0.4 rpm normal

    0.7 rpm by fill-up and discharge.

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    Slide 12DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement Kiln

    Location: Blue Circle Cement, Westbury, UK.

    2 x MARATHON MB 1150.

    Kiln: 152 m x 4.2 m / Capacity: 1100 tpd.

    1.5 rpm normal.

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    Slide 13DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement Kiln

    Location: Krupp Polysius, Alsen Breitenberg, Germany.

    4 x MARATHON MB 800.

    Kiln: 65 m x 4.8 m / Capacity: 4500 tpd.

    3.5 rpm normal.

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    Slide 14DRUM DRIVES ASHOK AMIN-MARCH-2004

    Drum Displacers

    Low Maintenance

    Low Life-Cycle Costs

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    Slide 15DRUM DRIVES ASHOK AMIN-MARCH-2004

    Compaction Baffle Filters

    Reputation A Proven Track Record

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    Slide 16DRUM DRIVES ASHOK AMIN-MARCH-2004

    DRUM DRYER

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    Slide 17DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement kiln drive

    1 x Pinions & girth gear

    User: Blue Circle

    Calera / NA

    Motors: MB 1150-800

    Power: 750 kW

    1020 Hp

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    Slide 18DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement kiln drive

    2 x Pinions & girth gear

    User: Blue Circle

    Raven / NA

    Motors: 2 x MB 1600

    Power: 450 kW/ 610 Hp

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    Slide 19DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement kiln drive

    2 x Friction rollers

    OEM: FLS

    User: Dyckerhoff

    Germany

    Motors: 4 x MB 800

    Power: 640 kW/ 870 Hp

    H l d D i

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    Slide 20DRUM DRIVES ASHOK AMIN-MARCH-2004

    Digester drum

    4 x Friction rollers

    OEM: Bedminster

    User: SMRC / Australia

    Motors: 4 x MB 400

    Power: 640 kW/ 870 Hp

    H l d D i

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    Slide 21DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement Kiln (Before)Retrofit of an electromechanical Drive System

    VFAC Drive, 2x450 kW

    Friday, the 8Th of August.

    First Call from Schwenk Zement.

    Tuesday, the 12Th of August

    First Visit at Schwenk Zement.

    Wednesday, the 13Th of August

    Order Placed by Polysius

    Budget Order Value 500 kEuro

    Scope of Supply

    Hydraulic Drive System.

    Electrical Control System.

    Piping; Material & Installation.

    Cold Commissioning. Hot Commissioning.

    Final equipment during winter maintenance stoppage

    Thursday, the 14Th of August

    Kick of Meeting at Schwenk Zement.

    Thursday, the 21Th of August

    Order Handling Instructions.

    4 weeks later

    Deliveries and Invoices.5 weeks later

    Cold commissioning.

    8 weeks later

    Hot commissioning.

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    Slide 22DRUM DRIVES ASHOK AMIN-MARCH-2004

    Cement Kiln (After)Retrofit of an electromechanical Drive System,VFAC Drive, 2x450 kW

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