4
® SPECIFICATION DC SUPPLY 8V to 35V continuous CRANKING DROPOUTS Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V. This is achieved without the need for internal batteries MAXIMUM OPERATING CURRENT 460mA at 12V. 245mA at 24V MAXIMUM STANDBY CURRENT 375mA at 12V. 200mA at 24V ALTERNATOR INPUT RANGE 15V(L-N) to 333V AC (L-N) absolute maximum ALTERNATOR INPUT FREQUENCY 50Hz - 60Hz at rated engine speed (Minimum: 15V AC L-N) MAGNETIC PICK-UP VOLTAGE RANGE +/- 0.5V to 70V Peak MAGNETIC INPUT FREQUENCY 10,000 Hz (max) MAINS SENSING RANGE 15V(L-N) to 333V AC (L-N) absolute maximum MAINS SENSING INPUT FREQUENCY 50Hz-60Hz (Minimum: 15V AC L-N) START RELAY OUTPUT 16A DC at supply voltage FUEL RELAY OUTPUT 16A DC at supply voltage AUXILIARY RELAY OUTPUTS Three outputs 5 Amp DC at supply voltage Two outputs volt free 8 Amp at 250V AC GENERATOR LOADING RELAY OUTPUT 8A AC 250V MAINS LOADING RELAY OUTPUT 8A AC 250V CHARGE FAIL/EXCITATION RANGE 0V to 35V BUILT-IN GOVERNOR AND AVR CONTROL Fully Isolated Minimum Load Impedance: 1000Gain Volts: 0V-10V DC Offset Volts: + / - 10V DC DIMENSIONS 240mm x 172mm x 57mm 9.4” x 6.8” x 2.2” PANEL CUTOUT 220mm x 160mm 8.7” x 6.3” ENCLOSURE PROTECTION IP55 (with optional gasket) IP42 (without gasket) The DSE5520 is an Automatic Mains Failure Control Module designed to provide advanced load share functionality for diesel and gas generating sets that include non electronic and electronic engines. The module also provides excellent engine monitoring and protection features. The module monitors the mains (utility) supply and upon detection of a loss in power automatically starts the generating set. The module’s synchronising functions include automatic synchronising with built in synchroscope and closing onto dead bus. Direct and flexible outputs from the module are provided to allow connection to the most commonly used speed governors and automatic voltage regulators (AVRs). The module has the ability to monitor under/over generator volts, over current, under/over generator frequency, under speed, over speed, charge fail, emergency stop, low oil pressure, high engine temperature, fail to start, low/high DC battery volts, fail to stop, generator short circuit protection, reverse power, generator phase rotation error, earth fault protection, loss of speed signal, fail to open, fail to close, out of sync, MPU open circuit failure, negative phase sequence and loss of excitation. FEATURES Electronic engine capability RS232 or RS485 remote communications Modbus RTU Pin number protected front panel programming Engine exercise timer Back-lit LCD 4-line text display Multiple language options Voltage measurement Configurable inputs (9) Configurable outputs (5) Automatic start Manual start Audible alarm LED indicators Built-in governor and AVR control for easy operation and panel engineering Engine history event log Engine protection Fault condition notification to a designated PC Front panel mounting PC configuration Mains (utility) failure detection Configurable alarm timers Configurable start & stop timers Automatic load transfer SMS alert messaging Multi set communications Front panel mounting Remote control and monitoring LOAD SHARE FEATURES ROCOF & vector shift Automatic starting & stopping of generator on load demand Dead bus sensing Module has the ability to interface with existing load share lines Direct communication from the module to the governor and AVR Link up to 16 generators Volts & frequency matching KW and Kvar load sharing with multiple generators BENEFITS Sends SMS messages to engineers to notify specific engine problems (GSM Modem and SIM card required) On-site and remote module configuration In-built engine diagnostics removes the requirement for service equipment Full engine protection & instrumentation without the need for additional senders (Electronic engines only) Remote monitoring of the module using comprehensive DSE PC software License free PC software No-break return capability DSE POWER ® SHARING WITH SIMPLICITY. DSE5520 AUTO MAINS FAILURE & INSTRUMENTATION CONTROL MODULE (ELECTRONIC ENGINE ENABLED) ELECTRONIC ENGINE CAPABILITY

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SPECIFICATION

DCSUPPLY8V to 35V continuous

CRANKINGDROPOUTSAble to survive 0V for 50mS, providing supplywas at least 10V before dropout and supplyrecovers to 5V. This is achieved without theneed for internal batteries

MAXIMUMOPERATINGCURRENT460mA at 12V. 245mA at 24V

MAXIMUMSTANDBYCURRENT375mA at 12V. 200mA at 24V

ALTERNATOR INPUT RANGE15V(L-N) to 333V AC (L-N) absolute maximum

ALTERNATOR INPUT FREQUENCY50Hz - 60Hz at rated engine speed (Minimum:15V AC L-N)

MAGNETIC PICK-UP VOLTAGERANGE+/- 0.5V to 70V Peak

MAGNETIC INPUT FREQUENCY10,000 Hz (max)

MAINS SENSING RANGE15V(L-N) to 333V AC (L-N) absolute maximum

MAINS SENSING INPUT FREQUENCY50Hz-60Hz (Minimum: 15V AC L-N)

START RELAYOUTPUT16A DC at supply voltage

FUEL RELAYOUTPUT16A DC at supply voltage

AUXILIARY RELAYOUTPUTSThree outputs 5 Amp DC at supply voltageTwo outputs volt free 8 Amp at 250V AC

GENERATOR LOADINGRELAYOUTPUT8A AC 250V

MAINS LOADINGRELAYOUTPUT

8A AC 250V

CHARGE FAIL/EXCITATION RANGE

0V to 35V

BUILT-IN GOVERNORANDAVRCONTROLFully IsolatedMinimum Load Impedance:1000ΩGain Volts: 0V-10V DCOffset Volts: + / - 10V DC

DIMENSIONS240mm x 172mm x 57mm9.4” x 6.8” x 2.2”

PANEL CUTOUT220mm x 160mm8.7” x 6.3”

ENCLOSURE PROTECTIONIP55 (with optional gasket)IP42 (without gasket)

The DSE5520 is an AutomaticMains Failure Control Moduledesigned to provide advanced loadshare functionality for diesel andgas generating sets that includenon electronic and electronicengines. The module also providesexcellent engine monitoring andprotection features.

The module monitors the mains(utility) supply and upon detectionof a loss in power automaticallystarts the generating set.

The module’s synchronisingfunctions include automaticsynchronising with built insynchroscope and closing ontodead bus. Direct and flexibleoutputs from the module areprovided to allow connection tothe most commonly used speedgovernors and automatic voltageregulators (AVRs).

The module has the ability tomonitor under/over generator volts,over current, under/over generatorfrequency, under speed, overspeed, charge fail, emergencystop, low oil pressure, high enginetemperature, fail to start, low/highDC battery volts, fail to stop,generator short circuit protection,reverse power, generator phaserotation error, earth fault protection,loss of speed signal, fail to open,fail to close, out of sync, MPUopen circuit failure, negative phasesequence and loss of excitation.

FEATURES• Electronic engine capability• RS232 or RS485 remotecommunications

• Modbus RTU• Pin number protected front panelprogramming

• Engine exercise timer• Back-lit LCD 4-line text display• Multiple language options• Voltage measurement• Configurable inputs (9)• Configurable outputs (5)• Automatic start• Manual start• Audible alarm• LED indicators• Built-in governor and AVR controlfor easy operation and panelengineering

• Engine history event log• Engine protection• Fault condition notification to adesignated PC

• Front panel mounting• PC configuration• Mains (utility) failure detection• Configurable alarm timers• Configurable start & stop timers• Automatic load transfer• SMS alert messaging• Multi set communications• Front panel mounting• Remote control and monitoring

LOAD SHARE FEATURES• ROCOF & vector shift• Automatic starting & stopping ofgenerator on load demand

• Dead bus sensing• Module has the ability to interfacewith existing load share lines

• Direct communication from themodule to the governor and AVR

• Link up to 16 generators• Volts & frequency matching• KW and Kvar load sharing withmultiple generators

BENEFITS• Sends SMS messages toengineers to notify specific engineproblems (GSM Modem and SIMcard required)

• On-site and remote moduleconfiguration

• In-built engine diagnosticsremoves the requirement forservice equipment

• Full engine protection &instrumentation without the needfor additional senders (Electronicengines only)

• Remote monitoring of the moduleusing comprehensive DSE PCsoftware

• License free PC software• No-break return capability

DSEPOWER®

SHARINGWITHSIMPLICITY.DSE5520AUTOMAINS FAILURE & INSTRUMENTATIONCONTROLMODULE (ELECTRONIC ENGINE ENABLED)

ELECTRONICENGINECAPABILITY

OPERATIONThe module is operated using the front STOP/RESET, MANUAL, AUTO andSTART pushbuttons. Three of these push buttons include an LED indicator.Additional pushbuttons provide LCD display scroll, lamp test, mutefunctionality and breaker control.

BUILT-IN FUNCTIONS• Alternator under/over volts• Alternator under/over frequency• Warning or shutdown on engine temperature, over/under speed, oilpressure

• Warning, shutdown or electrical trip on battery volts or over current• Shutdown or electrical trip on reverse power, phase rotation or shortcircuit fault

• Earth fault shutdown• Adjustable crank cycle/attempts• Full remote control and telemetry• 9 configurable digital inputs• 5 configurable and 2 fixed relay outputs• System lock input• Load switching control push-button inputs• Restricted access to programming via PIN number• Loss of excitation• Negative phase sequence• ROCOF/vector shift (mains (utility) decoupling)• Peak lopping• Peak shaving• Mains (utility) reverse power

INSTRUMENTATION ANDALARMSThe DSE5520 module provides advanced metering and alarm functionalityvia the LCD display. The information can be accessed using the display scrollpushbuttons. The table below shows the instrumentation and alarm featuresthe module provides.

Engine SpeedEngine Oil PressureCoolant TemperatureBattery VoltageCharge Alt VoltsEngine Run TimeNumber of StartsAdditional instrumentation as provided by the electronic ECUNext Maintenance (if enabled)Fuel LevelGenerator Volts (L-N)Generator Volts (L-L) Gen HzGenerator AmpsGenerator Earth CurrentGenerator kW (L1,L2,L3)Generator Total kWGenerator pf (L1,L2,L3)Generator Average pfGenerator Total kVArGenerator kWhGenerator kVAhGenerator kVArhGenerator Phase SequenceSynchroscopeMains (utility) Volts (L- N)Mains (utility)Volts (L-L)Mains (utility)HzMains (utility)AmpsMains (utility)kWMains (utility)kVAMains (utility)pfMains (utility)kVArMains (utility)Phase SequenceGenerator kVA

TELEMETRYThe module gives the user fulltelemetry facilities when using theoptional communications software.The module can be connected to aPC using the DSE810 PC interfaceor by using a suitable modem.

The PC software is MicrosoftWindows™ based. All access intothe module can be configured tobecome password protected toprevent unauthorised entry. ThePC software allows the module tobe controlled from a remote location.

COMMUNICATIONSThe DSE5520 has a number ofdifferent communicationcapabilities.

SMSMessagingWhen the module detects an alarmcondition, it has the ability to sendan SMS message to a dedicatedmobile number, notifying an engineerof the problem. (GSM Modem andSIM Card required).

Remote CommunicationsWhen the module detects an alarmcondition, it dials out to a PCnotifying the user of the exact alarmcondition (modem required).

BuildingManagementThe module has been designed tobe integrated into new and existingbuilding management systems.

PC SoftwareThe module has the ability to becontrolled, configured and monitoredfrom a remote PC, using theDSE810 interface.

EVENT LOGThe module includes acomprehensive event log thatshows the 25 most recent alarmconditions and the date and timethat they occurred. This functionassists the user when fault findingand maintaining a generating set.

EXPANSIONMODULESDSE157 Relay InputExpansion ModuleDSE545 & DSE548 RemoteAnnunciation Expansion ModuleDSE130 Input Expansion Module

TYPICAL LOAD SHAREAPPLICATION

LOAD

G

ELECTROMAGNETIC CAPABILITYBS EN 61000-6-2EMC Generic Emission Standard for theIndustrial EnvironmentBS EN 61000-6-4EMC Generic Emission Standard for theIndustrial Environment

ELECTRICAL SAFETYBS EN 60950Safety of Information Technology Equipment,including Electrical Business Equipment

TEMPERATUREBS EN 60068-2-2Test Ab to +70oC 60067-2-2 HotTest Ab to -30oC 60068-2-1 Cold

VIBRATIONBS EN 60068-2-6Ten sweeps in each of three major axes5Hz to 8Hz @ +/-7.5mm, 8Hz to 500Hz @ 2gn

HUMIDITYBS 2011 part 2.1 60068-2-30Test Cb Ob Cyclic93% RH @ 40oC for 48 hours

SHOCKBS EN 60068-2-27Three shocks in each of three major axes15gn in 11mS

ENVIRONMENTAL TESTINGSTANDARDS

®

DSE5520

ELECTRONIC ENGINE COMPATIBILITY• Cummins• Deutz• John Deere• MTU• Perkins• Scania• Volvo• Generic• Plus additional manufacturers

RELATEDMATERIALSTITLE PART NO’SDSE5520 Manual 057-016DSE810 Manual 057-052Guide to Synchronising andLoad Sharing 057-045/655xx Software manual 057-007CAN & DSE wiring guide 057-004Load Share Design & Commissioning 057-047

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®

DEEP SEA ELECTRONICS INC3230 Williams AvenueRockfordIL 61101-2668 USA

TELEPHONE+1 (815) 316 8706

FACSIMILE+1 (815) 316 8708

[email protected]

WEBSITEwww.deepseausa.com

DEEP SEA ELECTRONICS PLCHighfield HouseHunmanby Industrial EstateHunmanby, North YorkshireYO14 0PH England

TELEPHONE+44 (0)1723 890099

FACSIMILE+44 (0)1723 893303

[email protected]

WEBSITEwww.deepseaplc.com

Registered in England & Wales No.01319649 VAT No.316923457

YOUR LOCAL DISTRIBUTOR.

DEEP SEA ELECTRONICS PLCmaintains a policy of continuous development and reserves the right tochange the details shown on this data sheet without prior notice. The contents are intended for guidance only.

055-040/02/08 (2)

This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibrefrom both pre and post-consumer sources, together with 45% virgin ECF fibre.

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