Ducab Connect 2

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CABLE GLANDS

Technical Information

Industrial Glands

Fire Performance Cable Glands

Insulated Cable Glands

Hazardous Area Glands

North American Specification Connectors

Accessories

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Application

The Ducab Connect range of Cable Connectors & Cable Glands for

Hazardous and Wet Locations are versatile enough to meet virtually all

situations where flexible and non flexible cables are used instead of pipe

conduit systems. Designed for both offshore and onshore requirements the

options available cover Armoured, Armored & Jacketed and Non-Armored

(e.g. IEEE45) Types and also Interlocked or Corrugated Continuously

Welded MC (or MC-HL), and Teck cables.

Solutions for virtually all-conceivable cables permitted for use in hazardous

locations when installed in both Class / Divisions and Class / Zones

classification concepts.

Products

Ducab Connect Hazardous Location Cable Connectors comply with

prevailing UL, ISA & ANSI Standards and meet the requirements of NEC

and CEC installation code requirements. In addition product compliance

with ABS and US Coast Guards USCG14CFR requirements is also offered.

Specifications & Approvals

Ducab North American SpecificationCable Connector Products

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North American SpecificationCable Connector Products

Note: *LSF Shrouds also available on request. Marine approvals including Lloyds, DNV & ABS are also available from Ducab.

Technical DataType TMCXDesign Specification UL 514B, UL 886, UL 2225, UL 2279CSA Approval Certificate Number 1129339

Code of Protection Category Class I Div 1 & 2 Groups ABCD, Class II Div 1 & 2 Groups EFG, Class III Div 1& 2, Class I Zone 1 Ex d IIC, Enclosure Type 3, 4 and 4X

Compliance StandardsCAN/CSA-C22.2 Number 18-92, CSA C22.2 Number 25-1966, CSA C22.2Number 174-M1984, CAN/CSA-C22.2 Number 94-M91, CAN/CSA-E60079-0-2001, IEC 60079-0 1998, CAN/CSA E79-1-95, CAN/CSA-E79-7-95

UL Listing File Number CYMX7.E161256, CYMJ.E256366

Code of Protection Category Class I Div 1 & 2 Groups ABCD, Class II Div 1 & 2 Groups EFG, Class III Div 1& 2, Class I Zone 1 AEx d IIC, Ordinary & Wet Locations

Compliance Standards UL 514B, UL 886, UL 2225, UL 2227, ANSI/UL 60079-0, ANSI/UL 60079-1GOST R Certificate Number POCC GB. 05.B01912Code of Protection Category Ex d IIC U / Ex e II UCompliance Standards P 52350.0-2005, P 52350.1-2005, P 52350.7-2005GGTN Permit Number PPC 00-18262GOST K Certificate Number KZ7500052.05.01.00063RoK Permit for Use Number 08-067693Lloyds Approval Number 01/00172DNV Approval Number E-6157ABS Approval Number 01-LD 234401-PDAContinuous Operating Temperature -60°C to +130°CIngress Protection Rating IP66NEMA Rating NEMA 4X

Standard Cable Connector Material Copper Free Aluminum (<0.4%)Alternative Cable Connector Material Electroless Nickel Plated Brass, Stainless SteelSeal Material LSF Thermoplastic Elastomer / Epoxy Resin Barrier Compound

Cable Type Corrugated & Interlocked Metal Clad Armor (MC) or TECK, ContinuouslyWelded Metal Clad Armor (MCHL)

Armour Clamping Earth Continuity in Contact With Metal Clad ArmourSealing Technique Displacement SealSealing Area(s) Inner Compound Barrier & Cable Outer Jacket

Optional Accessories Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth Tag,Adaptor/Reducer

TMCX Hazardous Location Cable ConnectorTMCX Cable Connector

A

C

E

F

B

D

TMCX050SA TMCX050SNB TMCX050SSS 1/2” M20 0.59 - - 0.342 0.503 0.354 0.550 2.20 1.18 1.31 1/2 PVC06

TMCX050A TMCX050NB TMCX050SS 1/2” M20 0.59 - - 0.437 0.669 0.550 0.787 2.20 1.42 1.57 1/2 PVC09

TMCX075A TMCX075NB TMCX075SS 3/4” M25 0.59 0.591 0.756 0.756 0.917 0.669 1.035 2.20 1.61 1.79 1/2 PVC10

TMCX100A TMCX100NB TMCX100SS 1” M32 0.63 0.775 0.969 0.969 1.150 0.910 1.268 2.24 1.96 2.18 1-1/4 PVC13

TMCX125A TMCX125NB TMCX125SS 1-1/4” M40 0.63 1.083 1.228 1.228 1.386 1.161 1.504 2.24 2.16 2.40 1-1/4 PVC16

TMCX150A TMCX150NB TMCX150SS 1-1/2” M50 0.63 1.320 1.461 1.461 1.618 1.402 1.736 2.37 2.36 2.62 2 PVC18

TMCX200SA TMCX200SNB TMCX200SSS 2” M50 0.63 1.508 1.677 1.677 1.854 1.579 2.008 2.60 2.78 3.06 3 PVC21


TMCX250SA TMCX250SNB TMCX250SSS 2-1/2” M63 0.90 2.052 2.161 2.161 2.320 2.079 2.441 2.88 3.14 3.49 9-1/2 PVC25

TMCX250A TMCX250NB TMCX250SS 2-1/2” M75 0.90 2.247 2.406 2.406 2.545 2.327 2.677 2.88 3.35 3.71 9-1/2 PVC27


TMCX350A TMCX350NB TMCX350SS 3-1/2” M100 1.437 2.913 3.291 3.291 3.485 2.992 3.830 4.61 5.25 5.82 19 -

TMCX400A TMCX400NB TMCX400SS 4” M110 1.437 - - 3.500 4.020 3.700 4.220 7.66 5.25 5.84 19 -

Order ReferenceEntryThread‘C’

Min

Thread

Length

‘E’

NominalAssemblyLength‘F’

Envelope

Dia.

‘D’

Compound

Weight

in ounces

Shroud

Reference*

Cable Armor Diameter ‘A’ Cable Jacket

Diameter ‘B’

Aluminum NP Brass S. Steel NPT Metric Min MaxMin Max Min Max

End Stop OutEnd Stop In

A/F A/C

LLU05

LLU

OCTL

OCTL

OCTL

All dimensions in millimetres

Cable Gland Selection Table

Ducab Type TMCX Cable Connector suitable for use with Corrugated Interlocked & Continuously Welded Metal Clad (Type MC or MC-HL) or TECK armored and armored & jacketed cables in ordinary, wet & hazardous locations including Class I Division 1 & 2 installations. The cable connector provides mechanical retention and electrical continuity via the armor termination and an environmental seal on the cable outer jacket. In addition this UL listed cable connector also offers Class I Zone I, AEx d IIC certification. The reusable compression spring feature providing both grounding and gripping functions to the cable armor, allows the cable to be easily disconnected from the equipment, for maintenance and change out etc.The TMCX cable connector offers Nema 4X and IP68 ingress protection and is supplied in Copper Free Aluminum, Stainless Steel, or Electroless Nickel Plated Brass. The TMCX is available in NPT (standard) and Metric thread forms, and is also IEC Ex Certified Ex d IIC & Ex e II, offering a single solution that can be employed in accordance with both NEC and IEC codes of installation.

North American SpecificationCable Connector Products

Note: *LSF Shrouds also available on request. Marine approvals including Lloyds, DNV & ABS are also available from Ducab.

Technical DataType TMCDesign Specification UL 514B, UL 886CSA Approval Certificate Number 1129339

Code of Protection Category Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 Ex e II,Enclosure Type 3, 4 and 4X

Compliance StandardsCAN/CSA-C22.2 Number 18-92, CSA C22.2 Number 25-1966, CSA C22.2Number 174-M1984, CAN/CSA-C22.2 Number 94-M91, CAN/CSA-E60079-0-2001, IEC 60079-0 1998, CAN/CSA-E79-7-95

UL Listing File Number PJOX.E163112, CYMJ.E256366

Code of Protection Category Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 AEx e II,Ordinary & Wet Locations

Compliance Standards UL 514B, UL 886, ANSI/UL 60079-0, ANSI/UL 60079-7

GOST R Certificate Number POCC GB. 05.B01912

Code of Protection Category Ex e IICompliance Standards P 52350.0-2005, P 52350.7-2005GGTN Permit Number PPC 00-18262GOST K Certificate Number KZ7500052.05.01.00063RoK Permit for Use Number 08-067693Lloyds Approval Number 01/00172

DNV Approval Number E-6157

ABS Approval Number 01-LD 234401-PDA

Continuous Operating Temperature -60°C to +130°C

Ingress Protection Rating IP66

NEMA Rating NEMA 4XStandard Cable Connector Material Copper Free Aluminum (<0.4%)Alternative Cable Connector Material Electroless Nickel Plated Brass, Stainless SteelSeal Material LSF Thermoplastic Elastomer

Cable Type Corrugated & Interlocked Metal Clad Armor (MC) or TECK, ContinuouslyWelded Metal Clad Armor (MCHL)

Armour Clamping Earth Continuity in Contact With Metal Clad Armour

Sealing Technique Displacement Seal

Sealing Area(s) Cable Outer JacketOptional Accessories Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth Tag, Adaptor/Reducer

TMC Ordinary, Wet & Hazardous Location Cable Connector

A

C

E

F

D

B

Order ReferenceEntryThread‘C’

MinThreadLength‘E’

NominalAssemblyLength‘F’

EnvelopeDiameter

‘D’Shroud

Reference*

Cable Armor Diameter ‘A’ Cable JacketDiameter ‘B’

Aluminum NP Brass S. Steel NPT Min MaxMin Max Min Max

End Stop OutEnd Stop In

TMC050SA TMC050SNB TMC050SSS 1/2” 0.59 - - 0.342 0.503 0.354 0.550 2.20 1.18 1.31 PVC06TMC050A TMC050NB TMC050SS 1/2” 0.59 - - 0.437 0.669 0.510 0.787 2.20 1.42 1.57 PVC09

TMC050LA - - 1/2” 0.590.591 0.756 0.756 0.917 0.669 1.035 2.20 1.61 1.79 PVC10

TMC075A TMC075NB TMC075SS 3/4” 0.59TMC075LA - - 3/4” 0.63

0.775 0.969 0.969 1.150 0.910 1.268 2.24 1.96 2.18 PVC13TMC100A TMC100NB TMC100SS 1” 0.63

TMC100LA - - 1” 0.631.083 1.228 1.228 1.386 1.161 1.504 2.24 2.16 2.40 PVC16

TMC125A TMC125NB TMC125SS 1-1/4” 0.63TMC125LA - - 1-1/4” 0.63

1.320 1.461 1.461 1.618 1.402 1.736 2.37 2.36 2.62 PVC18TMC150A TMC150NB TMC150SS 1-1/2” 0.63

TMC150LA - - 1-1/2” 0.631.508 1.677 1.677 1.854 1.579 2.008 2.58 2.78 3.06 PVC21

TMC200SA TMC200SNB TMC200SSS 2” 0.63TMC150XLA - - 1-1/2” 0.63

1.772 1.933 1.933 2.087 1.858 2.205 2.49 2.96 3.28 PVC24TMC200A TMC200NB TMC200SS 2” 0.63

TMC200LA - - 2” 0.902.052 2.161 2.161 2.320 2.079 2.441 2.50 3.14 3.49 PVC25

TMC250SA TMC250SNB TMC250SSS 2-1/2” 0.90TMC200XLA - - 2” 0.90

2.247 2.406 2.406 2.545 2.327 2.677 2.52 3.35 3.71 PVC27TMC250A TMC250NB TMC250SS 2-1/2” 0.90TMC300A TMC300NB TMC300SS 3” 0.98 2.543 2.776 2.776 2.965 2.622 3.126 3.57 4.33 4.80 PVC32TMC350A TMC350NB TMC350SS 3-1/2” 1.437 2.913 3.291 3.291 3.485 2.992 3.830 4.61 5.25 5.82 -TMC400A TMC400NB TMC400SS 4” 1.437 - - 3.500 4.020 3.700 4.220 7.66 5.28 5.84 -

A/F A/C

LLU 05

LLU

OCTL

OCTL

All dimensions in inches

TMC Cable Connector

Cable Connector Selection Table

Ducab Type TMC Cable Connector suitable for use with Corrugated Interlocked & Continuously Welded Metal Clad (Type MC or MC-HL) or TECK armored and armored & jacketed cables in ordinary, wet & hazardous locations including Class II Division 1 & 2 installations. The cable connector provides mechanical retention and electrical continuity via the armor termination and an environmental seal on the cable outer jacket. In addition this UL listed cable connector also offers Class I Zone I, AEx e II certification. The re-usable compression spring feature providing both grounding and gripping functions to the cable armor, allows the cable to be easily disconnected from the equipment, for maintenance and change out etc.The TMC cable connector offers Nema 4X and IP68 ingress protection and is supplied in Copper free Aluminum, Stainless Steel, or Electroless Nickel Plated Brass. The TMC is available in NPT (standard) and Metric thread forms, and is also IEC Ex Certified Ex e II, offering a single solution that can be employed in accordance with both NEC and IEC codes of installation.

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CABLE GLANDS

Technical Information

Industrial Glands

Fire Performance Cable Glands

Insulated Cable Glands

Hazardous Area Glands

North American Specification Connectors

Accessories

Thread Conversion Adaptors and Reducers

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The Ducab Connect range of Thread Conversion Adaptors, Reducers and

associated products are available for use in Industrial, Marine and

Hazardous Area applications, and are particularly suited to construction

projects where a high volume of cables of all types and sizes are being

installed. When the cable gland fits the cable but its connecting thread

differs from that of the equipment the best solution may be to use a Ducab

thread conversion adaptor, especially when schedules are critical and time

is of the essence. Ducab thread conversion adaptors and reducers offer the

flexibility of allowing the job to progress by using a standard off the shelf

product to save time and ultimate cost compared with modifying hole sizes

in equipment.

In addition to Thread Conversion Adaptors and Reducers, Ducab Products

also provides, Unions, Stopper Plugs, Breather / Drain Plugs and Insulated

Adaptors. All products in this range are available in a variety of materials,

both metallic and non-metallic, and can be supplied in a combination of

different thread forms and sizes including Metric, PG, NPT, BSP etc.

Products

Ducab Connect Industrial, Marine and Hazardous Area Thread Conversion

Adaptors, Reducers, Stopper Plugs and Breather Drain Plugs comply with

the latest IEC standards and are offered with certification from a host of

internationally recognised bodies. This range of certification includes ATEX,

IEC Ex, CSA, UL, GOST R. GOST K and more.

Specifications & Approvals

Application


Product Selection Table for 737 Adaptors & Reducers

Size M16

M20

M25

M32

M40

M50

M63

M75

5/8"

ET3/

4"ET

1"ET

11/

4"ET

11/

2"ET

2"ET

21/

2"ET

3"ET

PG7

PG9

PG11

PG13

.5PG

16PG

21PG

29PG

36PG

42PG

481/

2"N

PT/N

PS3/

4"N

PT/N

PS1"

NPT

/NPS

11/

4"N

PT/N

PS1

1/2"

NPT

/NPS

2"N

PT/N

PS2

1/2"

NPT

/NPS

3"N

PT/N

PS3

1/2"

NPT

/NPS

4"N

PT/N

PS1/

2"BS

P3/

4"BS

P1"

BSP

11/

4"BS

P1

1/2"

BSP

2"BS

P2

1/2"

BSP

3"BS

P

M16M20M25M32M40M50M63M75

5/8" ET3/4" ET1" ET

1 1/4" ET1 1/2" ET

2" ET2 1/2" ET

3" ET

PG7PG9PG11

PG13.5PG16PG21PG29PG36PG42PG48

1/2" NPS (M)3/4" NPS (M)1" NPS (M)

11/4" NPS (M)1 1/2" NPS (M)

2" NPS (M)2 1/2" NPS (M)

3" NPS (M)3 1/2" NPS (M)

4" NPS (M)

1/2" NPT3/4" NPT1" NPT

1 1/4" NPT1 1/2" NPT

2" NPT2 1/2" NPT

3" NPT3 1/2" NPT

4" NPT

1/2" BSPP5/8" BSPP3/4" BSPP1" BSPP

1 1/4" BSPP1 1/2" BSPP

2" BSPP2 1/2" BSPP

3" BSPP

MALE THREAD FEMALE THREADMaleThread Female Thread

*The Selection Table above indentifies the standard thread options produced and is intended to aid the user in the selection process.For any requirements not listed above please consult Ducab.

Ex d / Ex e Certified Reducer Ex d / Ex e Certified Adaptor Non-Certified Adaptor

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737SERIESAdaptors & Reducers

HOW TO ORDER *e.g. 737 – D – M – 2 – M – 3 - 4= Dual Certified Ex d & Ex e – M20(M) x M25 (F) - Stainless Steel.

It should be noted that when using Ducab Type 737 Thread Conversion Adaptors andReducers in association with Explosion Protected electrical equipment the following basicrules must be observed in line with good engineering practice:-

1. No more than one conversion adaptor or reducer should be used at one time on anygiven cable entry.

2. Stopping plugs should be fitted directly into unused entries of the equipment, and notinto an adaptor or reducer.

3. The female connection thread of a Thread Conversion Adaptor shall ‘step’ not morethan one ‘size’ up in the case of a thread gender change.

Example ; M20 (M) to M25 (F) or M20 (M) to 3/4” NPT (f) is permittedWhere as M20 (M) to M32 (F) or M20 (M) to 1” NPT (F) is not permitted

Thread Conversion Adaptor & Reducer Type 737 with Flameproof Ex d IIC & Increased SafetyEx e II forms of protection.

Standard Hazardous Area Marking Includes for ATEXcertification. When ordering please notify DucabProducts inyour order if alternative approval markings are required.

Note: When ordering Adaptors & Reducers always state theMale Thread size first.

Note: The ‘O’ ring detail illustrated is an optional extra.

Ducab 737 Adaptor Ducab737 Reducerwith optional ‘O’ ring

FromIndex onPage 1

FromTable A

on Page 2

FromTable B

on Page 2

FromTable C

on Page 2

FromTable D

on Page 2

FromTable C

on Page 2

737 D R M 3 M

ProductType

Form ofProtection Options

MaleThreadForm

MaleThread

Size

FemaleThreadForm

Key to Ordering References for 737 Adaptors & Reducers

FromTable D

on Page 2

FromTable E

on Page 2

2 4

FemaleThread

SizeMaterial

ADAPTOR NYLON ADAPTOR REDUCER

Additional ApprovalsIEC Approval Certificate SIRA 05 Y 1089UGOST Ex Approval Certificate POCC GB. O5.BO1367, POCC GB. 05.BO1369CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Ex d / Ex e IICUL Listing File Reference EBNV.E214221 Class I ABCD, Class II EFG and Class III

LLU LLU

The Ducab Type 737 range of Thread Conversion Adaptors & Reducers is designed to provide flexibility and versatility in the execution of construction works when there is a conflict between the type or size of the cable gland thread and the cable entry hole in the equipment. These Thread Conversion Adaptors & Reducers are available with Male to Female connection threads and can be supplied with thread conversion between the forward and rear threads to either an increased or reduced size or a different thread type, e.g. Metric to NPT, or NPT to Metric. Please refer to page 161 for further infromation on the options available. A General Purpose Industrial version is also available.Ducab 737 Thread Conversion Adaptors & Reducers are available in Brass, Aluminium, Stainless Steel or Nylon and can be supplied for both Industrial and Hazardous Area applications, with Ex ‘d’ & Ex ‘e’ Component Approval (Nylon Version is Ex e only).The Ducab 737 Adaptor & Reducer range is also optionally available with an integral ‘O’ Ring seal when the male thread is parallel. A non-metallic version is also available on request to complement non metallic enclosures.

Technical Data737

Design Specification BS 6121: Part 1: 189, EN 50262:1999ATEX Certification Detail SIRA O1 ATEX 1284U, SIRA O1 ATEX 1003

Code of Protection Category ATEX II 2 GD Ex d IIC & Ex e II, Component and Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IICATEX IM 2 Ex d I & Ex e I. ATEX II 2 GD Ex e II only on Nylon version.

IECEx Certification Detail IECEx SIR07.0052UCode of Protection Category Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X (Ex e II / Ex tD A21 IP6X for Nylon only)Compliance Standards EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC60079-7, IEC 61241-1Continous Operating Temperature -60°C to +200°C (Metallic), -20°C to +60°C (Nylon)Ingress Protection Rating IP66 or IP68 when fitted with a Ducab‘O’ Ring or Entry Thread Sealing WasherMaterials Brass, Nickel Plated Brass, Aluminium, Stainless SteelOptional Accessories Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer

Type

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D

E

C

G

B

A

C

E

Adaptors & Reducers

Table ADimension Data Tables

A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A2024.0 24.0 30.0 30.0 33.0 36.0 36.0 46.0 55.0 60.0 70.0 100.0 110.0 24.0 46.0 41.0 41.0 46.0 55.0 55.026.6 26.6 33.3 33.3 36.6 40.0 40.0 51.0 61.0 66.5 77.6 110.0 122.0 26.6 51.0 43.5 46.0 51.0 61.0 61.015.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 19.0 15.0 15.0 15.0 15.0 15.0 15.0 15.016.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 21.0 16.0 20.0 20.0 16.0 16.0 16.0 16.0 16.0 15.0 16.020.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 6.0 20.0 24.0 24.0 20.0 20.0 20.0 20.0 20.0 27.0 20.08.0 13.5 13.5 19.0 20.0 20.0 26.0 29.0 32.0 42.0 42.0 65.0 79.3 9.7 20.0 20.0 26.0 32.0 29.0 42.0A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A4065.0 80.0 95.0 70.0 95.0 123.0 27.0 55.0 60.0 70.0 80.0 80.0 100.0 114.0 46.0 65.0 95.0 110.0 127.0 36.072.0 89.0 105.0 80.0 105.0 138.0 30.0 6.0 66.5 77.6 89.0 89.0 110.0 132.0 51.0 72.0 105.0 122.0 146.0 40.015.0 15.0 15.0 15.0 25.0 25.0 15.0 16.0 25.0 16.0 16.0 23.0 5.0 36.0 16.0 16.0 23.0 25.0 36.0 15.016.0 23.0 25.0 16.0 25.0 25.0 16.0 16.0 17.0 16.0 16.0 16.0 20.0 22.0 16.0 16.0 25.0 27.0 36.0 16.020.0 27.0 30.0 20.0 30.0 35.0 20.0 20.0 20.0 20.0 20.0 20.0 24.0 38.0 20.0 20.0 30.0 32.0 39.0 20.042.0 55.0 65.0 55.0 75.0 80.0 14.0 38.0 38.0 38.0 49.0 60.0 75.0 75.0 26.3 38.0 60.0 75.0 75.0 14.0R01 R02 R03 R04 R05 R06 R07 R08 R09 R10 R11 R12 R13 R14 R15 R16 R17 R18 - -24.0 27.0 30.0 33.0 36.0 46.0 55.0 70.0 80.0 95.0 110.0 46.0 50.0 65.0 80.0 95.0 110.0 123.0 - -26.6 30.0 33.3 36.6 40.0 51.0 61.0 77.6 89.0 105.0 122.0 51.0 55.4 72.1 88.6 105.0 122.0 138.0 - -15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 19.0 16.0 16.0 16.0 23.0 25.0 25.0 29.0 - -20.0 20.0 20.0 20.0 20.0 20.0 21.0 21.0 25.0 25.0 29.0 22.0 22.0 22.0 29.0 35.0 35.0 39.0 - -5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 10.0 10.0 10.0 6.0 6.0 6.0 6.0 10.0 10.0 10.0 - -

To obtain Ducab 737 Adaptor & Reducer nominal dimensions, follow the steps below:-Step 1 - Select male thread by consulting the left hand column of table ‘A’Step 2 - Select the female thread size by consulting column headings at the top of table ‘A’, and by cross referencing this with the selection in step 1,identify the key reference number prefixed ‘A’ for Adaptor and ‘R’ for reducer.Step 3 - Using this key reference number, please refer to the corresponding dimensions in Table ‘B’.

Please note that the data in tables ‘A’ and ‘B’ above include Adaptors and Reducers which are certified for use in Hazardous Areas. Dimension data for otherIndustrial versions is available from Ducab on request.

ADAPTOR END VIEWREDUCER

737SERIES


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FEMALE THREAD SIZEMETRIC NPT & BSPP PG

MI6 M20 M25 M32 M40 M50 M63 M75 M90 M100 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 3-1/2” 4” PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG42 PG48METRIC

M16 A01 A01 A14 A01 A01 A01 A01M20 R01 A02 A03 A02 A03 R01 R01 A02 A02 A04 A03M25 R03 R03 A04 A06 R03 A04 A16 R03 R03 R03 R03 A04 A04M32 R05 R05 R05 A06 A08 R05 RO5 A17 A08 R05 R05 R07 R05 R05 A07 A35M40 R06 R06 R06 R06 A08 A09 R06 R07 R06 A18 A09 R06 R06 R06 R06 R06 R06 A08 A09M50 R07 R07 R07 R07 R07 A10 A11 R07 R08 R07 R07 A20 A21 R07 R07 R07 R07 R07 R07 R07 A10 A10 A11M63 R08 R08 R08 R08 R08 R08 A11 A31 R08 R08 R08 R08 R08 A24 A22 R08 R08 R08 R08 R08 R08 R08 R08 R08 A24M75 R10 R09 R09 R09 R09 R09 R09 A31 A12 R09 R09 R09 R09 R09 R09 A22 A23 R09 R09 R09 R09 R09 R09 R09 R09 R09 R09M90 R10 R10 R10 R10 R10 R10 R10 R092 A12 A13 R10 R10 R10 R10 R10 R10 R10 A24 A25 A26 R10 R10 R10 R10 R2 R10 R10 R10 R10 R10M100 R11 R11 R11 R11 R11 R11 R11 R11 R11 A13 R11 R11 R11 R11 R11 R11 R11 R11 A25 A26 R11 R11 R11 R11 R11 R11 R11 R11 R11 R11

NPT & BSPP1/2” R01 A27 A03 A02 A03 R01 R01 A27 A27 A27 A043/4” R03 R03 A04 A16 R03 A04 A16 R03 R03 R03 R03 A04 A041” R12 R05 R05 A07 A35 R05 R05 A07 A35 R05 R05 R05 R05 R05 A07 A35

1-1/4” R13 R12 R12 R12 A18 A28 R12 R12 R12 A35 A09 R12 R12 R12 R12 R12 R12 A18 A281-1/2” R13 R13 R13 R13 R13 A28 A31 R13 R13 R13 R139 A09 A36 R13 R13 R13 R13 R13 R13 R13 A28 A29 A31

2” R14 R14 R14 R14 R14 R14 A11 A31 R14 R14 R14 R14 R14 A36 A31 R14 R14 R14 R14 R14 R14 R14 R14 R14 A312-1/2” R15 R15 R15 R15 R15 R15 R15 A32 A33 R15 R15 R15 R15 R15 R15 A32 A37 R15 R15 R15 R15 R15 R15 R15 R15 R15 R15

3” R16 R16 R16 R16 R16 R16 R16 R16 A33 A34 R16 R16 R16 R16 R16 R16 R16 A25 A38 A39 R16 R16 R16 R16 R16 R16 R16 R16 R16 R163-1/2” R17 R17 R17 R17 R17 R17 R17 R17 R17 A34 R17 R17 R17 R17 R17 R17 R17 R17 A38 A39 R17 R17 R17 R17 R17 R17 R17 R17 R17 R17

4” R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18 A39 R18 R18 R18 R18 R18 R18 R18 R18 R18 R18PG

PG7 A01 A01 A14 A02 A02 A01 A01PG9 A01 A01 A14 A02 A02 A01 A01PG11 A02 A02 A03 A02 A03 A02 A02 A02 A02 A02

PG13.5 A02 A02 A03 A02 A03 R01 R01 A02 A02 A03 A03PG16 R03 A27 A04 A06 A03 A03 A16 R02 R02 R02 A03 A03 A40PG21 R04 R04 A05 A06 A08 R04 A15 A16 R04 R04 R04 R04 R04 A05 A10PG29 R06 R06 R06 R06 A08 A09 R06 R06 A18 A18 A19 R06 R06 R06 R06 R06 R06 A08 A09PG36 R07 R07 R07 R07 R07 A28 A11 R07 R07 R07 A19 A19 R07 R07 R07 R07 R07 R07 R07 A09 A10 A11PG42 R07 R07 R07 R08 R08 A10 A24 R07 R07 R07 R07 R07 A21 R07 R07 R07 R07 R07 R07 R07 R07 A10 A11PG48 R08 R14 R14 R08 R14 R14 A11 A31 R08 R08 R08 R08 R08 A21 A22 R08 R08 R08 R08 R08 R08 R08 R08 R08 A11

MA

LET

HR

EA

DS

IZE

Table B737 ADAPTOR DETAIL

Across Flats Dimension ‘A’Across Corners Diameter ‘B’

Male Thread Length ‘C’Female Thread Length ‘D’

Protrusion Length ‘F’Nominal Bore ‘G’

737 ADAPTOR DETAILAcross Flats Dimension ‘A’

Across Corners Diameter ‘B’Male Thread Length ‘C’

Female Thread Length ‘D’Protrusion Length ‘F’

Nominal Bore ‘G’737 REDUCER DETAIL

Across Flats Dimension ‘A’Across Corners Diameter ‘B’

Male Thread Length ‘C’Female Thread Length ‘E’

Protrusion Length ‘F’


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The Ducab Type 747 range of Flameproof Ex d Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof enclosures enabling the equipment to be safely deployed in the hazardous area. A General Purpose Industrial version is also available.Always inserted from the outside of the enclosure, these Stopper Plugs are available with both external (Type A) and internal (Type B) Allen Key facility. The 747 Type B Stopper Plug is considered as tamper-proof since it can only be removed from the inside, after the equipment has been de-energised and the terminal chamber cover removed.Ducab Type 747 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Exe) and can be supplied for both Industrial and Hazardous Area applications, with a variety of thread forms and sizes, including NPT.

Stopper Plugs

Stopper Plug Type 747 with Flameproof Ex d IIC form of protection, with and without Tamper-proof facility.

Technical DataType 747 (Type A & Type B)

Design Specification BS 6121: Part 1: 1989, EN 50262:1999

ATEX Certification Detail SIRA 01 ATEX 1284U, SIRA 02 ATEX 1003X

Code of Protection CategoryATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IICATEX IM 2 Ex d I & Ex e I

IECEx Certification Detail IECEx SIR07.0056U

Code of Protection Category Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X

Compliance Standards EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1

-60ºC to + 200ºC (-20ºC to +60ºC Nylon version)


Materials Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon

Additional ApprovalsGost Ex Approval Certificate POCC GB. 05.B01367, POCC GB. 05.B01369

CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Ex d IIC

UL Listing file reference EBNV.E214221 Class I ABCD, Class II EFG, & Class III

Marked with ATEX certification details as standard. Alternative certification marking shown in the table below can be applied if requested at the time of ordering.

Note* : Other Thread Variations available on request.

Standard Product Selection Table *

OrderingReference

ThreadSize

MinimumThreadLength

Allen KeySize A/F

747-F-A-M-1 M16 X 1.5 15 M8

747-F-A-M-2 M20 X 1.5 15 M10

747-F-A-M-3 M25 X 1.5 15 M10

747-F-A-M-4 M32 X 1.5 15 M10

747-F-A-M-5 M40 X 1.5 15 M10

747-F-A-M-6 M50 X 1.5 15 M10

747-F-A-M-7 M63 X 1.5 15 M14

747-F-A-M-8 M75 X 1.5 15 M14

747-F-A-M-9 M90 X 2 15 M14

747-F-A-M-10 M100 X 2 15 M14

All dimensions shown are in millimetres unless otherwise stated

HOW TO ORDER *e.g. 747 – F – A – M – M – 3 - 1= Ex d - Type A - M25 - Aluminium

Ex ‘d’ RecessedStopper Plug Type‘A’

Ex ‘d’ RecessedStopper Plug Type‘B’

Note:For Tamper Proof Type B Stopper Plugs please substitute the letter Awith the letter B in the Ordering Reference list opposite.

TYPE ‘A’ TYPE ‘B’

TYPE ‘A’ TYPE ‘B’

LLU LLU

747SERIES

Continous Operating Temperatures


www.ducab.com

The Ducab Type 757 range of Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof and Increased Safety enclosures, enabling the equipment to be safely deployed in the hazardous area. The 757 range of Stopper Plugs is produced with a Hexagon Head, making it possible to install or remove with either an open ended or ring type spanner or wrench.A General Purpose Industrial version is also available.The Ducab Type 757 Stopper Plug design allows for the addition of an entry thread sealing washer, which is available as an optional extra. Alternatively, this is also available with an optional Integral Entry Thread ‘O’ Ring seal.Ducab Type 757 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Ex e), and can be supplied for both Industrial and Hazardous Area applications, in a variety of thread forms and sizes.

Stopper PlugsStopper Plug Type 757 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection


Type 757Design Specification BS 6121: Part 1: 1989, EN 50262:1999


Code of Protection CategoryATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IICATEX IM 2 Ex d I & Ex e I




Continous Operating Temperatures -60ºC to + 200ºC (Metallic), -20ºC to +60ºC (Nylon)

Ingress Protection Rating IP66 or IP68 when fitted with a Ducab‘O’ Ring or Entry Thread Sealing Washer

Optional Accessories Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer

Materials Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon.

Note:For Integral Entry Thread ‘O’Ring Seal option please add the letter‘R’ after the form of protection in theOrdering Reference list opposite, e.g757-D-R-M-3

Product Selection Table *

OrderingReference

ThreadSize

MinimumThreadLength

AcrossFlats‘A’

AcrossCorners

Diameter ‘B’

ProtrusionLength

‘C’

757-D-M-1 M16 X 1.5 15 24.0 26.0 5.0

757-D-M-2 M20 X 1.5 15 24.0 26.0 5.0

757-D-M-3 M25 X 1.5 15 30.0 33.0 5.0

757-D-M-4 M32 X 1.5 15 36.0 40.0 5.0

757-D-M-5 M40 X 1.5 15 46.0 51.0 6.0

757-D-M-6 M50 X 1.5 15 55.0 61.0 6.0

757-D-M-7 M63 X 1.5 15 70.0 78.0 6.0

757-D-M-8 M75 X 1.5 15 80.0 89.0 6.0

757-D-M-9 M90 X 2 15 95.0 106.0 6.0

757-D-M-10 M100 X 2 15 110.0 123.0 6.0


HOW TO ORDER *e.g. 757 – E – M – 2 - 5= Ex E - M20 - Nickel Plated Brass

757 Series Stopper Plug 757 Series Stopper Plugwith optional ‘O’ ring

Stopper Plug end view

B

A

A

C

Note * : Other Thread Variations available on request.

757SERIES

Technica l Data

Additional Approvals

Gost Ex Approval Certificate POCC GB. 05.B01367, POCC GB. 05.B01369

CSA Approval Certificate 1055233 Ex e II, IP68, Type 4X

UL Listing file reference EBNV.E214221 Class I ABCD, Class II EFG & Class III

LLU LLU


www.ducab.com

Stopper Plugs

Stopper Plug Type 767 with Flameproof Ex d I, Ex d IIC & Increased Safety Ex e I, Ex e II forms of protection

Technical DataType 767


ATEX Certification Detail SIRA 01 ATEX 1284U, SIRA 01 ATEX 1003

Code of Protection Category ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IICATEX I M2 Ex d I & Ex e I


Code of Protection Category Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP66


Continous Operating Temperatures -60ºC to + 200ºC (Metallic), -20ºC to +60ºC (Nylon)

Ingress Protection Rating IP66 or IP68 when fitted with a Ducab ‘O’ Ring or Entry Thread Sealing Washer


Materials Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon.


767 Series Stopper Plug

Note:For Integral Entry Thread ‘O’ Ring Seal option please use the letter‘R’ after the form of protection in the Ordering Reference list opposite.

HOW TO ORDER *e.g. 767 – D – M – 2 - 4= Dual Certified Ex d & Ex e - M20 - Stainless Steel

767 Series Stopper Plugwith optional ‘O’ ring

Note * : Other Thread Variations available on request.


OrderingReference

ThreadSize

MinimumThreadLength

HeadDiameter

‘A’

ProtrusionLength

‘B’

Allen KeySize A/F

767-D-M-1 M16 X 1.5 15 23.0 5.0 M8

767-D-M-2 M20 X 1.5 15 27.0 5.0 M10

767-D-M-3 M25 X 1.5 15 30.0 5.0 M10

767-D-M-4 M32 X 1.5 15 36.0 5.0 M10

767-D-M-5 M40 X 1.5 15 46.0 5.0 M10

767-D-M-6 M50 X 1.5 15 56.0 5.0 M10

767-D-M-7 M63 X 1.5 15 70.0 5.0 M14

767-D-M-8 M75 X 1.5 15 80.0 5.0 M14

767-D-M-9 M90 X 2 15 95.0 5.0 M14

767-D-M-10 M100 X 2 15 110.0 5.0 M14


A

B

Brass Nylon

The Ducab Type 767 range of Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof and Increased Safety enclosures, enabling the equipment to be safely deployed in the hazardous area. The 767 range of Stopper Plugs is produced with a Dome Head as standard, and is equipped with an Allen Key recess making it impossible to remove with a standard spanner or wrench.A General Purpose Industrial version is also available.The Ducab Type 767 Stopper Plug design allows for the addition of an entry thread sealing washer, which is available as an optional extra. Alternatively, this is also available with an optional Integral Entry Thread ‘O’ Ring seal.Ducab Type 767 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Ex e), can be supplied for both Industrial and Hazardous Area applications, and can be supplied in a variety of thread forms and sizes.



CSA Approval Certificate 1055233 Class I ABCD, IP68, TYPE 4X Ex d / Ex e IIC

UL Listing file reference EBNV.E214221 Class I ABCD, Class II EFG, & Class III

LLU LLU

767SERIES

www.ducab.com

777SERIESInsulated AdaptorsInsulated Adaptor Type 777 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection.


OrderingReference

MaleThreadSize

MinimumThreadLength

FemaleThreadSize

MaximumBore

Diameter

NominalProtrusion

Length

OverallEnvelopeDiameter

777DM2M2 M20 X 1.5 15 M20 X 1.5 14.3 36.1 40.0

777DM3M3 M25 X 1.5 15 M25 X 1.5 20.3 40.5 57.0

777DM4M4 M32 X 1.5 15 M32 X 1.5 26.8 40.6 57.0

777DM5M5 M40 X 1.5 15 M40 X 1.5 32.7 40.9 76.0

777DM6M6 M50 X 1.5 15 M50 X 1.5 44.6 41.2 76.0

777DM7M7 M63 X 1.5 15 M63 X 1.5 56.5 57.2 100.0

777DM8M8 M75 X 1.5 15 M75 X 1.5 65.2 57.2 100.0



Note * : Other Thread Variations available on request

Additional ApprovalsGOST R Certificate Number POCC GB. 05.B01912

CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Exd / Ex e IIC

LLU

The Ducab Type 777 Insulated Adaptor allows the Metallic Cable Gland, and ultimately the cable armour, to be effectively isolated from the equipment. The use of these Adaptors has proven to be an essential precaution in areas where electromagnetic ‘noise’ and circulating eddy currents ‘stray’ around any vulnerable cable system. Particularly relevant in Power Plants and in areas where highly sensitive instrumentation circuits are relied upon for interference free safety critical operations, the cable armour can still be connected to ground externally with the use of an earth tag fitted between the cable gland and insulated adaptor. This allows the user to design his system around a single point earthing strategy and allows the operator to perform tests on the earth circuit without disconnection of the elements installed. A General Purpose Industrial version is also available.Ducab 777 Insulated Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex ‘d’ & Ex ‘e’ Component Approval.



ATEX Certification Detail SIRA 05 ATEX 1233U

Code of Protection Category ATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - GasGroups IIA, IIB, IIC

IECEx Certification Detail IECEx SIR 05.0044U

Code of Protection Category Ex d IIC / Ex e II / Ex tD A21 IP6X

Compliance Standards EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-0, EN 61241-1, IEC 60079-0, IEC 60079-1,IEC 60079-7, IEC 61241-0, IEC 61241-1

Continuous Operating Temperatures -20ºC to + 60ºC


Materials Brass, Nickel Plated Brass, Aluminium, Stainless Steel

Accessories Included Integral Entry Thread ‘O’ Ring Seal

Optional Accessories Locknut, Serrated Washer

777 Insulated Adaptor

www.ducab.com


The Ducab Type 780 Metallic Union is designed to allow connection of rigid and flexible conduit, or terminated cable glands, to any fixed equipment. The 780 Unionprovides a running connection by means of an integral coupling arrangement that eliminates the need to rotate the conduit, or cable, or equipment to achieve a correct termination. The ease of installation offered by the 780 Union consequently makes the process of removing the conduit or other terminated cable entry device from the equipment a simple, fast and effective one.Available in Brass, Aluminium or Steenless Steel these Unions are approved for use in conjunction with Ex d and Ex e certified equipment and cable entry devices, and can also be supplied with thread conversion between the forward and rear threads to either a reduced size or a variety of different thread types, e.g. Metric to NPT, or NPT to Metric.

Unions

Union Type 780 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection.


Note : Versions with Male Parallel threads are, as an option, also available with an integral ‘O’ Ring seal. For such options please add the suffixletter ‘R’ after the type number (780) in the ordering reference above, e.g 780RDM2M2.

Technical Data

Type 780

Design Specification BS 6121: Part 1: 1989


Code of Protection Category ATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone21, & Zone 22 - Gas Groups IIA, IIB, IIC


Code of Protection Category Ex d IIC / Ex e II / Ex tD A21 IP6X


Continous Operating Temperature -60°C to +200°C


Materials Brass, Nickel, Plated Brass, Aluminium, Stainless Steel


A B

D

EC


OrderingReference

Male Forward ThreadSize‘A’

MinimumThreadLength

Female RearThread Size

‘B’

BoreDiameter

‘C’

ProtrusionLength

‘D’

Dimension ‘E’ InstallationTorque (Nm)

780DM1M1 M16 X 1.5 15 M16 X 1.5 11.0 45.6 30.0 33.0 7

780DM2M2 M20 X 1.5 15 M20 X 1.5 14.3 45.6 30.0 33.0 7

780DM3M3 M25 X 1.5 15 M25 X 1.5 20.3 46.2 34.0 39.0 10

780DM4M4 M32 X 1.5 15 M32 X 1.5 26.8 46.7 41.0 47.0 15

780DM5M5 M40 X 1.5 15 M40 X 1.5 32.7 47.2 49.0 56.0 25

780DM6M6 M50 X 1.5 15 M50 X 1.5 44.6 47.1 60.0 69.0 30

780DM7M7 M63 X 1.5 15 M63 X 1.5 56.5 51.4 72.0 83.0 45

780DM8M8 M75 X 1.5 15 M75 X 1.5 68.5 56.2 84.0 97.0 45

780DM9M9 M90 X 2 15 M90 X 2 81.0 61.0 99.0 114.0 45

780DM10M10 M100 X 2 15 M100 X 2 91.3 66.2 113.0 130.0 45


A/F A/C

Additional ApprovalsGost Ex Approval Certificate POCC GB. 05.B01367, POCC GB. 05.B01369

CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Ex d / Ex e IIC

LLU

780SERIES

LLU

www.ducab.com


781SERIES

The Ducab Type 781 Breather / Drain Plug is designed for Increased Safety Ex e apparatus that is susceptible to condensation or prone to moisture collection or ingress during normal operation. The Type 781 is designed to act as both a drainage device, when mounted in a bottom entry of the equipment, and also to enable the inside air to breathe with the external environment under normal ambient and atmospheric conditions, whilst excluding further dust and moisture from penetrating the enclosure. The Type 781 Breather / Drain Plug is supplied complete with an integral entry thread ‘O’ ring seal, and a castellated locknut to facilitate drainage from inside the enclosure. A General Purpose Industrial version is also available.Metallic Breather / Drain Plugs are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex e Component Approval.Other thread forms (equivalent to metric sizes M20 and M25 only), including PG, BSPP, NPSM and Imperial (ET) available on request.

Breather/Drain Plugs


Product Selection Table *OrderingReference

ThreadSize

MinimumThread Length Protrusion Height Across Flats

DimensionAcross Corners

DimensionsInstallation

Torque (Nm)781EM2 M20 X 1.5 15 18.0 30.0 33.0 7781EM3 M25 X 1.5 15 17.0 31.5 35.0 10781ET1 1/2” NPT 15 18.0 30.0 33.0 7781ET2 3/4” NPT 15 17.0 31.5 35.0 10


Breather / Drain Plug Type 781 with increased Safety Ex e II form of protection.


Design Specification BS 6121: Part 1: 1989.


Code of Protection Category ATEX II 2 GD Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC


Code of Protection Category Ex e II / Ex tD A21 IP6X

Compliance Standards EN 60079-0, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-7, IEC 61241-1

Continous Operating Temperature -60°C to +200°C

Ingress Protection Rating IP66 (When fitted in a bottom entry, perpendicular manner)

Materials Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon

Accessories Included Integral Entry Thread ‘O’ Ring Seal, Castellated Locknut

• Filter prevents any dirt or other foreign bodies from entering the enclosure

• Breathing capabilities help to combat the build up of moisture andpotential condensation in the apparatus.

• Slotted Entry Threads and Castellated Locknut allows excess waterto flow into inverted drain device.

• Draining features enable release of any water that has penetrated theapparatus whilst maintaining the Increased Safety form of protection.

• Integral ‘O’ Ring ensures an effective seal at the interface between theBreather/Drain device and the equipment.

Castellated LocknutSlotted Arrangement

‘O’ Ring

Filter

Drainage Hole

ProtrusionHeight

Additional ApprovalsGOST Ex Approval Certificate POCC GB. 05.B01367, POCC GB. 05.B01369

CSA Approval Certificate 1055233 Ex e II, IP66

LLU LLU

www.ducab.com


787SERIES90º Adaptors

Right Angled Adaptor Type 787 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection


Note: Versions with Male Parallel forward threads are, as an option, also available with an integral ‘O’ Ring Seal. For suchoptions please add the suffix letter ‘R’ after the type number (787) in the ordering reference above, e.g 787RDM2M2.

CD

A B

Additional ApprovalsIEC Approval Certificate SIRA 05 Y 1089U


CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68, TYPE 4X Ex d / Ex e IIC

LLU LLU

Type 787



Code of Protection CategoryATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IICATEX IM 2 Ex d I & Ex e I




Continous Operating Temperatures -60ºC to + 200ºC

Ingress Protection Rating IP66 or IP68 when fitted with a Ducab ‘O’ Ring or Entry Thread Sealing Washer




OrderingReference

MaleForwardThread

MinimumThread Length

BoreDiameter

‘D’

Female RearThread Size

Protrusion Length‘A’ Width

‘B’Installation

Torque (Nm)Male to FemaleVersion

Female to MaleVersion

787DM2M2 M20 X 1.5 15 14.3 M20 X 1.5 31.0 37.0 43.0 7

787DM3M3 M25 X 1.5 15 20.3 M25 X 1.5 41.0 67.0 45.0 10

787DM4M4 M32 X 1.5 15 26.8 M32 X 1.5 49.0 69.0 52.0 15

787DM5M5 M40 X 1.5 15 32.7 M40 X 1.5 62.0 74.0 65.0 25

787DM6M6 M50 X 1.5 15 44.6 M50 X 1.5 82.0 96.0 60.0 30

787DM7M7 M63 X 1.5 15 48.0 M63 X 1.5 90.0 102.0 84.0 45

787DM8M8 M75 X 1.5 15 61.0 M75 X 1.5 95.0 108.0 95.0 45

787DM9M9 M90 X 1.5 15 73.0 M90 X 1.5 96.0 110.0 111.0 45

787DM10M10 M100 X 1.5 15 88.0 M100 X 1.5 100.0 120.0 125.0 45


Technical Data

The Ducab Type 787 Right Angled Adaptor is designed to protect cables when installed in confined spaces where the cable may otherwise be subject to excessive bending stress, and offers a means of connection where the cable cannot be installed in the usual perpendicular fashion.A General Purpose Industrial version is also available.These Right Angled Adaptors are available with Male or Female connection threads and can also be supplied with thread conversion between the forward and rear threads to either a reduced size or a different thread type, e.g. Metric to NPT, or NPT to Metric.The Ducab Type 787 Right Angled Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex d & Ex e Component Approval.

www.ducab.com


Adaptors

Male to Male & Female to Female Adaptor Type 797 with Flameproof Ex d I / Ex d IIC & Increased SafetyEx e I / Ex e II forms of protection.


Note: For Male to Male versions please substitute (x2) the letter F with a letter M in the ordering references above. Versions with Male toMale Parallel threads are, as an option, also available with an integral ‘O’ Ring Seal. For such options please add thesuffixletter ‘R’ after the type number (797) in the ordering reference above, e.g. 797RDM2MM2M




Code of Protection Category ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, &Zone 22 - Gas Groups IIA, IIB, IIC ATEX IM 2 Ex d I & Ex e I



Compliance Standards EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7,IEC 61241-1

Continous Operating Temperatures -60ºC to + 200ºC




Male to Male

Female to Female

Male to Male Female to FemaleB

CA

Product Selection Table (Female to Female)*

OrderingReference

Male / FemaleForward Thread Size

MinimumThread Length

Male / FemaleThread

Across FlatsDimension

BoreDiameter

‘B’

ProtrusionLength

‘C’

InstallationTorque(Nm)

797DM1FM1F M16 X 1.5 15 M16 X 1.5 24.0 26.0 10.0 26.0 7

797DM2FM2F M20 X 1.5 15 M20 X 1.5 24.0 26.0 14.3 26.0 7

797DM3FM3F M25 X 1.5 15 M25 X 1.5 30.0 33.0 20.3 26.0 10

797DM4FM4F M32 X 1.5 15 M32 X 1.5 36.0 40.0 26.8 26.0 15

797DM5FM5F M40 X 1.5 15 M40 X 1.5 48.0 46.0 32.7 26.0 25

797DM6FM6F M50 X 1.5 15 M50 X 1.5 55.0 61.0 44.6 26.0 30

797DM7FM7F M63 X 1.5 15 M63 X 1.5 70.0 78.0 56.5 26.0 45

797DM8FM8F M75 X 1.5 15 M75 X 1.5 80.0 89.0 68.5 26.0 45

797DM9FM9F M90 X 1.5 15 M90 X 2 95.0 106.0 81.0 26.0 45

797DM10FM10F M100 X 2 15 M100 X 2 110.0 123.0 91.0 36.0 45


A/F A/C

The Ducab Type 797 Male to Male and Female to Female Adaptor is designed to convert an existing enclosure aperture to the opposite male or female thread form. These Male to Male & Female to Female Adaptors can also be supplied with thread conversion between the two threads to either a reduced size or a different thread type, e.g. Metric to NPT, or NPT to Metric. A General Purpose Industrial version is also available.The Ducab Type 797 Male to Male and Female to Female Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex ‘d’ & Ex e Component and Equipment Approval.

797SERIES


IEC Approval Certificate SIRA 05 Y 1089U


CSA Approval Certificate 1055233 Class I ABCD, Class II EFG, IP68, TYPE 4X, Ex d / Ex e IIC

LLU LLU

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ORDERING DEFINITIONS (How to order)

Code Form of ProtectionD Dual Certified Ex ‘d’ / Ex ‘e’E Increased Safety Ex ‘e’F Flameproof Ex ‘d’G General Purpose IndustrialM Group 1 Mining (Ex ‘d’)U UL Listed - Hazardous LocationsC CSA Approved - Ex d / Ex e

Code OptionsA Externally Secured - Non Tamper Proof

Ex ‘d’ Stopper Plug (Type A)

B Internally Secured - Tamper ProofEx ‘d’ Stopper Plug (Type B)

R Optional ‘O’ ring

Code Thread FormM MetricN NPSMT NPTP PGB BSPPI E.T. (Imperial)S BSPT

Key to ordering references for Adaptors, Reducers & Stopper Plugs

Other variations available on request

How to order - To determine ordering reference please select from the tables below in the following fashion :-Form of protection - Option (if required) - Thread Form - Thread Size - Material

Table A

Table B

Table C

FromIndex

Opposite

FromTable Abelow

FromTable Bbelow

FromTable Cbelow

FromTable Dbelow

FromTable Ebelow

757 E R M 2 5

ProductType

Form ofProtection Options Thread

FormThreadSize Material

E - X - A - M - P - L - E

Notes:

When selecting and installing certified electrical equipment and components in potentially explosive atmospheres, it is the users responsibility toensure that the local industry codes of practice are observed and followed, for example EN 60079-14, IEC 60079-14, or NFPA 70 / NEC 500.

Ducab Terms & Conditions will apply to all sales orders unless otherwise contractually agreed.These can be obtained form Ducab offices or online at www.ducab.com

DescriptionAllenkey

recess

Metallic Non-Metallic

Ex ‘d’ Ex ‘e’ Industrial Ex ‘e’ Industrial

747 RecessedNon-Tamper

Proof Type ‘A’747 RecessedTamper Proof

Type ‘B’757

Hexagon Head757

Hexagon Headc/w ‘O’ ring seal (*)

767Dome Head

767Dome Head

c/w ‘O’ ring seal (*)

Code Material- Brass

1 Aluminium

2 Nylon

3 Mild Steel

4 Stainless Steel

5 Nickel Plated Brass

CodeThread Size

Metric‘M’

NPSM‘N’

NPT‘T’

PG‘P’

BSP‘B’

Imperial‘I’

BSP‘S’

1A - - - 7 - - -1 16 1/2” 1/2” 9 1/2” 5/8” 1/2”2 20 3/4” 3/4” 11 3/4” 3/4” 3/4”3 25 1” 1” 13.5 1” 1” 1”4 32 1-1/4” 1-1/4” 16 1-1/4” 1-1/4” 1-1/4”5 40 1-1/2” 1-1/2” 21 1-1/2” 1-1/2” 1-1/2”6 50 2” 2” 29 2” 2” 2”7 63 2-1/2” 2-1/2” 36 2-1/2” 2-1/2” 2-1/2”8 75 3” 3” 42 3” 3” 3”9 90 3 1/2” 3 1/2” 48 3 1/2” 3-1/2” 3 1/2”10 100 4” 4” - 4” 4” 4”

Table D

Stopper Plug Options

Table E

Note * This option is available only with parallel thread Stopper Plugs

Nominal dimensions shown in this catalogue may vary due to material availability. All dimensions shown are in millimetres unlessotherwise stated. Within the parameters ofi ts hazardous area certification Ducab reserves the right to change the design and / ordimensions of any of the products illustrated without notice. For further information please contact Ducab.

Accessories

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PVC, PCP & LSF shrouds are also manufactured in alternative colours including Red, Blue andWhite, to suit a wide variety of customer requirements, other colours are available.

Shrouds

Colour Coded Shrouds

Ducab Earth TagSize

Short Circuit RatingsSymmetrical Fault Current

(kA) for 1 second20 3.0625 4.0032 5.4040 7.2050 10.4063 10.4075 10.40

Earth Tags

Metric - Earth TagsNominalDiameter

‘C’

HoleSize‘D’

NominalLength

‘E’

NominalCentres

‘F’25.4 M6 49.3 30.2

27.1 M6 53.4 33.1

35.1 M6 59.4 35.6

45.2 M12 77.0 43.1

53.7 M13 88.7 45.4

65.2 M13 111.1 58.1

82.6 M13 128.6 66.8

95.4 M13 141.1 73.0

114.2 M13 161.0 85.0

ReferenceDiameter

‘A’M16

M20

M25

M32

M40

M50

M63

M75

M90

M100

MinimumThickness

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5 126.0 M13 194.0 118.0


NPT - Earth TagsNominalDiameter

‘C’

HoleSize‘D’

NominalLength

‘E’

NominalCentres

‘F’

27.1 M6 53.4 33.1

35.1 M6 59.4 35.6

45.2 M12 77.0 43.1

53.7 M13 88.7 45.4

65.2 M13 111.1 58.1

82.6 M13 128.6 66.8

95.4 M13 141.1 73.0

114.2 M13 161.0 85.0

126.0 M13 194.0 118.0


E

D

A

F

C

GLANDTYPE 20/16 20S 20 25 32 40 50S 50 63S 63 75S 75 90

BWL PVC02 PVC04 PVC06 PVC09 PVC11 PVC13 PVC17 PVC20 PVC22 PVC25 PVC28 PVC30 PVC32

A2 PVC02 PVC04 PVC05 PVC09 PVC10 PVC13 PVC14 PVC17 PVC20 PVC22 PVC24 PVC26 PVC31

E1W PVC02 PVC04 PVC06 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32

Shroud Refrences

Ducab slip on earth tags, Installed between the cable gland and equipment, provide an earth bond connection as specified in BS6121:Part 5:1993 and also complies with category ‘B’ rating specified in BS EN 50262:1999. The following table of fault current ratings relates to Ducab Brass Earth Tags.

Note: Alternative materials are also available.

Ducab manufacture a range of push on shrouds which are used to minimise the risk of dirt or foreign substances gathering on the Cable Gland body, and/or point of cable to gland interface. Standard shrouds are produced in Black PVC and PCP. Ducab LSF (Blue/Grey) shrouds are available from stock. Table below shows typical examples of Ducab shrouds.

ReferenceDiameter

‘A’

1/2” NPT

3/4”NPT

1” NPT

1 1/4” NPT

1 1/2”NPT

2” NPT

2 1/2” NPT

3” NPT

3 1/2” NPT

MinimumThickness

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Accessories

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Entry Thread Sealing Washers

White Metric Entry Thread Sealing Washers

OrderingReference

ReferenceDiameter

‘A’

MinimumThickness

ExternalDiameter

‘B’

16ETS2 M16 2.0 25.4

20ETS2 M20 2.0 28.6

25ETS2 M25 2.0 35.0

32ETS2 M32 2.0 44.5

40ETS2 M40 2.0 50.8

50ETS2 M50 2.0 65.0

63ETS2 M63 2.0 76.2

75ETS2 M75 2.0 95.0

90ETS2 M90 2.0 110.0


OrderingReference

ReferenceDiameter

‘A’

MinimumThickness

ExternalDiameter

‘B’

050NPTETS 1/2” NPT 2.0 28.6

075NPTETS 3/4”NPT 2.0 35.0

100NPTETS 1” NPT 2.0 44.5

125NPTETS 1 1/4” NPT 2.0 50.8

150NPTETS 1 1/2”NPT 2.0 65.0

200NPTETS 2” NPT 2.0 76.2

250NPTETS 2 1/2” NPT 2.0 95.0

300NPTETS 3” NPT 2.0 110.0


A

B

To maintain the Ingress Protection rating between the equipment and cable gland it may be necessary to fit an Entry Thread Sealing Washer at the gland entry interface. For Explosion Protected equipment it is essential to maintain the integrity of the degree of Ingress Protection at which the equipment has been rated.The need for a sealing washer will very much depend on the Ingress Protection rating and code of protection of the equipment and the type of entry holes available within that equipment.For example when Ex e apparatus or terminal boxes which are permitted to have untapped through clearance holes it will be necessary to fit a sealing washer to ensure that the minimum IP54 requirement (for gas / vapour hazards) is met. Whereas other equipment having tapped entry holes may not require a sealing washer to maintain the rated integrity of the installation, or the minimum requirement for the specified form of protection.The Ducab Entry Thread Sealing Washers are produced in 2mm Thick White Nylon as standard which are recommended and meet the specified requirements of Shell’s Offshore operations.To verify the effectiveness of the Ducab nylon entry sealing washers independent 3rd party tests to EN 60529 have been successfully conducted on Cable Glands at IP66, IP67 & IP68 levels of protection. Ducab can therefore provide Independent documentary evidence of such tests to the highest standards.Red Fibre Washers can also be supplied to order but careful consideration should be given to their use in sub zero climates where absorption, freezing and cracking have been known to occur, ultimately impairing the degree of Ingress Protection attainable.Ducab also offers as an alternative, cable glands, adaptors, reducers, and stopper plugs with Integral Entry Thread ‘O’ Ring Seal, as pictured opposite.

Green NPT Entry Thread Sealing Washers

To the best of our knowledge the information contained in this document is accurate at the time of going to print and Ducab reserve the right toimprove or modify any products illustrated without prior notification. Ducab can not accept liability for any inaccuracies, errors or omissionthat may exist. It is the customers responsibility to ensure that the product is suitable for the application.

Accessories

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Locknuts

Metric - LocknutsAcross FlatsDimension

‘B’

Across CornersDiameter

‘C’

22.0 25.424.0 28.630.0 35.036.0 42.046.0 53.055.0 64.070.0 81.080.0 98.0108.0 125.0122.0 141.5


NPT - Locknuts

Across FlatsDimension

‘B’

Across CornersDiameter

‘C’

27.0 29.3

33.0 35.8

41.0 45.0

50.0 53.4

60.0 69.0

70.0 80.2

79.0 90.5

108.0 123.0

114.0 131.0


Serrated Washers

Metric - Serrated Washers


NPT - Serrated WashersExternalDiameter

‘B’

32.0

40.0

44.0

59.0

80.0

100.0

112.0

120.0

150.0


A

A

BB

C

Brass Locknuts are the recommended items used in securing brass cable glands, unions, adaptors, reducers, and stopper plugs to a gland plate or into equipment.Zinc Plated Mild Steel locknuts are a cost effective alternative to brass locknuts and should be used only in dry, low humidity conditions.Aluminium locknuts are recommended when installing Ducab Aluminium Cable Glands to prevent the electrolytic action of galvanic corrosion which can occur when dissimilar metals are coupled together.Note: Alternative materials are also available.

Available in Stainless Steel as standard, these “shake-proof” Serrated Washers fitted internally to the equipment and before a locknut act as an anti-vibration device to prevent the cable gland or other cable entry device and locknut arrangement from inadvertently loosening in service.Note: Alternative materials are also available.

ThreadDiameter

‘A’

MinimumThickness

3.23.23.23.24.86.36.36.39.59.5

ThreadDiameter

‘A’

1/2” NPT

3/4”NPT

1” NPT

1 1/4” NPT

1 1/2”NPT

2” NPT

2 1/2” NPT

3” NPT

3 1/2” NPT

MinimumThickness

4.75

4.75

4.5

4.75

5.1

5.1

10.0

10.0

11.5

ReferenceDiameter

‘A’M16M20M25M32M40M50M63M75M90M100

MinimumThickness

3.33.73.73.73.73.74.55.05.06.3

ExternalDiameter

‘B’25.432.040.044.059.080.0100.0112.0120.0150.0

ReferenceDiameter

‘A’

1/2” NPT

3/4”NPT

1” NPT

1 1/4” NPT

1 1/2”NPT

2” NPT

2 1/2” NPT

3” NPT

3 1/2” NPT

MinimumThickness

3.7

3.7

3.7

3.7

3.7

4.5

5.0

5.0

6.3

M16 X 1.5M20 X 1.5M25 X 1.5M32 X 1.5M40 X 1.5M50 X 1.5M63 X 1.5M75 X 1.5M90 X 2.0

M100 X 2.0

Material and Thread Specifications

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Material & ThreadSpecification

Brass Extruded bar to EN12168: 1998 Grade CuZn39Pb (CW614N) (Previously BS2874: 1986)

Stainless Steel to EN 10088-2:2005 Grade 316L (Previously BS970 Part 1: 1991)

Mild Steel to BS970 Part 1: 1996 Grade 220MO7Pb

Aluminium Extruded bar to EN573-3:2003 Grade AW6082 & AW6262

Aluminium Castings to EN 1706: 1998 Grade ENAC42000. T6 (Previously BS1490 LM25. TF)

Brass Casting to BS1400: 1985 Grade HTB1

Materials

Metric ISO 965-1, ISO 965-3 medium fit (6g) for external threads

Imperial Conduit (ET) BS 31 : 1940 (1979), Table A

PG DIN 40430 : 1971

BSPP BS 2779 : 1986 (1973) class A full form for external threads

BSPT BS 21 : 1985 standard threads only as clause 5.4, gauging to clause 5.2 system A

ISO ISO 7/1 : 1982, gauging to ISO 7/2 clause 6.3 for external threads

NPT ANSI / ASME B1.20.1 - 1983 gauging to clause 8.1 for external threads

NPSM ANSI / ASME B1.20.1 - 1983 gauging to clause 9 for external threads

Thread Construction Standards

ISO METRIC IEC 60423 PG DIN 40430

THREAD REFERENCE 16 20 25 32 40 50 63 75 THREAD REFERENCE PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36

THREAD SIZE M16 M20 M25 M32 M40 M50 M63 M75 THREAD SIZE PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36

THREAD PITCH 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 THREAD PITCH 1.27 1.41 1.41 1.41 1.41 1.59 1.59 1.59

THREAD PER INCH 16.93 16.93 16.93 16.93 16.93 16.93 16.93 16.93 THREAD PER INCH 20.00 18.00 18.00 18.00 18.00 16.00 16.00 16.00

MAJOR DIAMETER MAX 15.97 19.97 24.97 31.97 39.97 49.97 62.97 74.97 MAJOR DIAMETER MAX 12.5 15.2 18.6 20.4 22.5 28.3 37.0 47.0

CLEARANCE HOLEøMAX 16.5 20.5 25.5 32.5 40.5 50.5 63.5 75.5 CLEARANCE HOLE øMAX 13.0 15.7 19.1 20.9 23.0 28.8 37.5 47.5

NPT ANSI B1.20.1 BSP ISO R/7, BS2779 (BSPP,G,R,PF)

THREAD REFERENCE 050 075 100 125 150 200 250 300 THREAD REFERENCE 050 075 100 125 150 200 250 300

THREAD SIZE 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” THREAD SIZE 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”


THREAD PER INCH 14.00 14.00 11.5 11.5 11.5 11.5 8 8 THREAD PER INCH 14.00 14.00 11.00 11.00 11.00 11.00 11.00 11



NPS ANSI B1.20.1 BSPT ISO R/7, BS21 (BSPT,GK)

THREAD REFERENCE 050 075 100 125 150 200 250 300 THREAD REFERENCE 050 075 100 125 150 200 250 300

THREAD SIZE 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” THREAD SIZE 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”


THREAD PER INCH 14.00 14.00 11.50 11.50 11.50 11.50 8.00 8.00 THREAD PER INCH 14.00 14.00 11.00 11.00 11.00 11.00 11.00 11



Ducab Terms & Conditions will apply to all sales orders unless otherwise contractually agreed. These can be obtained form Ducab offices or online at www.ducab.com

www.ducab.com

Installation Configurations

Cab

leG

land

With

Adap

tor

Typical Installation Configurations

Parallel threaded gland through clearance hole.Earth via Earth Tag when specified

Parallel x Parallel adaptor through clearance hole.Earth via earth tag when specified.

Parallel threaded gland into a threaded enclosure.Earth via the threads or Earth Tag if specified.

Parallel x Parallel adaptor through threaded hole.Earth via threads or earth tag when specified

Taper threaded gland through clearance hole.Earth via earth tag when specified.

Tapered threaded gland into a threaded hole < 4mm.Earth via threads or an earth tag when specified.

Parallel x Tapered adaptor through threaded hole.Earth via threads or earth tag when specified

Taper x Taper adaptor through threaded hole.Earth via entry threads when enclosure is > 4mm.

Tapered threaded gland into a threaded hole. Earth viaentry thread when enclosure width is > greater than 4mm.

Parallel x Tapered or Tapered x Tapered adaptorthrough clearance hole. Earth via earth tag when specified

Serrated Washer

Light Duty Enclosure

Locknut

Clearance Hole

Earth Tag* Serrated WasherLocknut


Earth Tag*

Optional Entry Thread Seal

Earth Tag* is optional featurewith threaded entries

Threaded Entry

Metallic Threaded Enclosure

LocknutEarth Tag * Serrated Washer

Locknut


Earth Tag*

Earth Tag*

<4mm

Parallel x Tapered Adaptor



Earth Tag*

MetallicThreaded Enclosure

Gap Tapered x Tapered Adaptor


Gap

Cab

leG

land

With

outA

dapt

or


Parallel x Tapered Adaptor Optional Entry Thread Seal








Serrated Washer

Clearance Hole

Note: The illustrations provided below are indicative of some of the common methods of installation configurations adopted. These are for informative guidance only and relevant site conditions along with any specified National or International Codes of practice must always take precedence.The accessories available offer a wide flexible approach in mounting, sealing and earthing connection provision. Selection and Installation according to the Engineering Specification may vary from these illustrations.

Earth Tag*

Cable Gland Selector Chart

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INDOOR OUTDOOR OUTDOOR OUTDOORBW Gland CW Gland

BW Kit CW Kit2 7.7 12.13 8.2 12.64 8.9 13.35 9.7 14.37 10.6 15.212 13.9 19.4 20 20 2019 16.5 22.2 25 25 2527 20.1 26.737 22.4 29.048 25.9 32.72 9.0 13.63 9.5 14.14 10.4 15.05 11.5 16.17 12.5 17.1 2012 16.7 22.4 25 25 25 2519 20.0 26.627 23.9 30.737 27.0 33.848 31.3 39.32 10.1 14.73 10.7 15.34 11.8 16.45 13.0 17.87 14.2 19.712 19.3 25.719 22.7 29.3 32 32 32 3227 27.4 34.437 31.2 39.248 35.9 44.1 50S 50S 50S 50S2 11.3 15.9 20S 20S 20S 20S3 12.0 16.64 13.2 18.75 14.5 20.0 25 25 25 252 13.2 18.0 20 20 20 203 14.0 19.54 15.6 21.15 17.2 22.92 14.9 20.43 15.9 21.64 17.7 23.45 20.0 26.6 32 32 32 322 18.4 24.1 25 25 25 253 20.1 26.74 22.3 28.95 24.7 31.52 21.1 27.73 22.6 29.44 25.1 31.95 27.8 34.8 40 40 40 402 19.0 25.8 25 25 25 253 21.7 28.54 25.0 32.05 32.4 40.4 50S 50S 50S 50S2 22.0 29.03 25.2 32.24 29.5 37.7 40 40 40 405 37.9 46.3 50S 50S 50S 50S2 25.1 33.1 32 32 32 323 28.8 37.0 40 40 40 404 33.3 41.7 50S 50S 50S 50S2 27.9 36.13 32.0 40.44 37.5 47.1 50S 50 50 502 30.9 39.3 40 40 40 403 35.9 45.5 50S 50S 50S 50S4 41.6 51.4 50 50 50 502 34.9 44.7 50S 50S 50S 50S3 40.0 49.8 50 50 50 504 46.4 56.6 63S 63S 63S 63S2 39.0 49.0 50 50 50 503 44.9 55.1 63S 63S 63S 63S4 52.6 63.0 63 63 63 632 43.3 53.5 50 63S 63S 63S3 49.8 60.2 63S 63 63 634 58.0 68.8 75S 75S 75S 75S2 48.4 59.0 63S 63S 63S 63S3 55.8 66.6 63 75S 75S 75S4 65.4 78.1 75 75 75 75

20S

20

25

40

240

300

400

20S/16

20S

32

20S

20

32

40

95

120

150

185

25

35

50

70

4

6

10

16

2.5

40

ConductorC.S.A. (mm2) No. of Cores

Nominal Diameters (mm)CABLE CONSTRUCTION

1.5

Under Armour Overall E1W Gland

32

20S 20S

32 32

20S

E1FW Gland

40 40

32 32 32

32 32 32

20 20

40

25

25

32

32

40

2020

25 25 25

20S 20S

25 25 25

20 20 20

20S 20S

32 32 32

20 20

20S

25

XLPE OR EPR/SWA/POLYMERIC CABLES TO BS6724 : 1997With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts

20S/16 20S/16

XLPE/EPR

25 25 25

40 40 40

20S

32 32 32

Note : For Cables up to 35mm sq, Conductors are Circular Stranded and for cables 50mm sq and over, conductors are Shaped Stranded

32 32 32 32

32

40 40

CABLE GLAND/TYPE & SIZE


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OUTDOOR OUTDOOR OUTDOOR

1 Pr 7.5 20S/16 20S/16 20S

3 Pr 14.2

7 Pr 19.0

12 Pr 25.5 32 32 32

20 Pr 32.5

27 Pr 36.9

37 Pr 41.8 50 50 50

3 Pr 12.9 20 20 20

7 Pr 17.0 25 25 25

12 Pr 22.6 32 32 32

20 Pr 28.2

27 Pr 32.0

37 Pr 36.1 50S 50S 50S

1 Pr 7.9 20S/16 20S/16 20S

3 Pr 15.2 25 25 25

7 Pr 20.2 32 32 32

12 Pr 27.5 40 40 40

20 Pr 34.7 50S 50S 50S

27 Pr 39.4 50 50 50

37 Pr 44.8 63S 63S 63S

3 Pr 13.6 20 20 20

7 Pr 18.0 25 25 25

12 Pr 24.0 32 32 32

20 Pr 29.9 40 40 40

27 Pr 34.3 50S 50S 50S

37 Pr 38.6 50 50 50

1 Tr 8.1 20S/16 20S/16 20S

3 Tr 15.9 25 25 25

7 Tr 21.4 32 32 32

12 Tr 28.6 40 40 40

3 Tr 14.4

7 Tr 18.8

12 Tr 25.3 32 32 32

1 Tr 8.8 20S 20S 20S

3 Tr 16.9 25 25 25

7 Tr 22.8 32 32 32

12 Tr 30.9 40 40 40

3 Tr 15.2 25 25 25

7 Tr 20.2 32 32 32

12 Tr 26.9 40 40 40

1 Qd 9.4 20S 20S 20S

3 Qds 18.2 25 25 25

7 Qds 25.0 32 32 32

1 Qd 9.9 20S 20S 20S

3 Qds 19.6 25 25 25

7 Qds 31.7 40 40 40

40 40

25 25

25 25

50S 50S

25

50S

40

25

1.0

1.0

0.75

1.0

1.0

1.0

0.75

0.75

CollectivelyScreened

Triples

IndividuallyScreened

Triples


Quads


Quads

IndividuallyScreened Pairs

CollectivelyScreened Pairs


Triples


Triples

SELECTOR CHART FOR UNARMOURED XLPE/PVC CABLE TO BS6883:1999MULTIPAIR INSTRUMENTATION CABLE RATED 150/250 VOLT

XLPECABLE GLAND/TYPE & SIZE

ConductorC.S.A. (mm2)

No. of Pairs A2/A2FGLAND

SS2K GLAND PXSS2K GLANDConfiguration

CABLE CONSTRUCTION

0.75Individually

Screened Pairs

CollectivelyScreened Pairs

0.75

NominalOverall

Diameter


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OUTDOOR OUTDOOR OUTDOOR OUTDOOR

1 Pr 7.5 11.5 20S/16 20S/16 20S/16 20S/16

3 Pr 14.2 18.6

7 Pr 19.0 24.0

12 Pr 25.5 30.7 32 32 32 32

20 Pr 32.5 39.1

27 Pr 36.9 44.1

37 Pr 41.8 49.2 50 50 50 50

3 Pr 12.9 17.3 20 20 20 20

7 Pr 17.0 21.7 25 25 25 25

12 Pr 22.6 27.6 32 32 32 32

20 Pr 28.2 34.7

27 Pr 32.0 38.8

37 Pr 36.1 43.3 50S 50S 50S 50S

1 Pr 7.9 11.9 20S/16 20S/16 20S/16 20S/16

3 Pr 15.2 19.7 25 25 25 25

7 Pr 20.2 25.1 32 32 32 32

12 Pr 27.5 33.8 40 40 40 40

20 Pr 34.7 41.6 50S 50S 50S 50S

27 Pr 39.4 46.7 50 50 50 50

37 Pr 44.8 52.6 63S 63S 63S 63S

3 Pr 13.6 18.0 20 20 20 20

7 Pr 18.0 23.0 25 25 25 25

12 Pr 24.0 29.2 32 32 32 32

20 Pr 29.9 36.7 40 40 40 40

27 Pr 34.3 41.2 50S 50S 50S 50S

37 Pr 38.6 46.0 50 50 50 50

1 Tr 8.1 12.2 20S/16 20S/16 20S/16 20S/16

3 Tr 15.9 21.0 25 25 25 25

7 Tr 21.4 26.4 32 32 32 32

12 Tr 28.6 35.1 40 40 40 40

3 Tr 14.4 18.8

7 Tr 18.8 23.8

12 Tr 25.3 30.9 32 32 32 32

1 Tr 8.8 12.8 20S 20S 20S 20S

3 Tr 16.9 21.7 25 25 25 25

7 Tr 22.8 27.8 32 32 32 32

12 Tr 30.9 37.3 40 40 40 40

3 Tr 15.2 19.8 25 25 25 25

7 Tr 20.2 25.3 32 32 32 32

12 Tr 26.9 33.6 40 40 40 40

1 Qd 9.4 13.4 20S 20S 20S 20S

3 Qds 18.2 23.0 25 25 25 25

7 Qds 25.0 29.8 32 32 32 32

1 Qd 9.9 13.9 20S 20S 20S 20S

3 Qds 19.6 24.6 25 25 25 25

7 Qds 26.7 31.9 40 40 40 40

50S

40

25 25 25

0.75

Individually

Screened

Pairs

Collectively

Screened

Pairs

0.75

Nominal Diameters (mm)Configuration

CABLE CONSTRUCTION

Conductor

C.S.A. (mm2)No. of Pairs

Under Armour

SELECTOR CHART FOR GSWB OR BWB BRAID ARMOUR CABLE TO BS6883: 1999MULTIPAIR INSTRUMENTATION CABLE RATED 150/250 VOLT

XLPE

PX2KX GlandCX or C2K

Gland

Individually

Screened

Pairs

OverallE1X or

E1FX Gland

25

40

25 25 25

Collectively

Screened

Pairs

Individually

Screened

Triples

Collectively

Screened

Triples

T3CDS Gland

25

40 40

50S 50S 50S

Collectively

Screened

Triples

Individually

Screened

Triples

Individually

Screened

Quads

Collectively

Screened

Quads

1.0

1.0

0.75

0.75

1.0

1.0

0.75

1.0

CABLE GLAND/TYPE & SIZE


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BW Kit CW Kit2 8.1 12.53 8.6 13.04 9.4 14.07 11.3 15.912 14.7 20.219 17.5 23.227 21.3 27.937 23.8 30.62 9.0 13.63 9.5 14.14 10.4 15.07 12.5 17.1 20 20 20 2012 16.7 22.4 25 25 25 2519 20.0 26.627 23.9 30.737 27.0 33.8 40 40 40 402 10.1 14.73 10.7 15.34 11.8 16.4 20 20 20 207 14.2 19.712 19.3 25.719 22.7 29.3 32 32 32 3227 27.4 34.437 31.2 39.22 11.3 15.9 20S 20S 20S 20S3 12.0 16.64 13.2 18.72 13.2 18.0 20 20 20 203 14.0 19.54 15.6 21.12 14.5 20.03 15.5 21.2 25 25 25 254 17.2 22.92 18.4 24.1 25 25 25 253 20.1 26.74 22.3 28.92 21.3 27.93 22.8 29.6 32 32 32 324 25.3 32.12 19.0 25.8 25 25 25 253 21.7 28.54 25.0 32.02 22.0 29.03 25.2 32.24 29.5 37.7 40 40 40 402 25.1 33.1 32 32 32 323 28.8 37.0 40 40 40 404 33.3 41.7 50S 50S 50S 50S2 27.9 36.13 32.0 40.44 37.5 47.1 50S 50 50 502 30.9 39.3 40 40 40 403 35.9 45.5 50S 50S 50S 50S4 41.6 51.4 50 50 50 502 34.9 44.7 50S 50S 50S 50S3 40.0 49.8 50 50 50 504 46.4 56.6 63S 63S 63S 63S2 39.0 49.0 50 50 50 503 44.9 55.1 63S 63S 63S 63S4 52.6 63.0 63 63 63 632 43.3 53.5 50 63S 63S 63S3 49.8 60.2 63S 63 63 634 58.0 68.8 75S 75S 75S 75S2 48.4 59.0 63S 63S 63S 63S3 55.8 66.6 63 75S 75S 75S4 65.4 78.1 75 75 75 75

Note : For Cables up to 35mm sq, Conductors are Circular Stranded and for cables 50mm sq and over, conductors are Shaped Stranded

XLPE OR EPR/SWA/PVC CABLES TO BS5467 : 1997

40 40 40

20S/16 20S/16 20S/16

32 32 32

32 32 32

25 25 25

32 32 32

25 25 25

20 20 20

40 40 40

32 32 32

20S 20S 20S

25

32 32

20S 20S 20S

With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts

20S

25

32

20S 20S

25

CABLE CONSTRUCTION

No. ofCores

Nominal Diameters (mm)

Under Armour OverallConductor

C.S.A. (mm2)

32

20S

25

20S

25

32

32

32

40

E1W Gland E1FW Gland

40

20

25

32

20S

1.5

2.5

4

6

95

120

10

16

25

35

400

150

185

240

300

50

70

XLPE/EPRCABLE GLAND/TYPE & SIZE


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PVC/SWA/PVC CABLES TO BS6346 : 1997With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts


BW Kit CW Kit2 7.7 12.33 8.2 12.84 8.9 13.57 10.6 15.212 13.9 19.4 20 20 20 2019 16.5 22.2 25 25 25 2527 20.1 26.737 22.4 29.248 25.9 32.92 9.0 13.63 9.5 14.14 10.4 15.07 12.5 18.0 20 20 20 2012 16.7 22.4 25 25 25 2519 20.0 26.627 23.9 30.737 27.0 34.048 31.3 39.52 10.5 15.13 11.2 15.84 12.3 17.8 20 20 20 207 14.8 20.5 25 25 25 2512 20.2 26.819 23.7 30.527 29.1 37.1 40 40 40 4037 32.6 40.848 37.6 46.02 11.7 16.53 12.5 18.04 13.7 19.22 14.4 20.13 15.5 21.24 17.1 22.82 16.2 21.93 17.4 23.14 19.7 26.3 32 32 322 20.1 26.73 21.6 28.24 23.9 30.72 22.4 29.23 24 30.84 26.7 33.7 40 40 40 402 20.8 27.83 23.5 30.54 27.4 35.4 40 40 40 402 23.4 30.4 32 32 32 323 27 354 31 39.22 27.3 35.53 31.1 39.34 35.9 44.3 50S 50S 50S 50S2 29.6 38 40 40 40 403 33.8 42.2 50S 50S 50S 50S4 39.5 49.3 50 50 50 502 32.7 41.3 50S 50S 50S3 37.7 47.5 50 50 504 43.6 53.6 50 63S 63S 63S2 36.6 46.4 50S 50S 50S 50S3 41.9 51.9 50 50 50 504 48.8 59 63S 63S 63S 63S2 41.2 51.2 50 50 50 503 47.6 57.8 63S 63S 63S 63S4 55.1 65.7 63 63 63 632 46 56.4 63S 63S 63S 63S3 52.6 63.2 63 63 63 634 61 72 75S 75S 75S 75S2 51.1 61.9 63 63 63 633 58.6 69.6 75S 75S 75S 75S4 68.4 81.3 - 90 90 90

32

32

185

240

32

40

40

50S

300

400

50

70

120

150

95

10.0

16.0

25

35

1.5

2.5

4.0

6.0

20S/1620S

50S

32

32

40

20S

32

20S

20S

20S

32

32

40

20S

32

50S

20

25

25

32

32

32

40

40

20S/16

20S

32

20S

32

40

20S

32

50S

20

25

25

32

32

32

40

40

20

25

25

Under Armour Overall

PVC

E1W Gland E1FW GlandConductorC.S.A. (mm2 ) No. of Cores

Nominal Diameters (mm)

20S/16

20S

32

20S

32

40

20S

32

50S

20

25

25

40

32

32

32

40

CABLE CONSTRUCTION CABLE GLAND/TYPE & SIZE

Single Bolt Cable Clamp

Testing Information

Single Bolt Cable Clamps are available in Black Polypropylene (B) *MDS03 Data Sheet or Black Flame Retardant, Zero Halogen, Phosphorus Free Nylon (LSF) *MDS02 Data sheet.

* MDS02 and MD S03 Data Sheets are available on request.

W

H

D

E

Selection Table for Single Bolt Cable Clamps

B LSF

1F-10 B or LSF 10-13 37.8 27.0 41.4 10.2 10 100 14.6 19.61F-11 B or LSF 13-16 41.2 30.0 41.4 10.4 10 100 17.0 23.01F-12 B or LSF 16-19 44.3 33.0 41.4 10.7 10 100 19.6 26.41F-13 B or LSF 19-23 48.2 36.0 41.4 10.9 10 100 22.4 30.21F-14 B or LSF 23-27 52.2 40.0 41.4 11. 3 10 100 25.8 34.61F-15 B or LSF 27-32 57.1 44.0 41.4 11. 6 10 100 29.2 39.01F-16 B or LSF 32-38 63.1 49.0 41.4 12.1 1 0 100 34.2 46.21F-17 B or LSF 38-46 71.3 58.0 41.4 12.9 10 50 47.8 64.01F-18 B or LSF 46-51 77.3 67.0 41.4 13.5 10 50 54.0 73.21F-19 B or LSF 51-57 83.2 72.0 41.4 13.9 10 50 59.0 80.4

Part No Material Suffix

Cable Dia.

Range mm

Fixing Hole Clearance mm

Pack Qty.

Weight gW

mmH

mmD

mm

Dimensions

E mm

Units / Classification

B


LSF

Te st Data

B

Te st Data LSF

Non Metallic Non Metallic - -

Very Heavy Classification

(>6.7kg @ 300mm)


(>6.7kg @ 300mm)

Pass Pass

oC oC-40 to

40-40 to

60

Application Time

(seconds)

Application Time

(seconds)>30 >120

Newtons (N) Newtons (N) 320 470Newtons (N) Newtons (N) 160 360

Cleat Type 6.1, 6.1.2

Single Bolt Cable Clamps have been tested in line with the new European Standard of "CableCleats for Electrical Installations" BS EN 50368:2003. Typical results below.

6.5, 10.0

Impact Resistance 6.2, 6.2.5, 9.3

Resistance to Electro Mechanical Force 6.3

PropertiesBS EN 50368:2003

Classification Clause

Axial Movement Te st 9.5Lateral Load Te st 9.2

Refer to Ellis Patents for further details.

Te mperature for Permanent Application 6.4

Needle Flame Te st

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Two Bolt Cable Clamp

Two Bolt Cable Clamp sare available in Black Polypropylene (B)*MDS03 Data Sheet or Black Flame Retardant, Zero Halogen, Phosphorus Free Nylon (LSF) *MDS02 Data Sheet.

* MDS02 and MDS03 Data Sheets are available on request.

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P

H

DW

Testing Information

Selection Table for Two Bolt Cable Clamps

B LSF2F-07 B or LSF 38-46 92 60 54 68 10 25 73.0 91.02F-08 B or LSF 46-51 103 71 54 79 10 25 80.9 109.92F-09 B or LSF 51-57 103 76 54 79 10 25 95.0 119. 02F-10 B or LSF 57-64 103 82 54 79 10 25 89.1 122.52F-11 B or LSF 64-70 130 89 54 106 10 15 116.0 157.3

2F-1200 B or LSF 70-76 130 95 54 106 10 15 124.0 167.32F-1201 B or LSF 76-83 130 100 54 106 10 10 126.0 170.02F-1202 B or LSF 83-90 130 108 54 106 10 10 128.0 172.02F-131 B or LSF 90-97 150 115 54 126 10 5 152.0 208.02F-132 B or LSF 97-105 150 122 54 126 10 5 156.0 208.02F-141 B or LSF 105-112 161 130 54 135 10 5 179.5 238.82F-142 B or LSF 112-120 169 138 54 143 10 5 193.5 261.02F-151 B or LSF 120-128 177 148 54 151 10 5 212.2 280.02F-152 B or LSF 128-135 185 158 54 158 10 5 228.5 304.4

Part No Material Suffix

Cable Dia. Range mm

DimensionsFixing Hole

Clearance mmPack Qty.

Weight gW

mmH

mmD

mmP

mm


B


LSF

Te st Data

B

Te st Data LSF

Non Metallic Non Metallic - -Very Heavy

Classification (>6.7kg @ 300mm)


(>6.7kg @ 300mm)

Pass Pass

Refer to Ellis Patents.

kA @ 600mm Centres.

Triplex plus SFT Insert

(Category1)

Refer to Ellis

Patents.

78 Peak

35 RMS

oC oC-40 to

40-40 to

60Application

Time (seconds)

Application Time

(seconds)>30 >120

Newtons (N) Newtons (N) 7330 18400Newtons (N) Newtons (N) 1220 1200

PropertiesBS EN 50368:2003

Classification Clause

Cleat Type 6.1, 6.1.2

Impact Resistance 6.2, 6.2.5, 9.3

Resistance to Electro Mechanical Force 6.3

6.5, 10.0

Te mperature for Permanent Application 6.4

Needle Flame Te st

Axial Movement Te st 9.5Lateral Load Te st 9.2

Two Bolt Cable Clamps have been tested in line with the new European Standard of "Cable

The selection of Ducab trefoil cable cleats

Table of Cleat Features

When the cable diameter and anticipated maximum fault level are known it is easy to select a cleat and the appropriate spacing to give the most economical installation. However, other constraints such as space on the ladder or the need to fit the base before the strap may mean other alternatives must be considered.The following tables give recommended cleat spacing along the cable run for the Ducab range of cleats for more popular cable sizes at different peak fault levels.

Further information regarding specific cleat details can be found on the relevant pages of this brochure.

Ducab Smokemaster Cleats - LSF Materials Our LSF plastics contain no halogen or phosphorus components and, in the event of fire, emit low smoke & fumes. We use 2 grades as appropriate:a. LSF Nylon - A rigid plastic with VL94 accreditation to V0 at 1.6mm and a Limited Oxygen index of 31%b. LSF Polymeric - A fire resistant flexible plastic to BS 7878:7 and DIN VDE 0207 Part 24 Type HM2 (Germany) and a Limited Oxygen index of 35%

300 98 105 186450 92 98 152600 85 91 132900 80 85 1071200 74 79 93

Cleat CABLE OD = 33mmspacing Peak fault level kA(mm) Vulcan Vari-cleat Emperor

113 120 200103 110 16698 104 14490 96 11784 90 102

CABLE OD = 43mmPeak fault level kA

Vulcan Vari-cleat Emperor106 113 20098 105 16692 98 14484 90 11779 84 102

CABLE OD = 38mmPeak fault level kA

Vulcan Vari-cleat Emperor

Aluminium Trefoil Cleats 2 Bolt Cable Clamps Ducab Vulcan Ducab Vari-cleat Ducab Emperor Ducab Atlas

+ Surround for Triplex cable

316 Stainless

Aluminium LSF Nylon 316 Stainless Steel Strap/Aluminium Base 316 Stainless Steel Galvanised Mild Steel

No Not Required LSF Liner Optional Silicone Liner LSF Liner LSF Liner

seYseYseYseYseYllamS

No 38-135mm 33-153mm 36-215mm 34-72mm 38-130mm

22.2-66.5mm Yes with SFT 23-85mm 21-118mm 24-128mm 24-102mm

seYoNseYseYoNoN

oNoNseYseYoNoN

seYseYoNseYoNoN

No Yes with SFT Yes with SFT No Yes with SFT No

68 kA 77kA See table above See table above See table above 154 kA

££££££££££££££

Traditional product Inexpensive, suitable for Compact & economical Separate base for ease High strength, easy to use Mechanically strong

gnittif foserehpsomta evisorroc

Material

Liner

Range Take

Single Cable Cleating

Trefoil Cable Cleating

Quad Cables

Bundles

Specials Availability

Suitability for Triplex Cable

Max Short Circuit Withstand (Peak)

Cost

Features

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Ducab Aluminium Trefoil CleatsAluminium alloy castings to BS 1490: 1988. LM6. Natural finish with plated mild steel fasteners. Black polyester powder coated finish either with or without stainless steel fasteners available to order.

200 series for cables 22.2 - 50.8mm dia.One hinge, two bolt fixing.

H

P

A

W

F

D = Cleat Depth

300 series for cables 50.9 - 66.5mm dia. (Heavy Duty Design)

TCA207 22.2-25.4 92.0 143.0 38.0 111. 0 58.7 2 x 11 286TCA208 25.5-28.6 96.8 149.0 38.0 117.5 61.9 2 x 11 293TCA209 28.7-31.7 109.5 155.5 38.0 124.0 65.0 2 x 11 297TCA210 31.8-34.9 112.7 162.0 38.0 130.0 68.3 2 x 11 302TCA211 35.0-38.1 119.0 168.0 38.0 136.5 71.5 2 x 11 351TCA212 38.2-41.3 123.8 174.5 38.0 143.0 74.6 2 x 11 365TCA213 41.4-44.5 128.6 181.0 38.0 149.0 77.8 2 x 11 370TCA214 44.6-47.6 139.7 187.5 38.0 155.5 81.0 2 x 11 392TCA215 47.7-50.8 142.9 193.5 38.0 162.0 84.2 2 x 11 344

Cableeloh gnixiF)mm( snoisnemiD.aid

thgieWecnaraelcegnartraPNo. A H W D P F Dia. g

Two hinges, two bolt fixing.

TCA300 50.9-54.0 156.0 200.0 52.0 168.0 2 x 13 680TCA301 54.1-57.2 160.3 200.0 52.0 168.5 2 x 13 700TCA302 57.3-60.3 166.7 208.0 52.0 176.0 2 x 13 725TCA303 60.4-63.5 172.0 208.0 52.0 176.0 2 x 13 740TCA304 63.6-66.5 177.0 213.0 53.0 180.0 2 x 13 790

Cabledia. Dimensions (mm) Fixing hole

thgieWecnaraelcegnartraPNo. A H W D P Dia. g

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Ducab Aluminium Trefoil CleatsDucab 500 Series for Cables 24.0 - 60.3mm dia

Two hinges, centre hole fixing.

W

H

G

A

D = Cleat Depth

TCA501 24.0-25.4 87.3 61.9 45.0 20.6 1 x 9 232

TCA502 25.5-27.0 92.0 63.5 45.0 20.6 1 x 9 251

TCA503 27.1-28.6 96.8 63.5 45.0 20.6 1 x 9 245

TCA504 28.7-30.0 100.0 73.0 45.0 22.2 1 x 11 291

TCA505 30.1-31.7 104.7 73.0 45.0 22.2 1 x 11 284

TCA506 31.8-33.3 111.1 76.2 45.0 22.2 1 x 11 328

TCA507 33.4-34.9 114.3 79.4 45.0 22.2 1 x 11 352

TCA508 35.0-36.5 117.5 82.5 45.0 22.2 1 x 11 338

TCA509 36.6-38.1 120.6 85.7 45.0 28.5 1 x 11 356

TCA510 38.2-39.7 123.8 88.9 45.0 28.5 1 x 11 356

TCA511 39.8-41.3 127.0 92.0 45.0 28.5 1 x 11 370

TCA512 41.4-42.9 130.2 95.2 45.0 28.5 1 x 11 364

TCA513 43.0-44.5 131.8 98.4 45.0 28.5 1 x 11 380

TCA514 44.6-46.0 136.5 104.8 45.0 28.5 1 x 11 440

TCA515 46.1-47.6 139.7 107.9 45.0 28.5 1 x 13 460

TCA516 47.7-49.2 148.4 109.5 45.0 28.5 1 x 13 480

TCA517 49.3-50.8 150.8 109.5 45.0 28.5 1 x 13 460

TCA518 50.9-52.4 152.4 112.7 45.0 28.5 1 x 13 460

TCA519 52.5-54.0 154.0 114.3 45.0 28.5 1 x 13 500

TCA520 54.1-55.6 155.5 117.5 45.0 28.5 1 x 13 480

TCA521 55.7-57.2 157.0 120.6 45.0 28.5 1 x 13 460

TCA522 57.3-58.7 160.3 123.8 45.0 28.5 1 x 13 520

TCA523 58.8-60.3 163.5 127.0 45.0 28.5 1 x 13 560

Cabledia. Dimensions (mm) Fixing hole

thgieWecnaraelcegnartraPNo. A H W D G Dia. g

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Ducab ‘Vulcan’ Range-taking Cable Cleats

Selection table for Trefoil & Single Application

Vulcan cable cleats are available for trefoil, single, quad and bundled cable applications where moderate levels of short circuit withstand are required. The unique compact design allows easy installation where space is limited. Manufactured in type 316 stainless steel they offer ultimate protection against the harshest environmental conditions. To protect and cushion the cables during short circuit conditions, the cleat comes with an integral LSF Zero Halogen Polymeric liner and base pad. Recommended fixing methods include using either one or two 10mm bolts (available as extras). A Retention Strap (see page 12 for details) can be fitted between wider spaced cleats for a more economical installation.Vulcan cable cleats are supplied with an A4 clamping bolt and an A2 Nyloc nut. For offshore use we recommend the use of an A4 Nyloc nut, which should be specified at the time of ordering.

PW

H

Cleat Depth = 54mm

D1 D1D2

VRT-01 23 28 33 50 67 93 25 10.2 10.2 290

VRT-02 27 32 43 58 73 101 25 10.2 10.2 290

VRT-03 30 36 49 64 78 107 25 10.2 10.2 300

VRT-04 33 38 55 70 84 113 25 10.2 10.2 300

VRT-05 36 42 58 75 95 118 50 10.2 10.2 390

VRT-06 40 46 63 84 100 125 50 10.2 10.2 390

VRT-07 44 50 73 90 108 135 50 10.2 10.2 400

VRT-08 48 55 83 100 118 144 50 10.2 10.2 410

VRT-09 51 58 88 104 122 149 50 10.2 10.2 420

VRT-10 55 62 88 110 136 154 75 10.2 10.2 540

VRT-11 59 66 90 115 140 163 75 10.2 10.2 550

VRT-12 63 70 100 125 148 171 75 10.2 10.2 560

VRT-13 67 74 107 132 156 178 75 10.2 10.2 570

VRT-14 71 78 120 145 164 187 75 10.2 10.2 580

VRT-15 74 82 125 150 172 193 75 10.2 10.2 590

VRT-16 77 85 132 153 178 199 75 10.2 10.2 600

Tr snoisnemiDegnaR elbaC elgniSegnaR elbaC liofePart No. Min Dia. Max Dia. Min Dia. Max Dia. W(max) H(max) P D1 D2 Weight

mm mm mm mm mm mm mm mm mm g

Selection table for Quad Cable Application

VRQ-01 23 25 68 105 25 10.2 10.2 300

VRQ-02 26 27 69 105 25 10.2 10.2 260

VRQ-03 28 32 75 110 25 10.2 10.2 300

VRQ-04 33 42 98 140 25 10.2 10.2 370

VRQ-05 43 47 111 142 50 10.2 10.2 420

VRQ-06 48 50 113 146 50 10.2 10.2 360

VRQ-07 51 57 123 164 50 10.2 10.2 380

VRQ-08 58 63 163 174 50 10.2 10.2 520

VRQ-09 64 70 172 183 50 10.2 10.2 550

snoisnemiDegnaR elbaC dauQPart No. Min Dia. Max Dia. W(max) H(max) P D1 D2 Weight

mm mm mm mm mm mm mm g

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Ducab ‘Emperor’ Cable Cleats

Selection table for Trefoil Cable Application

Emperor cable cleats are available for trefoil and single cable applications where the highest levels of short circuit withstand are required.The unique patented design allows rapid installation. Manufactured in type 316 stainless steel the Emperor cleats offer ultimate protection against the harshest environmental conditions. To protect and cushion the cables during short circuit conditions, the cleat is supplied with an integral LSF Zero Halogen Polymeric liner and base pad. Recommended fixing methods include using either two 10mm bolts or a single 12mm bolt (available as extras).A Retention Strap can be fitted between wider spaced cleats for a more economical installation.

Cleat Depth 54mm

W

P

H

D1 D1D2

Single

Cleat Depth 54mm

D1 D1D2

W

P

H

Trefoil

ER23-28 23 28

ER27-32 27 32

ER30-35 30 35

ER33-38 33 38

ER36-42 36 42

ER40-46 40 46

ER44-50 44 50

ER48-55 48 55

ER51-58 51 58

ER55-62 55 62

ER59-66 59 66

ER63-70 63 70

ER67-74 67 74

ER71-78 71 78

ER74-82 74 82

ER77-85 77 85

ER82-88 82 88

ER88-96 88 96

ER96-103 96 103

ER103-111 103 111

ER111-119 111 119

ER119-128 119 128

96 83 25 10.2 12.2 425

97 88 25 10.2 12.2 440

99 91 25 10.2 12.2 445

103 95 25 10.2 12.2 460

124 100 50 10.2 12.2 600

125 106 50 10.2 12.2 605

130 117 50 10.2 12.2 630

132 121 50 10.2 12.2 640

136 128 50 10.2 12.2 650

160 135 75 10.2 12.2 810

163 143 75 10.2 12.2 825

166 151 75 10.2 12.2 850

169 158 75 10.2 12.2 850

172 165 75 10.2 12.2 890

177 171 75 10.2 12.2 890

183 177 75 10.2 12.2 905

191 187 75 10.2 12.2 805

207 203 75 10.2 12.2 850

221 218 75 10.2 12.2 940

237 235 75 10.2 12.2 950

253 250 75 10.2 12.2 1010

265 275 75 10.2 12.2 1220

Cable Range Part No. Min Dia. Max Dia.

mm mm

DimensionsW H P D1 D2 Weight

mm mm mm mm mm g

Specials above 72mm available on request

ES34 ES35 ES36 ES37

ES36 ES39 ES40 ES41

ES42 ES43 ES44

ES45 ES46 ES47 ES48

ES49 ES50 ES51

ES52 ES53 ES54 ES55

ES56 ES57 ES58

ES59 ES60 ES61 ES62

ES63 ES64 ES65

ES66 ES67 ES68 ES69

ES70 ES71 ES72

87 84 25 10.2 12.2 400

91 89 25 10.2 12.2 400

92 90 25 10.2 12.2 400

96 93 25 10.2 12.2 420

97 94 25 10.2 12.2 420

99 98 25 10.2 12.2 430

100 99 25 10.2 12.2 420

103 102 25 10.2 12.2 450

104 103 25 10.2 12.2 430

109 101 25 10.2 12.2 460

110 102 25 10.2 12.2 440

Part No.ES - Cable Dia in mm

DimensionsW H P D1 D2 Weight

mm mm mm mm mm g

Selection table for Single Cable Application

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Ducab ‘Vari-cleat’ Cable Cleats

Selection Table for Single & Trefoil Applications

Vari-cleat cable cleats are available for trefoil single and bundled cable applications where moderate levels of short circuit withstand are required. The unique patented compact design allows the separate over-strap to be installed after the cables have been positioned. The base is cast in aluminium (optional polyester or Kelvar coatings are available on request). The over-strap is manufactured from type 316 stainless steel (a silicone LSF liner is available on request). Recommended fixing methods include using either 8mm, 10mm or 12mm bolts (available as extras). A Retention Strap (see page 12 for details) can be fitted between wider spaced cleats for a more economical installation.Note: Ducab recomend LSF liners to be fitted with Ducab Smokemaster cables.

VC-AN1- 21-24 36-43 19-22 31-38 2 x M8

VC-AN2- 22-26 41-48 21-24 36-43 2 x M8

VC-AN3- 24-28 44-51 23-26 39-46 2 x M8

VC-AN4- 26-30 49-54 25-29 44-51 2 x M8

VC-BN1- 29-33 51-59 27-31 46-54 2 x M8

VC-BN2- 30-35 55-63 29-33 50-58 2 x M8

VC-BN3- 32-37 60-68 30-36 55-63 2 x M8

VC-BN4- 34-38 64-70 33-38 59-68 2 x M8

VC-CN1- 37-42 68-76 35-40 63-71 2 x M8

VC-CN2- 39-44 72-81 37-42 67-76 2 x M8

VC-CN3- 42-47 76-85 39-45 71-80 2 x M8

VC-CN4- 44-48 81-87 44-48 76-86 2 x M8

VC-DN1- 47-53 86-96 47-51 81-91 2 x M8 + 1 x M10

VC-DN2- 50-56 91-100 49-54 86-95 2 x M8 + 1 x M10

VC-DN3- 54-59 96-105 52-57 91-100 2 x M8 + 1 x M10

VC-DN4- 56-60 101-106 55-60 96-106 2 x M8 + 1 x M10

VC-EN1- 59-63.5 105-112 58-62 100-107 2 x M8 + 1 x M10

VC-EN2- 62-67 111-118 61-66 106-113 2 x M8 + 1 x M10

VC-EN3- 65-70 118-125 64-69 113-120 2 x M8 + 1 x M10

VC-EN4- 68-74 125-132 67-73 120-127 2 x M8 + 1 x M10

VC-FN1- 71-76 125-140 69-74 120-135 3 x M12

VC-FN2- 74-80 132-145 72-78 128-140 3 x M12

VC-FN3- 78-84 139-152 76-82 134-147 3 x M12

VC-FN4- 82-88 148-160 80-86 143-155 3 x M12

VC-GN1- 84-91 145-160 82-89 140-155 3 x M12

VC-GN2- 88-95 155-170 86-93 150-165 3 x M12

VC-GN3- 92-99 165-180 90-97 160-175 3 x M12

VC-GN4- 96-103 175-190 94-101 170-185 3 x M12

VC-HN1- 98-106 170-190 96-104 165-185 3 x M12

VC-HN2- 102-110 180-200 100-108 175-195 3 x M12

VC-HN3- 106-114 190-205 104-112 185-200 3 x M12

VC-HN4- 110-118 200-215 108-116 195-210 3 x M12

Suffix Cable Range Cable Range Fixing

Part No. See Below no liner with liner Holes

1,2+3 Trefoil Dia. Single Dia. Trefoil Dia. Single Dia.

mm mm mm mm

Suffix 1 Suffix 2 Suffix 3A No liner N Natural 0 Standard HolesB Linered P Polyester - BlackC Heavy Duty No liner K KelvarD Heavy Duty Linered C Kelvar & Flange Nut www.ducab.com

Ducab Vari-cleat Cable CleatsCleat Dimensions in mm

Dimensional information

H

W

ZP

V

Base SizesAN, BN & CN

W

H

PZ

V

Base SizesDN, EN, FN GN & HN

Base SizesDN, EN, FN GN & HN

VC-AN1- 25 80 82 78 82 25 37 74 373

VC-AN2- 25 84 82 80 82 25 37 74 373

VC-AN3- 25 88 83 84 82 25 37 74 373

VC-AN4- 25 92 86 87 82 25 37 74 373

VC-BN1- 22 94 97 89 97 25 38 74 430

VC-BN2- 22 97 97 93 97 25 38 74 430

VC-BN3- 22 101 100 98 97 25 38 74 430

VC-BN4- 22 105 104 102 97 25 38 74 430

VC-CN1- 19 105 117 101 117 25 49 76 490

VC-CN2- 19 109 117 105 117 25 49 76 490

VC-CN3- 19 115 118 111 117 25 49 76 490

VC-CN4- 19 121 124 117 117 50 49 76 490

VC-DN1- 19 126 138 121 138 50 74 78 610

VC-DN2- 19 132 141 126 138 50 74 78 610

VC-DN3- 19 138 147 131 138 50 74 78 610

VC-DN4- 19 144 153 135 138 75 74 78 610

VC-EN1- 16 147 163 139 163 75 86 80 730

VC-EN2- 16 154 167 145 163 75 86 80 730

VC-EN3- 16 160 174 152 163 75 86 80 730

VC-EN4- 16 167 181 159 164 75 86 80 730

VC-FN1- 14 170 187 169 193 90 98 82 880

VC-FN2- 14 177 194 173 189 90 98 82 880

VC-FN3- 14 185 201 181 193 90 98 82 880

VC-FN4- 14 193 210 187 195 90 98 82 880

VC-GN1- 14 197 217 186 215 114 110 82 970

VC-GN2- 14 205 225 196 215 114 110 82 970

VC-GN3- 14 213 233 206 217 114 110 82 970

VC-GN4- 14 221 240 214 219 114 110 82 970

VC-HN1- 17.5 229 247 218 240 136 123 84 1170

VC-HN2- 17.5 237 255 229 243 136 123 84 1170

VC-HN3- 17.5 245 263 234 245 136 123 84 1170

VC-HN4- 17.5 252 271 244 245 136 123 84 1170

thgieW esaBtaelCgnixiF esaBPart Thickness Trefoil Single Mounting Width gNo. V H W H W P Z

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Ducab Retention StrapsRetention Straps are designed for use with any of the Ducab cleat ranges of trefoil cleats. When Retention Straps are adopted, cleats can be spaced more widely than normal. The less expensive Retention Strap can be fitted at mid-intervals between cleats to restrain cables in the event of a short-circuit. No facility is provided for fixing to ladder rungs. To protect and cushion cables during short-circuit conditions, the Retention Strap is fitted with an integral LSF Zero Halogen Polymeric liner. Manufactured to order for specific cable diameter ranges, retention straps can provide a more economical solution in the case of major projects.Note: LSF liners are recommended for use with Smokemaster cables.

Ducab ‘Triplex’ Cable SurroundManufactured from LSF Zero Halogen Polymeric material. The Triplex Cable Surround product can be used incorporated within a single cable cleat to secure three single core cables which are spirally twisted together (triplex cable). The surround overcomes the twist in the cable to allow cleating at any point along the length.

Ducab ‘Matrix’ Cable CleatThe Matrix cable cleat provides a space saving solution to the problems of cleating multiple cable runs to cable ladder or steel frameworks. The cleat is made to order as a special to suit particular applications and any number of rows and columns can be accommodated.The steel frameworks can be supplied in hot dipped galvanised steel, Type 316 stainless steel or duplex steel UNSS 32760.The plastic cable support pads are produced in LSF Zero Halogen Polymeric material.

Please contact Ducab for further information.

Triplex Cable RangePart No. Min Dia. Max Dia. Width Weight

mm mm g

SFT31 28 34 62 87.0

SFT36 33 39 62 113.4

SFT43 39 47 62 140.0

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One & Two Bolt Cable ClampsAvailable in Black Polypropylene (B) or Black Flame Retardant Zero Halogen Phosphorus Free Nylon (LSF)

Framing Channel Washers may be used when attaching 2H Cable Clamps to framing channel.

One Bolt Cable Clamp

W D

H

E

1H-10 B or LSF 10-13 34.5 18.0 44.0 11.1 10 100 14 20

1H-11 B or LSF 13-16 37.8 21.6 44.0 11.1 10 100 18 25

1H-12 B or LSF 16-19 41.5 25.0 44.0 11.1 10 100 22 30

1H-13 B or LSF 19-23 44.7 28.4 44.0 11.1 10 100 25 34

1H-14 B or LSF 23-27 49.5 33.0 44.0 11.1 10 100 30 41

1H-15 B or LSF 27-32 54.0 38.0 44.0 11.1 10 100 37 48

1H-16 B or LSF 32-38 59.5 44.0 44.0 11.1 10 100 45 61

1H-17 B or LSF 38-46 66.5 50.0 44.0 11.1 10 50 52 70

1H-18 B or LSF 46-51 78.0 60.0 44.0 11.1 10 50 66 86

Cable Dia. Dimensions Fixing Hole

Part No. Material Range W H D E clearance Pack Weight g

Suffix mm mm mm mm mm mm Qty B LSF

Two Bolt Cable Clamp

W

H

P

D

Cable Dia. Dimensions Fixing

Part No. Material Range W H D P Hole Pack Weight g

Suffix mm mm mm mm mm mm Qty B LSF

2H-07 B or LSF 38-46 80.0 60.0 40.0 60.0-64.0 10 25 57 74

2H-08 B or LSF 46-51 100.0 66.0 60.0 76.0-83.0 10 25 128 160

2H-09 B or LSF 51-57 100.0 70.0 60.0 76.0-83.0 10 25 136 181

2H-10 B or LSF 57-64 100.0 75.0 60.0 76.0-83.0 10 25 139 188

2H-11 B or LSF 64-70 134.0 85.0 62.5 108.5-115.0 10 15 237 320

2H-1200 B or LSF 70-76 135.0 92.0 63.0 108.5-115.0 10 15 244 329

2H-1201 B or LSF 76-83 146.0 100.0 63.0 109.0-116.0 10 10 283 382

2H-1202 B or LSF 83-90 146.0 103.0 63.5 109.0-116.0 10 10 272 355

2H-131 B or LSF 90-97 165.0 138.0 80.0 128.0-134.0 12 5 450 593

2H-132 B or LSF 97-105 165.0 143.0 80.0 128.0-134.0 12 5 408 527

2H-141 B or LSF 105-112 170.0 148.0 90.0 136.0-141.0 12 5 486 660

2H-142 B or LSF 112-120 170.0 156.0 90.0 136.0-141.0 12 5 462 600

2H-151 B or LSF 120-128 190.0 165.0 100.0 155.0-160.0 12 5 tba tba

2H-152 B or LSF 128-135 190.0 174.0 100.0 155.0-160.0 12 5 710 934

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Ducab ‘Atlas’ Range - Taking Cable Cleats

Selection table for Trefoil Cable Applications

Atlas cable cleats are available for trefoil and single cable applications where high levels of short circuit withstand are required. As well as providing the cables with significant mechanical support, the unique patented design provides a choice of one bolt, two bolt or framing channel fixing options. Manufactured in galvanised steel all cleats are supplied with a stainless steel top bolt to eliminate eddy currents. To protect and cushion the cables during short circuit conditions, the cleat comes with integral LSF Zero Halogen Polymeric pads. For Intermediate Strap type AS please contact Ducab.Note: LSF pads are also recommended for use with Smokemaster cables.

ON FRAMING CHANNEL

C = DepthD = Fixing Hole

H

W

SINGLE BOLT

W

H

TWO BOLT

P

H

W

AR2-A31- 24-26 170 121 54 150 10.2 144 130 54 10.2 144 125 54 10.2 930

AR2-A32- 26-30 170 122 54 150 10.2 144 130 54 10.2 144 125 54 10.2 930

AR2-A33- 30-35 170 133 54 150 10.2 157 141 54 10.2 157 136 54 10.2 970

AR2-A34- 35-40 170 134 54 150 10.2 158 142 54 10.2 158 137 54 10.2 930

AR3-A35- 40-45 198 158 54 175 10.2 185 165 54 10.2 185 160 54 10.2 1200

AR3-A36- 45-50 198 160 54 175 10.2 187 167 54 10.2 187 162 54 10.2 1200

AR4-A37- 50-55 214 174 54 200 10.2 204 182 54 12.2 204 177 54 12.2 1300

AR4-A38- 55-60 214 179 54 200 10.2 210 187 54 12.2 210 182 54 12.2 1300

AR4-A39- 60-66 214 185 54 200 10.2 217 193 54 12.2 217 188 54 12.2 1300

AR5-A61- 66-71 250 225 54 225 10.2 254 225 54 12.2 254 220 54 12.2 1800

AR5-A62- 71-76 250 226 54 225 10.2 255 226 54 12.2 255 221 54 12.2 1800

AR5-A63- 76-82 250 230 54 225 10.2 260 230 54 12.2 260 225 54 12.2 1800

0012A/NA/N2.015224505258229-28-46A-8RA

0091A/NA/N2.0152245052582201-29-56A-8RA

snoisnemiDelbaClennahC gnimarF t CleatloB elgniSt CleatloB owT

lennahC gnimarF t CleatloB elgniSt CleatloB owT

.aiDtraPNo. Range W H C P D W H C D W H C D Weight

mm mm mm mm mm mm mm mm mm mm mm mm mm mm g

To order please add fixing suffix: Two Bolt - TB Single Bolt - SB Framing Channel - FC

Selection table for Single Cable Applications

AR2-A11- 38-41 170 128 54 150 10.2 144 136 54 10.2 144 131 54 10.2 950

AR2-A12- 41-47 170 129 54 150 10.2 144 136 54 10.2 144 131 54 10.2 930

AR2-A13- 47-55 170 140 54 150 10.2 157 147 54 10.2 157 142 54 10.2 940

AR2-A14- 55-63 170 141 54 150 10.2 158 148 54 10.2 158 143 54 10.2 930

AR3-A15- 63-70 198 164 54 175 10.2 185 172 54 10.2 185 167 54 10.2 1200

AR3-A16- 70-79 198 166 54 175 10.2 187 173 54 10.2 187 168 54 10.2 1200

AR4-A17- 79-87 214 180 54 200 10.2 204 188 54 12.2 204 183 54 12.2 1300

AR4-A18- 87-95 214 186 54 200 10.2 210 193 54 12.2 210 188 54 12.2 1300

AR4-A19- 95-104 214 192 54 200 10.2 217 199 54 12.2 217 197 54 12.2 1300

AR5-A51- 104-112 250 231 54 225 10.2 254 231 54 12.2 254 226 54 12.2 1700

AR5-A52- 112-120 250 232 54 225 10.2 255 232 54 12.2 255 227 54 12.2 1700

AR5-A53- 120-130 250 237 54 225 10.2 260 237 54 12.2 260 232 54 12.2 1700

snoisnemiDelbaCPart Dia.No. Range W H C P D W H C D W H C D Weight

mm mm mm mm mm mm mm mm mm mm mm mm mm mm g

To order please add fixing suffix: Two Bolt - TB Single Bolt - SB Framing Channel - FC

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Ducab ‘Heavy Duty’ Single Bolt Fixing Cable Clamp The two bolt cable clamp assembly provides a means of securing cables with outside diameters of between 46mm to 90mm using a single bolt fixing support bracket and a two Bolt cable clamp. The assembly is supplied complete with a support bracket frame in zinc plated mild steel, an M12 fixing bolt, nut and washer and a two Bolt cable clamp (in Black PP or LSF Nylon) as per required cable diameter range.

Ducab ‘Elite’ Range - Taking Cable CleatPractical and easy to install. Screw fix to wall, skirting or tray. Large range-take with only four sizes of cleat to cover cables from 9.5mm to 52.0mm. Fully releasable strap, allowing ease of re-installation. Available in Black Polypropylene (B), White Polypropylene (W) or Black Nylon (LSF)

W D

H

E

2HAS-08 B or LSF Z 46-51 100.0 107.0 60.0 38.0 420 450

2HAS-09 B or LSF Z 51-57 100.0 107.0 60.0 38.0 430 470

2HAS-10 B or LSF Z 57-64 100.0 107.0 60.0 38.0 440 480

2HAS-11 B or LSF Z 64-70 134.0 117.0 62.5 38.0 570 650

2HAS-1200 B or LSF Z 70-76 135.0 127.0 63.0 38.0 570 660

2HAS-1201 B or LSF Z 76-83 146.0 137.0 63.0 38.0 610 710

2HAS-1202 B or LSF Z 83-90 146.0 137.0 63.5 38.0 600 690

Part Material Support Bracket Cable Dia. W H D E Weight g

No. Suffix Material Range mm mm mm mm mm B LSF

D

W

H

15-1 B,W or LSF 9.5 16.0 37.0 25.0 27.0 6.0 100 6.0 8.0

15-2 B,W or LSF 15.0 25.0 37.0 32.0 36.0 6.0 50 8.0 10.9

15-3 B,W or LSF 23.0 37.0 48.0 36.0 48.0 6.0 50 15.0 18.1

15-4 B,W or LSF 34.0 52.0 65.0 40.0 63.0 6.0 25 20.0 25.5

snoisnemiDegnaR elbaC traP

No. Material Min dia. Max dia. H D W(max) Fixing Hole Pack Weight g

Suffix mm mm mm mm mm mm Qty B/W LSF

Ducab One & Two Bolt Cable Clamps - AluminiumCast aluminium alloy cable cleats are designed for higher specification projects which call for an all metal product, installed in operating temperature of -60degC to +100degCAvailable as standard in plain LM6 aluminium to BS 1490 for dry industrial use or outdoor unpolluted areas, the product can be epoxy coated for use in harsh environments, such as salt laden conditions.

Specials:For cable diameters above 114mm please contact Ducab.

One Hole Cable Clamp

Two Hole Cable Clamp

W

H

D

P

W

H

D

metIsnoisnemiDegnaR elbaCPart No. Min Dia. Max Dia. W H D Fixing Hole Pack Weight

mm mm mm mm mm mm Qty g1G-11N 13 16 44 34 43 M10 50 80

1G-12N 16 19 48 36 43 M10 50 91

1G-13N 19 22 50 38 43 M10 50 98

1G-14N 22 26 53 40 43 M10 50 100

1G-15N 26 33 59 44 43 M10 25 120

1G-16N 33 39 65 50 43 M10 25 132

1G-17N 39 45 71 56 43 M10 25 152

1G-18N 45 51 78 63 43 M10 25 168

1G-19N 51 58 84 73 43 M10 10 202

1G-20N 58 65 91 80 43 M10 10 189

1G-21N 65 71 97 89 43 M10 10 253

metIsnoisnemiDegnaR elbaCPart No. Min Dia. Max Dia. W H D P Fixing Hole Pack Weight

mm mm mm mm mm mm mm Qty g

2G-09N 51 57 96 68 49 76 M10 25 208

2G-10N 57 64 96 75 49 76 M10 25 220

2G-11N 64 70 134 84 64 114 M10 10 376

2G-1200N 70 76 134 90 64 114 M10 10 392

2G-1201N 76 83 142 96 64 114 M12 10 451

2G-1202N 83 89 142 102 64 114 M12 5 550

2G-131N 89 95 154 114 76 126 M12 5 650

2G-132N 95 101 154 120 76 126 M12 5 750

2G-141N 101 108 169 134 76 140 M12 5 1100

2G-142N 108 114 169 140 76 140 M12 5 1450

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Ducab Framing Channel AccessoriesFraming Channel End CapsManufactured in Black or White Polypropylene (PP), Black or White LDPE (PE).The range of end caps accommodate the different dimensional specifications of framing channel the ‘EC’ type end cap is a spring fit whilst the ‘Gripper’ type end cap is provided with fins which bend and deform into the channel.

Ducab Butterfly Clip

91-ECLB ‘EC’ type channel end cap 41 x 41 PP Black 500 7.3

91-ECLW ‘EC’ type channel end cap 41 x 41 PP White 500 7.3

91-ECSB ‘EC’ type channel end cap 41 x 21 PP Black 500 3.2

91-ECSW ‘EC’ type channel end cap 41 x 21 PP White 500 3.2

91-JGLB ‘Gripper’ type channel end cap 41 x 41 PE Black 500 9.4

91-JGLW ‘Gripper’’ type channel end cap 41 x 41 PE White 500 9.4

91-JGSB ‘Gripper’’ type channel end cap 41 x 21 PE Black 500 4.4

91-JGSW ‘Gripper’’ type channel end cap 41 x 21 PE White 500 4.4

Part Description Size Material Colour Pack WeightgytQxiffuSmm.oN

Manufactured in Black Nylon 66 (NY) the butterfly clip fits into framing channel (41mm wide x any depth) and provides a support for cable ties (up to 10mm in width) to strap cables and cable bundles run at right angles to the channel. The butterfly clip is supplied without a cable tie, but one can be provided on request (see cable ties).

Ducab Thermal SpacerManufactured in Black Polypropylene (PP) the thermal spacer ensures separation of the cable on cable ladder or tray and is available in two heights, 75mm and 50mm.The spacer is provided with a range of fitting options for conventional framing channel, ladder rungs with reduced return flanges and also for fitting to cable tray using a plain hole. A slotted hole is also provided for running heat detection cable.

91-BC NY 100 3.8

Part Material Pack WeightNo. Suffix Qty g

91-TSL1 75mm PP 100 19.5

91-TS7.5 50mm PP 100 14.7

Part Height above Material Pack WeightNo. ladder rung Qty g

Ducab Cable FixingsSingle Way Fixing Cable CleatRobust single fixing cleat for securing armoured power cables. Size range 9mm to 35mm in diameter. Available in Black Acetal (A), Black Polypropylene (B) & Grey Flame Retardant Polypropylene (FR)

Single Way Heavy Duty Radiused Pole CleatHeavy duty cleats (to fit single, 2 & 3 way cables) designed to run power cables down wooden electricity supply poles. The curvature of the cleats mounting surface is appropriate for 200mm diameter poles.

2 Way Single Fixing Cable CleatTwo way version of the single fixing cable cleat for installation to flat surfaces. Size range 9.4mm to 14.2mm in diameter.

Two Way Heavy Duty Radiused Pole Cleat

10-034 B or FR 9.0 3 500 0.8

10-042 B or FR 10.6 4 500 1.9

10-046 B or FR 11.7 4 500 2.8

10-053 B or FR 13.5 4 500 2.8

10-056 B or FR 14.2 4 500 3.1

10-061 B or FR 15.5 4 200 3.1

10-065 B or FR 16.5 4 200 4.8

10-072 B or FR 18.2 4 500 4.2

10-083 B or FR 21.1 6 200 7.7

10-098 B or FR 24.8 4 x 6 200 6.4

10-106 B or FR 27.0 6 200 7.5

10-120 A 31.0 6 100 15.8

10-138 A 35.0 6 100 23.0

Part Material Cable Dia. Fixing Hole Pack Weight No. Suffix mm mm Qty g

35-04 B 27.6 8 100 13.0

35-06 B 31.2 8 100 12.0

35-065 B 33.5 8 100 18.5

35-07 B 36.0 8 100 14.0

35-08 B 37.8 8 100 16.0

35-10 B 41.5 8 100 26.0

35-12 B 44.6 8 100 25.0

35-22 B 49.2 8 100 23.0

35-26 B 53.5 8 50 25.0

35-30 B 56.6 8 50 27.0

35-34 B 61.6 11 50 53.0

35-42 B 72.5 11 25 84.0

Part Material Cable Dia. Fixing Hole Pack WeightNo. Suffix mm mm Qty g

2W37 B 9.4 4 500 2.2

2W42 B or FR 10.6 4 200 3.3

2W46 B or FR 11.7 4 500 3.6

2W53 B or FR 13.5 4 500 4.0

2W56 B or FR 14.2 4 200 5.0


2WP04 B 11.7 4 200 6.1

2WP06 B 13.2 4 200 5.4

2WP10 B 16.5 4 200 6.5

2WP15 B 19.1 8 200 7.3


3 & 4 Way Double Fixing Cable CleatThree way version of a double fixing cable cleat for installation to flat surfaces. Size range 11.7mm to 14.2mm.

Three Way Heavy Duty Radiused Pole Cleat

3WP04 B 11.7 6.35 200 8.0

3WP06 B 13.2 6.35 200 8.2

3WP10 B 16.5 6.35 200 9.8

3WP15 B 19.2 6.35 200 12.5

3WP20 B 21.7 6.35 200 13.7

3WP2 B 15.0 6.35 200 10.7

3WN05 B 24.0 6.35 200 11.9


3W46 B or FR 11.7 4 200 8.7

3W56 B or FR 14.2 4 200 9.3

4W10 B 4 x 15 4 100 9.5

Part Material Cable Dia.Fixing Hole Pack WeightNo. Suffix mm mm Qty g

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Single Way Snap on Saddle ClipSingle way two bolt fixing snap on saddle clip for securing armoured power cables, telecommunications cables, steel, copper and uPVC tube and plastic waste and vent pipe. The shoulders of the saddle clip hold the cable or pipe away from the mounting surface. Size range 7.5mm to 90mm in diameter.

Ducab ‘2 Way’ Cleat and SpacerRange-taking two way stacking cleat for securing armoured power cables on poles and flat surfaces. Size range 6.35 to 19.1mm in diameter.

Ducab Cable Tie BaseThe cable tie base accommodates cable tie widths up to 10mm. This product is supplied without a cable tie, but one can be provided on request.

Ducab ‘Universal’ CleatDesigned to fit a special framework (not shown, but can be supplied on request). The framework enables multiple cables (e.g. 4 x 3, 5 x 3 ) to be cleated with the 30U-1 cleat ensuring separation between each cable. The whole assembly can be secured to supporting steelwork.

++ This item is supplied with a base plate*Spacer suitable for use with all saddle clips (except part no 90-24). Provides additional separation of the cable or pipe from the mounting surface of approximately 12.5mm.

ABC Wall CleatThe ABC wall cleat (tested to ESI standards 43-14) provides a simple solution to the problem of fixing vertical and horizontal aerial bundled cable to walls and other surfaces.

90-M095 B or FR 7.5 3.75 500 1.8

90-M120 B or FR 12.0 3.75 500 2.4

90-01 B or FR 12.7 3.75 500 2.2

90-02 B or FR 15.0 3.75 500 2.4

90-03 B or FR 17.5 4.0 500 3.3

90-075 B or FR 19.0 4.0 500 3.6

90-04 B or FR 23.0 4.0 500 3.2

90-04.1 B or FR 24.2 4.0 500 3.1

90-05 B or FR 25.4 4.0 500 4.3

90-06 B or FR 27.5 5.0 500 5.3

90-07 B or FR 31.7 5.0 200 6.8

90-08 B or FR 34.0 5.0 200 6.7

90-09 B or FR 38.1 5.0 100 6.8

90-10 B or FR 42.0 5.0 200 8.7

90-11 B or FR 42.6 5.0 200 9.5

90-12 B or FR 44.4 5.0 100 7.4

90-13 B or FR 48.7 5.0 200 10.4

90-14 B or FR 53.9 5.0 100 14.4

90-143 B or FR 55.0 6.0 100 tba

90-15 B or FR 60.5 6.0 100 25.8

90-19 B or FR 75.0 7.5 50 40.8

90-24++ B 88.9 10.0 25 70.7

90-S B Saddle Clip Spacer* 1.2


S = Spacer

E272 B or FR 11.1-19.1 10.0 200 pairs 22.7

E272S B or FR 11.1-19.1 10.0 200 15.1

E273 B or FR 6.35-12.0 6.63 400 pairs 11.4

E273S B or FR 6.35-12.0 6.63 200 7.2

Part Material Cable Dia. Fixing Hole Pack Weight No. Suffix mm mm Qty g

H

D A

115-010 B 10 47 31 6 100 12

115-050 B 50 59 37 6 100 27

115-100 B 100 72 43 6 25 54

115-125 B 125 80 48 6 25 74

Part Material A H D Fixing Pack WeightNo. Suffix mm mm mm Hole Qty g

115-001 NY 6 100 2.5

Part Material Fixing Hole Pack WeightNo. Suffix mm Qty g

30U-1 B 23.8-38.1 50 pairs 89

Part Material Cable Dia. Pack WeightNo. Suffix mm Qty g

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Ducab Earthing Strip Clips

Metric Sizes

Ducab Cable Conduit Clip

Plastic Self-locking cleat for PVC coated, bare copper or aluminium earthing strip. Available in Black Polypropylene (B) or Grey Flame Retardant Polypropylene (FR).(See also Ducab earthing and lightning protection products).

Manufactured in Black or White Nylon this surface mounted Conduit Clip complete with integral hinged overstrap is suitable for 20mm and 25mm Conduit.

Part Material Strip Size Hold Off Length Fixing Hole Pack Weight No. Suffix mm mm mm (slotted)mm Qty g

70-04 B or FR 20 x 4 17 55 11 x 8 100 15

70-06 B or FR 20 x 6 16 55 11 x 8 100 16

70-07 B or FR 25 x 6 16 55 11 x 8 100 14

70-08 B or FR 50 x 4 18 87 11 x 8 100 28

70-09 B or FR 40 x 6 16 87 11 x 8 100 28

70-10 B or FR 50 x 6 15 87 11 x 8 100 26

70-11 B or FR 40 x 4 18 87 11 x 8 100 28

70-12 B or FR 50 x 10 11 87 11 x 8 100 24

70-14 B or FR 60 x 6 18 97 11 x 8 100 31

70-16 B or FR 80 x 6 19 118 11 x 8 50 15

Imperial SizesPart Material Strip Size Hold Off Length Fixing Hole Pack WeightNo. Suffix mm mm mm (slotted)mm Qty g

60-04 B or FR 1” x 1/8” 5/16” 2” 7/16” x 5/16” 100 12

60-05 B or FR 1 1/4” x 1/8” 3/8” 2 5/8” 7/16” x 5/16” 100 21

60-06 B or FR 1 1/4” x 3/16” 5/16” 2 5/8” 7/16” x 5/16” 100 20

60-08 B or FR 1 1/2 x 3/16” 5/16” 2 5/8” 7/16” x 5/16” 100 20

60-10 B or FR 1 1/2” x 1/8” 3/8” 2 5/8” 7/16” x 5/16” 100 20

60-15 B or FR 2” x 1/8” 1/4” 3 1/8” 7/16” x 5/16” 100 24

60-26 B or FR 1” x 1/8” 3/4” 2 1/8” 7/16” x 5/16” 100 16

60-27 B or FR 1” x 3/16” 5/8” 2 1/8 ” 7/16” x 5/16” 100 16

60-28 B or FR 1 1/2” x 3/16” 5/8” 2 7/8 ” 7/16” x 5/16” 100 25

60-32 B or FR 1 1/4” x 1/4” 5/8” 3” 7/16” x 5/16” 100 25

60-34 B or FR 1 1/2” x 1/8” 3/4” 3” 7/16” x 5/16” 100 tba

60-36 B or FR 1 1/2”x 1/4” 5/8” 3” 7/16” x 5/16” 100 24

60-37 B or FR 1 1/2” x 3/8” 3/8” 2 7/8 ” 7/16” x 5/16” 100 23

60-38 B or FR 1 3/4” x 1/8” 3/4” 3 3/8 ” 7/16” x 5/16” 100 tba

60-39 B or FR 1 3/4” x 1/4” 5/8” 3 3/8 ” 7/16” x 5/16” 100 27

60-40 B or FR 2” x 1/8” 3/4” 3 3/8 ” 7/16” x 5/16” 100 30

60-42 B or FR 2” x 1/4” 5/8” 3 3/8 ” 7/16” x 5/16” 100 25

60-44 B or FR 2” x 3/8” 3/8” 3 3/8 ” 7/16” x 5/16” 100 24

Part Material D H W Fixing Hole Stand Pack WeightNo Suffix mm mm mm mm off Qty g

CC20B B or W 20 35 35 4 5 100 tba

CC25B B or W 25 40 40 4 5 100 tba

W

HD

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Ducab Jointers’ Tools (See Also Ducab LV & MV Joints And Terminations)

Cable Core TwistersUsed to manipulate bare or insulated cable cores and to align the cores prior to jointing. Produced in Nylon (International Orange).

Cable Core WedgeUsed to prise apart and to separate the cores of cables Produced in Nylon (International Orange).

Cable Core GuardUsed to provide separation between a cable core which is being cut and neighbouring cores. Produced in Nylon (International Orange).

Cable Core StripperUsed to remove insulation and sheathing from live armoured power cables. The tool has an exceptionally strong tough polymeric blade and a unique handle moulded in a softer plastic material to provide a cushion when a hammer is used to initiate a cut in the cable sheath.

Cable Core SpreaderUsed to hold apart the cores of cable when jointing cables. Produced in Natural Nylon.

Cable Core FormerUHolds the cores of a three core cable apart whilst a joint is being made. The central hole provides a facility for positioning a mastic bung. Produced in Natural Nylon.

110-1NYC 150 25 15 C 10 41

110-2NYC 225 25 25 C 10 65

110-3NYC 225 25 38 C 10 89

110-4NYC 150 13 25 C 10 32

Part Length Width Nominal Material Pack Weight gytQtfiLoN

110-X03C 3 & 4 3C 95mm2 Ins x 4C 95mm2 Ins 10 50



110-X12C 3 & 4 3C 300mm2 Bare x 4C 300mm2 Bare 10 141


Part No. Cores Core Size Range Pack Weight g

110-41C 4 95mm2 Bare x 95mm2 Ins 10 51

110-42C 4 185mm2 Ins x 240mm2 Ins 10 142

110-43C 4 185mm2 Bare x 240mm2 Bare 10 150

110-44C 4 185mm2 Ins x 300mm2 Ins 10 141

110-X02C 4 185mm2 Bare x 300mm2 Bare 10 146


110-X15C 4 95mm2 Ins x 185mm2 Ins 10 149

Part No. Core Core Size Range Pack Weight g

110-95C 3 70mm2 Bare x 95mm2 Bare 10 54

110-X01C 3 95mm2 Bare x 95mm2 Ins 10 51

110-120C 3 70mm2 Bare x 120mm2 Bare 10 51

110-120IC 3 70mm2 Ins x 120mm2 Ins 10 49

110-X06C 3 120mm2 Bare x 120mm2 Ins 10 48

110-X07C 3 185mm2 Bare x 185mm2 Ins 10 148

110-240C 3 185mm2 Bare x 240mm2 Bare 10 146

110-300C 3 185mm2 Bare x 300mm2 Bare 10 147

110-300IC 3 185mm2 Ins x 300mm2 Ins 10 139

110-X08C 3 300mm2 Bare x 300mm2 Ins 10 138

110-X09C 3 70mm2 Bare x 70mm2 Ins 10 53


110-X11C 3 95mm2 Ins x 185mm2 Ins 10 149

Part No. Cores Core Size Range Pack Weight g

3 & 4 Core

3 & 4 Way

4 Core

3 Core120-CG1C 23mm 10 57

Part No Nominal Lift Pack Weight g

120-CS 90mm 10 183

Part No Nominal Lift Pack Weight g

120-VNY 3 240 - 300mm2 100 45

120-WNY 3 185mm2 100 38

120-YNY 3 95 - 150mm2 100 30

120-ZNY 3 95mm2 100 24

120-UNY 4 Universal 100 37

120-15 4 Universal 100 10

120-20 4 Universal 100 12

Part No Core Core Size Pack WeightRange Qty g

120-F 32mm - 58mm 10 44.1

Part Core Separation Pack WeightNo Distance Qty g

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Ducab Cable Hangers (Typically used in Railway Applications)

Fabricated from mild steel flat bar, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture. Special designs available on request e.g. Girder Hanging, 90o Twist, Side by Side cables

Size 1 for cables up to 50mm Diameter

Size 2 for cables51 - 75mm Diameter

Size 3 for cables 76 - 100mm Diameter

D

BA

C

E

F

Dimensions Material FixingthgieW kcaPseloheziSmmtraP

No. Ways A B C D E F Width Thickness dia. Qty g

CH1W1 1 145 105 20 105 - 37 40 6 11 1 500

CH2W1 2 235 195 20 105 90 37 40 6 11 1 900

CH3W1 3 325 285 20 105 90 37 40 6 11 1 1300

CH4W1 4 415 375 20 105 90 37 40 6 11 1 1700

CH5W1 5 505 465 20 105 90 37 40 6 11 1 2100

CH6W1 6 595 555 20 105 90 37 40 6 11 1 2500

CH1W2 1 170 130 20 130 - 50 50 6 13 1 820

CH2W2 2 295 255 20 130 125 50 50 6 13 1 1480

CH3W2 3 420 380 20 130 125 50 50 6 13 1 2240

CH4W2 4 545 505 20 130 125 50 50 6 13 1 2980

CH5W2 5 670 630 20 130 125 50 50 6 13 1 3710

CH6W2 6 795 755 20 130 125 50 50 6 13 1 4440

CH1W3 1 185 145 20 145 - 62 50 6 13 1 980

CH2W3 2 345 305 20 145 160 62 50 6 13 1 1900

CH3W3 3 505 465 20 145 160 62 50 6 13 1 2820

CH4W3 4 665 625 20 145 160 62 50 6 15 1 3600

CH5W3 5 825 785 20 145 160 62 50 6 15 1 4660

CH6W3 6 985 945 20 145 160 62 50 6 15 1 5600

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Dimensions MaterialPart Max cable mm Size Pack WeightNo. dia. T U V Width Thickness Qty g

Dimensions MaterialPart Max cable mm Size Pack WeightNo. dia. T U V Width Thickness Qty g

Dimensions MaterialPart Max cable mm Size Pack WeightNo. dia. T U Y Width Thickness Qty g

Ducab Suspension Hooks

Type A

Type B

Type C

SHA1 50 105 25 11 40 6 1 320SHA2 75 120 25 13 50 6 1 490SHA3 100 155 25 13 50 6 1 640

SHB1 50 125 55 11 40 6 1 440SHB2 75 140 60 13 50 6 1 680SHB3 100 150 60 13 50 6 1 780

SHC1 50 125 40 13 40 6 1 460SHC2 75 140 45 13 50 6 1 700SHC3 100 150 45 13 50 6 1 780

V

T

U

T

U

V

T

U

Y

Fabricated from mild steel flat bar, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture. Special designs available on request.

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Leather Suspenders, Catenary Wire and Accessories

Leather suspenders with hot dipped galvanised mild steel hook and brass eyelet.Cable Suspenders

Hot dipped galvanised mild steel wire strand, including steel core for extra strength.Catenary Wire

Hot dipped galvanised.Catenary Wire Grips

CS6 152.4 19 Single 32 100 22

CS7 177.8 19 Single 38 100 22

CS8 203.3 19 Single 48 100 23

CS9 228.6 25.4 Single 54 100 27

CS10 254 25.4 Single 60 100 28

CS12 305 50.8 Double 72 100 64

Part Length Width Hook Max Cable Pack WeightNo. mm mm dia. mm Qty g

CW30/30 3.0 7 x 1.0 155kg 30 1 11

CW30/50 3.0 7 x 1.0 155kg 50 1 20

CW30/100 3.0 7 x 1.0 155kg 100 1 44

CW48/30 4.8 7 x 1.6 400kg 30 1 31

CW48/50 4.8 7 x 1.6 400kg 50 1 56

CW48/100 4.8 7 x 1.6 400kg 100 1 110

CW60/30 6.0 7 x 2.0 620kg 30 1 42

CW60/50 6.0 7 x 2.0 620kg 50 1 69

CW60/100 6.0 7 x 2.0 620kg 100 1 136

Part Outside Numbers and dia. Maximum Coil Pack WeightNo. dia. mm of strands mm load length m Qty Kg

Hot dipped galvanised.Catenary Wire Ringplates

Hot dipped galvanised. Complete with Nuts & WashersCatenary Wire Eyebolts

With hook and eye hot dipped galvanised.Catenary Wire Barrel Tensioners

CWG30 3.0 3.0 10 11

CWG48 5.0 4.8 10 16

CWG60 6.0 6.0 10 20

Part Size For wire Pack WeightNo. mm dia. mm Qty g

CWRP50 50 x 50 x 5 8 x 50 1 180

Part Plate Ring Pack WeightNo. size size Qty g

mm mm

CWT100 M8 x 155/235 80 1 160

Part Size(min/max) Adjustment Pack WeightNo. mm length mm Qty g

0F-M08-200E-G M8/200 145 1 70

Part Size/overall Thread Pack WeightNo. length mm length mm Qty g

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Part To take Dimensions Fixing Material Pack WeightNo. tray mm Hole size Qty g

A B E D Dia.SB2 50/75 70 132 108 35 7.5 50 x 2 1 140SB3 75/100 95 157 133 35 7.5 50 x 2 1 160SB4 100/150 120 182 158 35 7.5 50 x 2 1 180SB6 150/225 170 232 208 35 7.5 50 x 2 1 220SB9 225 227 318 286 52 11 50 x 5 1 780SB12 300 302 393 361 52 11 50 x 5 1 920SB18 450 452 543 511 52 11 50 x 5 1 1250SB24 600 602 693 661 52 11 50 x 5 1 1520

Dimensions FixingPart To take mm holes Material Pack WeightNo. Type Tray A B C Dia. size Qty g

Ducab Cable Tray Accessories

All support brackets made from mild steel, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture.

*Includes cross member for added strength

Cable Tray Support Brackets - Stand Off type

Cable Tray Support Brackets - Cantilever Type

WB2 A 50 65 75 33 8 3 1 90WB3 A 75 90 75 33 8 3 1 100WB4 A 100 115 75 33 8 3 1 120WB6 A 150 165 100 40 11 6 1 465WB9 A 227 245 125 40 11 6 1 670WB12 A 300 320 150 50 11 6 1 1070WB18 B 450 470 230 40 x 25 11 4 1 1350WB24* B 600 625 305 40 x 25 11 4 1 2620

Type A

Type B

A

B

B C C

A

D = DEPTH OF BRACKET

ALL SLOTS 7 x 50mm

E

AB

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All fixings supplied in Bright Zinc Plated Mild Steel

Ducab Cable Cleat AccessoriesFraming Channel Washer

Trunking Adaptor

Studs suitable for One & Two Hole Cableclamps

Nut

Washer

Channel Nuts

91-WZ 40 x 40 Mild Steel Zinc Plated 10 100 3391-WZ-X 40 x 40 Mild Steel Zinc Plated 12 100 3391-W-2 40 x 40 A2 Stainless Steel 10 100 3491-W-4 40 x 40 A4 Stainless Steel 12 100 3491-WG 40 x 40 Mild Steel Galvanised 10 100 37

91-TA B 100 5.391-TA LSF 100 7.1

Part Material Pack WeightNo. Suffix Qty g

Part Size Material Hole Size Pack WeightgytQmmxiffuS.oN

0F-M10-FNUT-Z M10 Hexagon full nut 100 10.5

thgieWkcaPlairetaM traPgytQxiffuS.oN

0F-M10-W002-Z M10 Flat washer 100 2.1


0F-M10-100A-Z M10 x 100 Althread stud 50 480F-M10-125A-Z M10 x 125 Althread stud 50 600F-M10-150A-Z M10 x 150 Althread stud 50 730F-M10-225A-Z M10 x 225 Althread stud 50 108


0F-M10-CN00-Z M10 Channel nut (long spring) 100 380F-M10-CN01-Z M10 Channel nut (short spring) 100 370F-M10-CN02-Z M10 Channel nut (no spring) 100 36


It is always recommended that the framing channel washer is used when cleating 2H series two hole cable clamps to framing channel.

Available in Black Polypropylene or Nylon LSF. This maybe used to fit one hole and two hole cable clamps when cables are being installed parallel to the trunking.

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Some “typical” examples are given below:

1. Standard Emperor products modified to suit 2,4 and 6 cable applications.

1.

2.

3. 4. 5. 6.

7. Cable cleat with combined support saddle for 150mm diameter cable fixed at 8.2m centres.

Note: See also Ducab ‘Centaur’ range of Cleats for HV Cabling applications.

Ducab prides itself on its ability to provide solutions to technical problems. In addition to the standard products shown in this catalogue the company routinely produces bespoke products to meet specific demands. Flexible tooling and modern rapid prototyping processes mean that unique designs can be produced surprisingly quickly and economically, even in relatively small quantities.

Standard Emperor product fittedwith a universal base clamp designed to retrofit to three different undrilled ladder rung designs.

Cast aluminium two hole clamp outside the standard size range.

Cast aluminium two hole clamp designed to accommodate a fibre-optic cable above the power cable.

Non-standard cablesupport bracket.

Matrix cleat designed to retain multiple cables in trefoil formation.

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Ducab Special Products

2.

3. 4. 5. 6.

7.

Fixing Method:

• Suitable for cables of 9 - 56mm in diameter• Easy to use and fully adjustable• Strong, secure, one piece construction• Single fixing design• Available in Standard or Full LS0H format• London Underground Compliant• Suitable for use with LS0H cables• UV & Weather resistant• Serviceable to 70 Deg. C• Double Stacking ability• 4 sizes in range• Corrosion free stable - not subject to attack by weather, biological and most chemical agents

Type: Du-cleatFully adjustable - Single fixing type Cable Cleat

DUC 01 9 - 21 16 - 27 63 - 48 15 M4M6M6M6

100503010

DUC 02 19 - 31 29 - 40 78 - 59 20

DUC 03 30 - 42 39 - 51 92 - 73 25

DUC 04 40 - 56 51 - 65 113 - 88 25

PART NO. ‘A’CABLE

DIAMETER(mm)

‘D’DEPTH(mm)

‘L’LENGTHWHEN

SECURED(mm)

‘W’WIDTH(mm)

SCREWSIZE

PACKQTY

Position the Cleat with its full length in contact with the mounting surface, position the cable on the Cleat, close the Cleat around the cable and secure using suitable fixings complete with washers.

Adapter Plate also available for mounting directly on ’Unistrut’ type channel supports.

Cable Cleat

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Fixing Method:

• Suitable for cables of 9 - 56mm in diameter• Easy to use and fully adjustable• Strong, secure, one piece construction• Single fixing design• Suitable for use with LS0H cables• UV & Weather resistant• Serviceable -40˚C to +320˚C• Double Stacking ability• 4 sizes in range

Type: LSF Du-cleatFully adjustable - Single fixing type Cable Cleat

DUCLSF 01 9 - 21 16 - 27 63 - 48 15 M4M6M6M6

100503010

DUCLSF 02 19 - 31 29 - 40 78 - 59 20

DUCLSF 03 30 - 42 39 - 51 92 - 73 25

DUCLSF 04 40 - 56 51 - 65 113 - 88 25

PART NO. ‘A’CABLE

DIAMETER(mm)

‘D’DEPTH(mm)

‘L’LENGTHWHEN

SECURED(mm)

‘W’WIDTH(mm)

SCREWSIZE

PACKQTY

Position the Cleat with its full length in contact with the mounting surface, position the cable on the Cleat, close the Cleat around the cable and secure using suitable fixings complete with washers.

Adapter Plate also available for mounting directly on ’Unistrut’ type channel supports.

Material• Self extinguishing Low Smoke Zero Halogen (LS0H) smooth surface thermoplastic compound• Flame retardant - Flammability to UL94 V-0 rating• Corrosion free stable - not subject to attack by weather, chemical or biological agents• Excellent electrical and thermal insulator with high dielectric strength and arc quenchingh

Complies with:• The London Underground (LUL) ‘Fire Safety Performance Materials’ specification No. 1-085 A2• BS 6853 Category 1a - Code of practice for fire precatuions in the design and construction of

passenger carrying trains

Cable Cleat

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3 Way - Power Cables series

Cable Hanger - ‘J’ Hanger type

Benefits: • London Underground standards compliant • High strength • Chemical resistant • 50 Year effective life • No 'burrs' to snag or damage the cable • Easily manageable lightweight product • Serviceable to 330 Deg. C • Not subject to bimetallic corrosion • Non-metallic & Non-magnetic • 100% recyclable • Low Carbon Footprint • Simple standard ‘J’ Hanger installation process • None rusting and no maintenance required (no requirement to apply protective coatings) • Choice of raw material compounds for specific applications• Suitable for usage & storage in openly exposed, potentially hazardous & hostile environments • Low Smoke Zero Halogen properties exceeding LUL specification

Material: • High Strength smooth surface thermoplastic resin • Excellent electrical and thermal insulator with high dielectric strength and arc quenching • Corrosion free stable - not subject to attack by weather, chemical or biological agents • Dimensionally stable material with no directional ‘grain’ weakness

Product: • Standard product colouring in Black and Grey - other colours are available to special order • Complies with The London Underground Limited Engineering Standard “Fire safety

performance of materials” specification - Document Reference No. 1-085

• Other recognised London Underground ‘J’ Hanger formats also supplied

M-311/P93 3-WAY 86 120 & 127 150 349 110 900 758 16

PART NO. CABLE HANGERS

MAX CABLE

Ø (mm)

HANGER SPACING

(mm)

‘W’WIDTH(mm)

OVER-ALL

HEIGHT (mm)

DEPTH (mm)

SAFE WORKING

LOAD (SWL) (Kg)

WEIGHT (g)

BOLT SIZE MAX (mm)

• Independent Laboratory Tested for Fire, Smoke Emissions,Toxicity, Load Bearing and Impact Performance

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1 - 4 Way - Power & Signalling Cables series


Benefits:• London Underground standards compliant• High strength• Chemical resistant• 50 Year effective life• No 'burrs' to snag or damage the cable• Easily manageable lightweight product• Serviceable to 330 Deg. C• Not subject to bimetallic corrosion• Non-metallic & Non-magnetic• 100% recyclable• Low Carbon Footprint• Simple standard ‘J’ Hanger installation process• None rusting and no maintenance required (no requirement to apply protective coatings)• Suitable for use with HV power cables and radio signal cable propagation signalling systems• Choice of raw material compounds for specific applications• Suitable for usage & storage in openly exposed, potentially hazardous & hostile environments• Low Smoke Zero Halogen properties exceeding LUL specification

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4 Way - Power Cables series


Benefits:

• London Underground standards compliant• High strength• Chemical resistant • 50 Year effective life• No 'burrs' to snag or damage the cable• Easily manageable lightweight product• Serviceable to 330 Deg. C• Not subject to bimetallic corrosion• Non-metallic & Non-magnetic• 100% recyclable• Low Carbon Footprint• Simple standard ‘J’ Hanger installation

process• None rusting and no maintenance

required (no requirement to apply protective coatings)

• Choice of raw material compounds for specific applications

• Suitable for usage & storage in openly exposed, potentially hazardous & hostile environments

• Low Smoke Zero Halogen properties exceeding LUL specification

• Independent Laboratory Tested for Fire, Smoke Emissions, Toxicity, Load Bearing and Impact Performance

Material:• High Strength smooth surface

thermoplastic resin• Excellent electrical and thermal

insulator with high dielectric strength and arc quenching

• Corrosion free stable - not subject to attack by weather, chemical or biological agents

• Dimensionally stable material with no directional ‘grain’ weakness

Product:• Standard product colouring in

Black and Grey - other colours are available to special order

• Complies with The London Underground Limited Engineering Standard

“Fire safety performance of materials” specification Document Reference No.1-085

103411001105034-WAY 86 120 150 16

PART NO. CABLEHANGERS

DEPTH(mm)

SAFEWORKING

LOAD(SWL)(Kg)

WEIGHT(g)

BOLTSIZES(mm)

OVER-ALL

HEIGHT(mm)

M-311/P49

MAXCABLEØ (mm)

HANGERSPACING

(mm)

WIDTH(mm)


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4 Way - Power & Signalling Cables series


320

575

886

1187

300

600

900

1100

143

143

143

143

128

217

340

457

1-WAY

2-WAY

3-WAY

4-WAY

94

55

55

55

-

130

123

123

65

65

65

65

12 - 24

12 - 24

12 - 24

12 - 24

M-311/P69 AG1

M-311/P69 AG2

M-311/P69 AG3

M-311/P69 AG4

PART NO. CABLEHANGERS

DEPTH(mm)

SAFEWORKING

LOAD(SWL)(Kg)

WEIGHT(g)

BOLTSIZES(mm)

OVER-ALL

HEIGHT(mm)

MAXCABLEØ (mm)

HANGERSPACING

(mm)

WIDTH(mm)


Independent Laboratory Tested for Fire (Temperature & Oxygen Index), Smoke Emissions, Toxicity, Load Bearing and Impact Performance

Material:• High Strength smooth surface thermoplastic resin• Excellent electrical and thermal insulator with high dielectric strength and arc quenching• Corrosion free stable - not subject to attack by weather, chemical or biological agents• Dimensionally stable material with no directional ‘grain’ weakness

Product:• Standard product colouring in Black and Grey - other colours available to special order• Other recognised ‘J’ Hanger formats also supplied• Complies with The London Underground Limited Engineering Standard “Fire safety performance of materials”

specification - Document Reference No. A-1085

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• Air terminals & fixings• Test & junction clamps• Bonds• Conductor fixings• Conductors, tapes, bars etc.• ESE system (CIRRUS)

Lightning Protection Products & Services

Earthing Products

• Earth rods & fittings• Mechanical clamps• Inspection pits• Copper & lattice earth plates• Earth bonding points• Earth bars & insulators• Miscellaneous

Ducab Connect products are used by specialist Earthing and Lightning protection installers, electrical engineers and Contractors. Our quality range of earthing and lightning protection accessories are suitable for use/specifying to the electricity authorities. Oil, gas and petrochemical sector, Industrial, commercial and civil Construction projects, as well as the telecommunication sector.

Contents

Ducab Earthing & Lightning Protection

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The following Ducab products are designed and manufactured using the highest quality materials, to enable the capture of the lightning effectively and provide an efficient path down to earth. All our products are of the highest quality and meet stringent recognised International standards.

Lightning Protection


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Multi Point (DUC Series)

For use with elevation rod only.

Air Rod (Elevation)

Can be used with flat air terminal base, ridge saddle, rod brackets and rod to tape coupling to form part of the lightning protection system.

ERC500 15 500 Copper 0.73 ERC1000 15 1000 Copper 1.51ERC1500 15 1500 Copper 2.35ERC2000 15 2000 Copper 3.14

Taper Pointed Air Rod

Can be used with flat air terminal base, ridge saddle, rod brackets and rod to tape coupling to form part of the lightning protection system.

Product code Rod size Length Material Weight (mm) (mm) (kg) each

CAR0510 10 500 Copper 0.48CAR1010 10 1000 Copper 1.01CAR0515 15 500 Copper 0.75CAR1015 15 1000 Copper 1.51 CAR2015 15 2000 Copper 3.00

CAR0520 20 500 Copper 0.90CAR1020 20 1000 Copper 2.70CAR2020 20 2000 Copper 6.70

AAR0510 10 500 Aluminium 0.19AAR1010 10 1000 Aluminium 0.38AAR0515 15 500 Aluminium 0.29 AAR1015 15 1000 Aluminium 0.53


DUC600 15 0.28

Product code Rod size Weight (mm) (kg) each


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Air Terminal Base

Used for supporting taper pointed air rod and elevation rod on flat roofs.

Ridge Saddle

Rod Brackets – Side mounting

Used in conjunction with Rod to tape coupling for supporting taper pointed air rod or elevation rod on the side of buildings or chimneys.


CBR015 15 - Gunmetal 0.90CBR020 20 - Gunmetal 0.90ABR015 15 - Aluminium 0.28

Used for supporting taper pointed air rod and elevation rod on ridges.

ATBC15 15 - Gunmetal 0.50ATBC20 20 - Gunmetal 0.50ATBA15 15 - Aluminium 0.16


RS115 15 - Gunmetal 1.07



Rod to Tape Coupling

Plate Type Test Clamp

TTRC16 15 - Gunmetal 0.23TTRC20 20 - Gunmetal 0.25 TTRA16 15 - Aluminium 0.08


Used for four way connections, tee connections and straight through joints.

PCT400 25 x 3 Gunmetal 0.60

Product code Conductor size Material Weight (kg) each

Screw Down Test Clamp


SDTC253 25 x 3 Gunmetal 0.70


Due to the ease of disconnection it is advisable to install this test clamp at a minimum height of 1.8 metre from ground level.

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Used in conjunction with side mounting rod brackets, this coupling component screws onto the taper pointed air rod or elevation rod with the copper tape connected via the fixing screws.


Oblong Test Clamp

Used for straight through joints and disconnecting the Lightning protection system fortesting purposes.

Square Tape Clamp

Bi-Metallic Connector

Used for connecting aluminium to copper conductors.


BIM500 25 x 3 Stainless Steel 0.20BIM800 25 x 3 Hex Stainless Steel 0.20BIM400 8mm circular Hex Stainless Steel 0.15BIM700 25 x 3 Copper / Aluminium 0.20

OBC253 25 x 3 Gunmetal 0.29OBC316 31 x 6 Gunmetal 0.36OBC386 38 x 6 Gunmetal 0.40OBC506 50 x 6 Gunmetal 0.60OBA253 25 x 3 Aluminium 0.10OBA506 50 x 6 Aluminium 0.15




STC253 25 x 3 Gunmetal 0.20STC256 25 x 6 Gunmetal 0.40STC506 50 x 6 Gunmetal 0.98STA253 25 x 3 Aluminium 0.06STA256 25 x 6 Aluminium 0.07STA506 50 x 6 Aluminium 0.09

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rof metsys noitcetorP gninthgiL eht gnitcennocsid dna stnioj hguorht thgiarts rof desUtesting purposes.

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B Bond

Used for bonding copper or aluminium tapes to flat metallic surfaces.

RWP Bond

Watermain Pipe Bond

Used for bonding copper tapes around metallic pipes.


WPB010 25 x 3 Gunmetal 0.26

BBBC 25 x 3 Gunmetal 0.12ABBC 25 x 3 Aluminium 0.06


Used for bonding copper or aluminium tapes around pipes or hand rails.


BWPB 25 x 3 Gunmetal 0.12AWPB 25 x 3 Aluminium 0.08


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Metallic DC Tape Clips

Used for securing copper or aluminium tape to building.

Tape Clips


Product code Conductor size Tape type Material Weight (kg) each

TAPA203 20 x 3 Bare Alum Aluminium 0.01TAPA253 25 x 3 Bare Alum Aluminium 0.01TAPC203 20 x 3 Bare Copper Copper 0.02TAPC253 25 x 3 Bare Copper Copper 0.02TAPC254 25 x 3 PVC Copper Copper 0.02TAPC560 50 x 6 Bare Copper Copper 0.03

DCC203 20 x 3 Bare Copper Gunmetal 0.06DCC253 25 x 3 Bare Copper Gunmetal 0.07DCC254 25 x 4 Bare Copper Gunmetal 0.07DCC256 25 x 6 Bare Copper Gunmetal 0.08DCC313 31 x 3 Bare Copper Gunmetal 0.09DCC316 31 x 6 Bare Copper Gunmetal 0.09DCC383 38 x 3 Bare Copper Gunmetal 0.12DCC385 38 x 5 Bare Copper Gunmetal 0.13DCC386 38 x 6 Bare Copper Gunmetal 0.14DCC503 50 x 3 Bare Copper Gunmetal 0.15DCC504 50 x 4 Bare Copper Gunmetal 0.15DCC506 50 x 6 Bare Copper Gunmetal 0.16

DCC600 25 x 3 PVC Copper Gunmetal 0.10DCC605 25 x 6 PVC Copper Gunmetal 0.13DCC610 50 x 6 PVC Copper Gunmetal 0.26

DCA203 20 x 3 Bare Alum Aluminium 0.02DCA253 25 x 3 Bare Alum Aluminium 0.03DCA256 25 x 6 Bare Alum Aluminium 0.04DCA506 50 x 6 Bare Alum Aluminium 0.05

DCA600 25 x 3 PVC Alum Aluminium 0.04DCA610 50 x 6 PVC Alum Aluminium 0.05



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Glazing Bar Holdfast

Used for securing copper or aluminium tape to glazing unit.

Non Metallic DC Clip

Slate Holdfast – Non Metallic DC Clip

Used for securing copper or aluminium tape to roof tile when drilling is not permissable by attaching the aluminium tail to the wooden beam beneath the tile

Product code Conductor size Colour Tape type Weight (kg) each

HF253BN 25 x 3 Brown Bare Copper 0.02HF253GY 25 x 3 Grey Bare Alum 0.02

HFP253BN 25 x 3 Brown PVC 0.02HFP253BL 25 x 3 Black PVC 0.02HFP253GY 25 x 3 Grey PVC 0.02HFP253ST 25 x 3 Stone PVC 0.02

GBHC - - Gunmetal 0.11GBHA - - Aluminium 0.05



Product code Conductor size Colour Tape type Weight (kg) each

DC253BN 25 x 3 Brown Bare Copper 0.01DC253GY 25 x 3 Grey Bare Alum 0.01DC506BN 50 x 6 Brown Bare Copper 0.02

DC25WH 25 x 3 White PVC Tape 0.01DC25BN 25 x 3 Brown PVC Tape 0.01DC25BL 25 x 3 Black PVC Tape 0.01DC25GN 25 x 3 Green PVC Tape 0.01DC25GY 25 x 3 Grey PVC Tape 0.01DC25ST 25 x 3 Stone PVC Tape 0.01


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Bare Copper Tapes

Used for lightning protection and earthing system.

BCT1215 12.5 x 1.5 100 0.17BCT1230 12 x 3 100 0.33BCT2015 20 x 1.5 100 0.27BCT2030 20 x 3 100 0.53BCT2515 25 x 1.5 100 0.33BCT2530 25 x 3 50 0.67BCT2540 25 x 4 50 0.89BCT2560 25 x 6 40 1.33BCT3020 30 x 2 50 0.53BCT3030 30 x 3 50 0.80BCT3040 30 x 4 40 1.07BCT3050 30 x 5 40 1.33BCT3130 31 x 3 50 0.83BCT3160 31 x 6 30 1.65BCT3830 38 x 3 50 1.01BCT3850 38 x 5 30 1.69BCT3860 38 x 6 25 1.45BCT4040 40 x 4 30 2.03BCT4050 40 x 5 25 1.78BCT4060 40 x 6 25 2.16BCT5030 50 x 3 40 1.33BCT5040 50 x 4 30 1.78BCT5050 50 x 5 20 2.22BCT5060 50 x 6 20 2.67

Product code Conductor size Coil size per mtr Weight (mm) (kg) per mtr

Back Plate Holdfast

Used when the conductor needs to be away from the building surface.Metallic or non metallic DC clips can be attached to the holdfast.


BPHF01 - - Gunmetal 0.35

High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.


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PVC Covered Copper Tape

Used primarily as a down conductor, the PVC covering is used for aesthetic purposes to blend into the building exterior.

Tinned Copper Tape

Product code Conductor size Coil size per mtr Weight (kg) per mtr

TCT1215 25 x 1.5 100 0.17TCT2530 25 x 3 50 0.67TCT2560 25 x 6 40 1.33

CTBL253 25 x 3 Black 50 0.77CTGN253 25 x 3 Green 50 0.77CTGY253 25 x 3 Grey 50 0.77CTST253 25 x 3 Stone 50 0.77CTWH253 25 x 3 White 50 0.77CTBN253 25 x 3 Brown 50 0.77CTGN256 25 x 6 Green 40 1.53CTGN506 50 x 6 Green 20 2.95

Product code Conductor size Colour Coil size per mtr Weight (kg) per mtr

High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.PVC covering 1mm thick, PVC colours to BS6746.

High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.


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Tinned PVC Covered Copper Tape

Used for lightning protection and earthing system.

TCT2530BL 25 x 3 Black 50 0.77TCT2530BR 25 x 3 Brown 50 0.77TCT2530GR 25 x 3 Green 50 0.77TCT2530GY 25 x 3 Grey 50 0.77TCT2530ST 25 x 3 Stone 50 0.77TCT2530WH 25 x 3 White 50 0.77

TCT2560BR 25 x 6 Brown 40 1.53TCT2560GR 25 x 6 Green 40 1.53TCT2560ST 25 x 6 Stone 40 1.53TCT2560WH 25 x 6 White 40 1.53


High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.PVC covering 1mm thick, PVC colours to BS6746.

Plain Copper Bar

HDB2503 25 x 3 - 4mtr 0.67HDB2506 25 x 6 - 4mtr 1.33HDB3806 38 x 6 - 4mtr 1.45HDB5006 50 x 6 - 4mtr 2.67HDB5010 50 x10 - 4mtr 4.45

Product code Conductor size Colour Random lengths Weight (kg) per mtr

Manufactured in accordance with BS2874 C101/C103.

Other sizes and lengths are available upon request.


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Tinned Copper Bar

Bare Copper Braid


TFCB300 25 x 3.5 - 50 0.28

THDB 50 x 6 - 4mtr 2.67

Product code Conductor size Colour Random lengths Weight (kg) per mtr

Manufactured in accordance with BS2874 C101/C103.

Other sizes and lengths available upon request.

Manufactured in accordance with BS4109 C101.

Tinned Copper Braid


TFCB350 25 x 3.5 - 50 0.28

Manufactured in accordance with BS4109 C101.


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Ducab PVC Covered Aluminium Tape

ATBN253 25 x 3 Brown 50 0.30ATGY253 25 x 3 Grey 50 0.30ATBL253 25 x 3 Black 50 0.30ATW253 25 x 3 White 50 0.30 ATST253 25 x 3 Stone 50 0.30ATGN253 25 x 3 Green 50 0.30


Manufactured in accordance with BS2898-1350. PVC covering 1mm thick, PVC colours to BS6746.

Ducab Bare Aluminium Tape

BAT2030 20 x 3 - 100 0.17BAT2530 25 x 3 - 50 0.21BAT2560 25 x 6 - 50 0.42BAT5060 50 x 6 - 50 0.84


Manufactured in accordance with BS2898-1350.


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Bare Stranded Copper Conductor

Product code Conductor size Stranding Weight per (kg) per mtr

Copper manufactured in accordance with BS6360.

CW006 6sqmm 7 / 1.04 0.05CW016 16 7 / 1.70 0.15CW025 25 7 / 2.14 0.23CW035 35 7 / 2.52 0.32CW050 50 19 / 1.78 0.43CW070 70 19 / 2.14 0.62CW095 95 19 / 2.52 0.86CW120 120 37 / 2.03 1.09CW150 150 37 / 2.25 1.33CW185 185 37 / 2.52 1.67CW240 240 61 / 2.25 2.20CW300 300 61 / 2.52 2.76 CW400 400 61 / 2.85 3.53

Ducab PVC Covered Stranded Copper Conductor

Product code Conductor size Stranding Weight per (kg) per mtr

Copper manufactured in accordance with BS6360. PVC insulattion to BS6004.

GYC006 6sqmm 7 / 1.04 0.06GYC016 16 7 / 1.70 0.18GYC025 25 7 / 2.14 0.28GYC035 35 7 / 2.52 0.38GYC050 50 19 / 1.78 0.51GYC070 70 19 / 2.14 0.72GYC095 95 19 / 2.52 1.00GYC120 120 37 / 2.03 1.20GYC150 150 37 / 2.25 1.50GYC185 185 37 / 2.52 1.90GYC240 240 61 / 2.25 2.50GYC300 300 61 / 2.52 3.00 GYC400 400 61 / 2.85 3.95



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Earth Rod – Threaded Copperbond Earth Rod

Product code Thread size (x) Shank dia (y) Length Weight (mm) (mm) (kg) each

CBR1204 1/2 12.7 1200 1.18CBR1205 1/2 12.7 1500 1.55CBR1206 1/2 12.7 1800 1.76CBR1604 5/8 14.2 1200 1.53CBR1605 5/8 14.2 1500 1.88CBR1606 5/8 14.2 1800 2.29CBR1607 5/8 14.2 2000 2.51CBR1608 5/8 14.2 2400 3.00CBR1610 5/8 14.2 3000 3.79CBR2004 3/4 17.2 1200 2.19CBR2005 3/4 17.2 1500 2.73CBR2006 3/4 17.2 1800 3.27CBR2007 3/4 17.2 2000 3.62CBR2008 3/4 17.2 2400 4.35CBR2010 3/4 17.2 3000 5.44

Fittings – Threaded Couplings

Product code Rod size Material Weight (kg) each

CPL12 1/2 Aluminium Bronze 0.09CPL16 5/8 Aluminium Bronze 0.08CPL20 3/4 Aluminium Bronze 0.13

Fittings – Driving Studs

Product code Rod size Material Weight (kg) each

DS12 1/2 High tensile steel 0.05DS16 5/8 High tensile steel 0.08DS20 3/4 High tensile steel 0.12

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Earth Rod – Unthreaded Copperbond Earth Rod

Product code Dia Length Weight (mm) (mm) (kg) each

CBR1004U 9.5 1200 0.62CBR1204U 12.7 1200 1.18CBR1205U 12.7 1500 1.55CBR1206U 12.7 1800 1.76CBR1604U 14.2 1200 1.53CBR1605U 14.2 1500 1.88CBR1606U 14.2 1800 2.29CBR1607U 14.2 2000 2.51CBR1608U 14.2 2400 3.00CBR1610U 14.2 3000 3.79CBR2004U 17.2 1200 2.19CBR2005U 17.2 1500 2.73CBR2006U 17.2 1800 3.27CBR2007U 17.2 2000 3.62CBR2008U 17.2 2400 4.35CBR2010U 17.2 3000 5.44

Fittings – Coupling for Unthreaded Rod

Product code Rod size Material Weight (mm) (kg) each

CPL12U 12.7 Aluminium Bronze 0.09CPL16U 14.2 Aluminium Bronze 0.08CPL20U 17.2 Aluminium Bronze 0.13

Fittings – Driving Head for Unthreaded rod


DS12U 12.7 High tensile steel 0.25DS16U 14.2 High tensile steel 0.22DS20U 17.2 High tensile steel 0.27


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Earth Rod - Solid Copper Earth Rod


SCR1512 15 1200 Copper 1.88SCR1615 16 1500 Copper 2.34SCR1618 16 1800 Copper 2.80SCR1624 16 2400 Copper 3.74SCR1630 16 3000 Copper 4.70SCR2012

20

1200

Copper

3.35

SCR2015

20

1500

Copper

3.90SCR2018

20

1800

Copper

4.70

SCR2024

20

2400

Copper

6.20 SCR2030

20

3000

Copper

7.80

Driving Head


CDS15 15 Steel 0.02CDS20 20 Steel 0.05

Coupling Dowel


DOW10 15/20 0.01


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Spikes


SPK15 15 Steel 0.02SPK20 20 Steel 0.04

Earth Rod – Stainless Steel Earth Rod


SSR16 16 1200 Stainless Steel 1.90

Driving Head


CDS15 15 Steel 0.02

Coupling Dowel


SSD10 Stainless Steel 0.01

Used in areas where ground conditions are galvanic and corrosive.

Manufactured from Austenitic stainless steel to BS970 grade 316 S12.Other grades of stainless steel and sizes are available upon request.

Manufactured from steel to BS970 grade 070M20.


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Spikes


SPK15 15 Steel 0.02

Rod to Tape Clamp Type A

Product code Rod size Max Conductor size Weight (mm) (mm) (kg) each

RTC1220 16 26 x 12 0.15 RTC1220 20 26 x 10 0.15RTC1640 16 40 x 12 0.24RTC1651 16 51 x 8 0.31RTC2051 20 51 x 12 0.31RTC2526 16 26 x 18 0.23RTC2526 20 26 x 10 0.23RTC2526 25 26 x 10 0.23

Used for terminating tape to earth rod.

Rod to Cable Clamp Type JAB

Product code Rod size Conductor size Weight (mm) (kg) each

GC10 9.5 6 to 35sqmm 0.03GC12 12.7 16 to 50sqmm 0.05GC16 16 16 to 70sqmm 0.06GC20 20 16 to 95sqmm 0.08GC25 25 70 to 120sqmm 0.14

Used for terminating cable to earth rod.


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U Bolt Rod Clamp

Product code Rod size Conductor size Weight (mm) (mm) (kg) each

UB16 16 - 0.20UB20 20 - 0.20UB25 25 - 0.24

U Bolt Rod Clamp with Plate

Product code Rod size max Conductor size Weight (mm) (mm) (kg) each

UB16PL 16 25 x 3 0.36UB20PL 20 25 x 3 0.38UB25PL 25 25 x 3 0.40UB31PL 31 25 x 3 0.44UB38PL 38 25 x 3 0.40UB50PL 50 25 x 3 0.80

Rod to Cable Clamp Type GUV

Product code Rod size Conductor size Weight (mm) (kg) each

GUV16070 16-20 16 to 70sqmm 0.39GUV70185 16-20 70 to 185sqmm 0.39



Used for terminating cable to earth rod


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Rod to Cable Lug Clamp

Product code Rod size Rod Type Weight (mm) (kg) each

RCC10 9.5 Copperbond Un Threaded 0.09RCC58 5/8 Copperbond Threaded 0.34RCC15 15 Solid Copper 0.34RCC16 16 Solid Copper/Stainless Steel 0.34RCC34 ¾ Copperbond Threaded 0.34RCC20

20

Solid Copper

0.34

Concrete Inspection Pit

Product code Pit size Material Weight (mm) (kg) each

PIT01

325 x 325 x 145

Concrete

27

Used for terminating a cable lug to earth rod.

5 Hole Earth Bar


PIT06

Copper

0.46

Use with concrete pit.

7 Hole Earth Bar


PIT07

Copper

0.50

Use with concrete pit.


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25

Plastic Inspection Pit – Heavy duty

Product code Pit size Material Weight (mm) (kg) each

PIT03 350 x 350 x 225 3.55

Solid Copper Earth Plate

Product code Plate size Material Weight (mm) (kg) each

EMC6615 600 x 600 x 1.5 Copper 5.00EMC663 600 x 600 x 3 Copper 9.27EMC9915 900 x 900 x 1.5 Copper 11.21EMC993

900 x 900 x 3

Copper

21.74

Lattice Copper Earth Plate

Product code Plate size Material Weight (mm) (kg) each

EML663 600 x 600 x 3 Copper 3.98EML993 900 x 900 x 3 Copper 7.30

Designed to withstand 6000kg static load and can be used in most commercial and industrial applications.

Material:Base – PolypropyleneLid - GRP

Manufactured from pure electrolytic copper to BS2874 C101.

Manufactured from 25 x 3mm high conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.


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Earth Point

Product code Hole Material Weight (kg) each

EP04 4 Hole Gunmetal 0.41EP02 2 Hole Gunmetal 0.28EP01 1 Hole Gunmetal 0.12

Earth Points with Welded Tails (500mm long welded tail) (500mm lg welded tail)

Earth Boss

Product code Size Material Weight (mm) (kg) each

EBOS01

50 x 50

0.80

Body: Mild steel.Fittings: M10 stainless steel stud and 2 nuts.

All tails are supplied welded.Other tail lengths and conductor sizes are available upon request.

Product code Hole Material Weight (kg) per each

EPT04 4 Hole Gunmetal 0.90EPT02 2 Hole Gunmetal 0.75EPT01 1 Hole Gunmetal 0.80


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Standard Earth Bar with Single Disconnecting Link

Disconnecting Link

Product code Terminations Disc Links Weight (kg) each

EBDL01

-

-

0.82


EB61-6 6 1 3.12 EB61-8 8 1 3.25 EB61-10 10 1 3.55 EB61-12 12 1 3.65 EB61-14 14 1 3.75 EB61-16 16 1 4.00 EB61-20 20 1 4.25

Standard Earth Bar


EB60-6 6 - 1.84 EB60-8 8 - 1.88 EB60-10 10 - 2.00 EB60-12 12 - 2.25 EB60-14 14 - 2.45 EB60-16 16 - 3.00 EB60-20 20 - 3.50


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Insulator c/w Stud and Nuts


INS01 Reinforced Polyester 0.22

Standard Earth Bar with Twin Disconnecting Link


EB62-6 6 2 4.36 EB62-8 8 2 4.55 EB62-10 10 2 4.75 EB62-12 12 2 4.95 EB62-14 14 2 5.25 EB62-16 16 2 5.45 EB62-20 20 2 5.65

Material:Hard drawn copper bar – Grade BS2874 C101 / C103Fittings – Brass or stainless steelChannel Base – Mild steel zinc platedInsulators – Reinforced polyester

Insulator only


INS02 Reinforced Polyester 0.14


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Flexible Copper Braid Bonds


FEB02 25 x 3.5 x 200 Copper 0.05FEB03 25 x 3.5 x 300 Copper 0.08FEB04 25 x 3.5 x 400 Copper 0.12

Anti Vandal Guard (Galvanised)

Product code Length Material Weight (mm) (kg) each

AVG3.0 3000 Galv. Mild Steel 2.9

Puddle Flange

Product code Size Material Weight (kg) each

PFC001 600 lg x 150 w Copper 1.70PFA001 600 lg x 150 w Aluminium 0.55


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Moisture Retaining Clay (Bentonite)

Product code Material Weight (kg) per bag

BENTP Powder 25BENTG Granular 25

Earthing Compound (Marconite)

Denso Tape

Product code Coil size Material Weight (kg) per coil

DENSO 50mm wide x 10mtr lg N/A 0.76

Silfos

Product code Material

N/A

Weight (kg) per bag

MARCO 25

Product code Coil size Material Weight (kg) per coil

SILFOS 50mm wide x 0.12mm thk x 8mtr lg N/A 0.50


Why use Ducab cable cleats for securing cables?Ducab cable cleats are designed to fix, retain and support cables. In addition, where short-circuit faults are anticipated, correct cleating will result in the containment of the cables during a fault and enable the circuit to be restored once the fault has been repaired.When adjacent cables carrying three phase current suffer a short circuit fault, the induced magnetic fields result in the cables experiencing significant opposing forces, a safe installation requires well designed and thoroughly tested cable cleats.

Short circuits and short circuit testingShort circuit current is given either as a “peak” or an “rms” value. The peak current is the maximum current experienced by any of the phases and it occurs once within the first few milliseconds of the start of the fault.The rms current is a calculated value for the initial cycles of the fault. The relationship between peak current and rms current varies from installation to installation.The forces experienced by a cleat during a short circuit are a function of short circuit current, cleat spacing and the distance between the cable centres (in the case of trefoil arrangements this is the cable diameter). When comparing short circuit test results for different products all three factors must be taken into consideration to compare the relative aggressiveness of the tests. The following formula taken from the draft Cenelec standard for cable cleats prEN 50368 calculates the force experienced by a cleat with cables arranged in trefoil formation:

This formula gives the static load instantaneously created by the short circuit, however the phase changes of the alternating current mean that the forces on the cable and their direction are changing continuously. No simple formula and no static test can assess the effect of these dynamic forces. The ultimate proof of any product to withstand a short-circuit is to undertake a short-circuit test.Short circuit tests are carried out on a regular basis at various testing stations including The British Short Circuit Testing Station, Hebburn (BSTS). This comprehensive testing program enables us to produce empirical results when developing new products as well as to ensure that our existing products meet the appropriate International Standards. Recent tests have been conducted in accordance with the requirements of the current draft European Standard.Ducab are happy to allow their cable cleats to be subjected to any comparative tests with competitors’ products.Copies of test reports and video footage of tests on CD Rom are available on request.

Where:Ft = maximum force on the cable conductor in trefoil formation for a three phase short-circuit (N/m)ip = the peak short-circuit current (kA)S = the cable diameter (m)

Ft = 0.17 x ip2

S

Ducab Cable Cleating Systems

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C CABLABLE ME MARKARKINGING & & IDEIDENTINTIFICFICATIATIONON EA EARTHRTHINGING & & LIGLIGHTIHTINGNG PROPROTECTECTIOTIONN CABCABLELE MANMANAGEAGEMENMENT PT PRODRODUCTUCTSS CABCABLELE ACCACCESSESSORIORIESES

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Ducab - Head Office P.O. BOX 11529, Jebel AliDubai, United Arab EmiratesPh. +9714 8082 500Fax +9714 8082 599email [email protected]

Ducab Branch - OmanP.O. BOX 3542, 112 RuwiMuscat, Sultanate of OmanPh. +968 245 651 78Fax +968 245 643 02email [email protected]

BICC MET W.L.LP.O. BOX 11413, ManamaKingdom of BahrainPh. +973 177 497 61Fax +973 177 280 27email [email protected]

Ducab Qatar LLCP.O. BOX 23209, Street No.52Salwa Industrial Area, Doha State of Qatar Ph. +974 320 9077email [email protected]

Ducab – KSADammam, Plan 71, Al Fasel St.Farhan Al-Zuabi BuildingKingdom of Saudi ArabiaPh. +966 563 212 090

Documents

Ducab Connect 2