Dulux Powder and Industrial Coatings · PDF fileWSAA Product Appraisal PA1427 Issue 2 6 COPYRIGHT coatings, adhesives, sealants and construction chemicals, as well as decorative concrete

WSAA Product Appraisal PA1427 Issue 2 1

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Dulux Powder and Industrial Coatings PRODUCT APPRAISAL REPORT No PA 1427 Issue 2

Kulorthene Abcite® 1060/X60 Thermoplastic Polymeric Coating

AS/NZS 4158: 2003 Thermal-bonded polymeric coatings on valves and fittings for water industry purposes

1st Issue Published: 13 May 2015 2nd Issue Published 9 March 2017

WSAA Product Appraisal Report No 1427 2

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Document History

The following information indicates the changes made to this document.

Date Version File Location

27/3/2015 1st Issue Peer Review Draft

U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Dulux Kulorthene Abcite 1060X60 Peer Review.docx

12/5/2015 1st Issue Published

U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Dulux Kulorthene Abcite 1060X60 Published Report.docx

9/3/2017 2nd Issue Published

U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Issue 2 Dulux Kulorthene Abcite 1060X60 Published Report.docx

Peer Reviewers

Name/Title Organisation Date

IPAM Expert Panel WSAA 10/05/2015

Peter Pittard, WSAA Contractor WSAA 8/3/2017

Approvals

Name/Title Signature Date

Carl Radford, Product Appraisal Manager Carl Radford 12/05/2015

Carl Radford, Product Appraisal Manager Carl Radford 9/3/2017


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Overview of WSAA

The Water Services Association of Australia (WSAA) is the peak industry body that supports

the Australian Urban Water Industry. Its members and associate members provide water and

sewerage services to approximately 20 million Australians and many of Austra lia’s largest

industrial and commercial enterprises.

The Association facilitates collaboration, knowledge sharing, networking and cooperation

within the urban water industry. It is proud of the collegiate attitude of its members which has

led to industry-wide approaches to national water issues.

WSAA can demonstrate success in the standardisation of industry performance monitoring and

benchmarking, as well as many research outcomes of national significance. The WSAA

Executive retains strong links with policy makers and legislative bodies and their influences, to

monitor emerging issues of importance to the urban water industry. WSAA is regularly

consulted and its advice sought by decision makers when developing strategic directions for

the water industry.

WSAA was formed in 1995 as a non-profit organisation to foster the exchange of information

relating to the provision of urban water services between industry, government and the

community, and to promote sustainable water resource management.

The Association’s main activities focus on four areas:

1. Influencing national and state policies on the provision of urban water services and

sustainable water resource management;

2. Promoting debate on environmentally sustainable development and management of

water resources and the community health requirements of public water supplies;

3. Improving industry performance and establishing benchmarks and industry leading

practices for water service processes; and

4. Fostering the exchange of information on education, training, research, water and

wastewater management and treatment and other matters of common interest.

Copyright

This document is copyrighted. Apart from any use as permitted under the Copyright Act 1968,

no part of this document may be reproduced or transmitted in any form or by any means,

electronically or mechanical, for any purpose, without the express written permission of Water

Services Association of Australia Limited.

© Copyright 2017 by WATER SERVICES ASSOCIATION of Australia Limited All rights

reserved.


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CONTENTS

1 EXECUTIVE SUMMARY ............................................................................................................................................. 5

1.1 Recommendation .................................................................................................................................................. 5

2 THE APPLICANT ......................................................................................................................................................... 5

2.1 The Manufacturer .................................................................................................................................................. 6

3 THE PRODUCT ........................................................................................................................................................... 6

4 SCOPE OF THE APPRAISAL ..................................................................................................................................... 7

5 APPRAISAL CRITERIA ............................................................................................................................................... 7

5.1 General.................................................................................................................................................................. 7

5.2 Quality Assurance Requirements .......................................................................................................................... 7

5.3 Performance Requirements................................................................................................................................... 7

6 COMPLIANCE WITH APPRAISAL CRITERIA............................................................................................................. 7

6.1 Compliance with Quality Assurance Requirements ............................................................................................... 7

6.2 Compliance with Performance Requirements ....................................................................................................... 7

6.2.1 Coating System Specification ......................................................................................................................... 7

6.2.2 Contamination of Drinking Water .................................................................................................................... 8

6.2.3 Performance Tests.......................................................................................................................................... 8

7 PACKAGING AND TRANSPORTATION ..................................................................................................................... 8

8 WATER AGENCY EXPERIENCE WITH THE PRODUCT OR FIELD TESTING REPORT ......................................... 8

9 PRODUCT WARRANTY .............................................................................................................................................. 8

10 LIFE EXPECTANCY .................................................................................................................................................. 9

11 FUTURE WORKS ...................................................................................................................................................... 9

12 REPORT RECOMMENDATION ................................................................................................................................ 9

13 DISCLAIMER ............................................................................................................................................................. 9

13.1 Issue of Report .................................................................................................................................................... 9

13.2 Limits on Reliance on Information and Recommendations................................................................................ 10

13.2.1 Disclaimer of liability ................................................................................................................................... 10

13.2.2 Intellectual Property and other rights .......................................................................................................... 10

13.2.3 Need for independent assessment ............................................................................................................. 10

13.3 No Updating ...................................................................................................................................................... 11

13.4 No Warranty ...................................................................................................................................................... 11

APPENDIX A - TECHNICAL MANUAL/BROCHURES ................................................................................................. 12

APPENDIX B - QUALITY ASSURANCE AND PRODUCT CERTIFICATION CERTIFICATES AND SCHEDULES ..... 36

APPENDIX C - SUPPLIER CONTACTS ....................................................................................................................... 41


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1 EXECUTIVE SUMMARY

This Issue 2 is an update of WSAA Product Appraisal Report 1427. It incorporates details of

ISO Type 5 Product Certification (StandardsMark) and updates other quality certification

details.

Kulorthene Abcite® X60 and Abcite® 1060 are thermoplastic polymeric coatings suitable for

application to metal valves and fittings. Both coatings have the same formulation with a

different particle size range. Abcite X60 is more conducive to electrostatic spray application

whilst Abcite 1060 is more conducive to fluidized bed application. The powder coatings

comply with AS/NZS 4158-2003 Thermal bonded polymeric coatings on valves and fittings

for water industry purposes.

Kulorthene Abcite 1060/X60 is manufactured by Axalta Coating Systems in Bulle,

Switzerland and is supplied and distributed by Dulux Powder & Industrial Coatings in

Australia and New Zealand.

Axalta Coatings Systems is a leading global coatings company dedicated solely to the

development, manufacture and sale of liquid and powder coatings. The company, previously

an operating unit of Du Pont, has over 145 years of experience in the coatings industry and

currently employs approximately 12,000 people worldwide with 35 manufacturing plants,

doing business in 130 countries.

Dulux Powder & Industrial Coatings is the largest powder coating supplier in Australia and

New Zealand. As a pioneer in the powder coatings industry, Dulux Powder & Industrial

Coatings offers a wide range of stock and custom made powder coating colours and

technologies.

Axalta holds an AS/NZS ISO 9001:2008 licence issued by Swiss Association for Quality and

Management Systems (SQS).

Dulux holds an AS/NZS ISO 9001:2008 licence issued by Global Compliance Solutions

(GCS)

The coatings have StandardsMark product certification to AS/NZS 4158:2003.

Kulorthene Abcite 1060/X60 is deemed as ‘fit for purpose’ and based on the information

available, this product has been rated ‘B’ with a life expectancy in excess of 50 years. This

rating is only a general guide to life expectancy and may increase or decrease as a result of

the system operating conditions, preventative maintenance programs, operating

environment and other geographical and site specific factors.

1.1 Recommendation

It is recommended that WSAA members and associates, subject to any specific requirements

of the member or associate, accept Kulorthene Abcite 1060/X60 as an acceptable coating

for application to valves and fittings for use in the water industry.

2 THE APPLICANT

Dulux Powder and Industrial Coatings is a member of the Dulux Group. Dulux Group employs

approximately 3,800 people in Australia, New Zealand, Papua New Guinea, South-East Asia

and China and reports under 5 operating segments.

Paints and Coatings Australia and New Zealand

Leading Australian and New Zealand manufacturers and marketers of premium branded

decorative paints, texture coatings, protective coatings, and woodcare coatings for the

existing home, new housing, commercial construction, infrastructure and industrial

markets. Its portfolio of brands includes Dulux, Cabot's, Berger and British Paints.

Consumer and Construction Products

Leading Australian and New Zealand manufacturer and marketer of high performance


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coatings, adhesives, sealants and construction chemicals, as well as decorative concrete

solutions and a range of concreting and light construction equipment for the Australian and

New Zealand civil engineering, industrial, commercial, infrastructure and residential

construction markets.

Garage Doors & Openers

Leading Australian and New Zealand manufacturer and marketer of premium branded

garage doors and automatic openers for residential and commercial use. Its brands include

B&D.

Lincoln Sentry

Leading Australian suppliers and distributors of hardware and components to the cabinet

and furniture making industry; the window door and glazing industries and the niche

industrial tape and insulation markets.

Other

This segment includes: the Yates Garden Care business in Australia and New Zealand; Powder

& Industrial Coatings business in Australia and New Zealand; DGL Camel joint venture in China

and Hong Kong and its DGL International business in South East Asia; and Dulux Paints

business in Papua New Guinea.

Dulux Powder & Industrial Coatings is the largest powder coating supplier in Australia and

New Zealand. As a pioneer in the powder coatings industry, Dulux Powder & Industrial

Coatings offers a wide range of stock and custom made powder coating colours and

technologies.

2.1 The Manufacturer

Axalta Coatings Systems is a leading global coatings company dedicated solely to the

development, manufacture and sale of liquid and powder coatings. The company provides a

range of performance and transportation coatings for manufacturers of light and commercial

vehicles, the refinish aftermarket and for many industrial applications.

The company, previously an operating unit of Du Pont, nominates the following profile:

Over 145 years of experience in the coatings industry

More than 12,000 people who create, manufacture, distribute and support our products

and services

Doing business in 130 countries

35 manufacturing plants around the world

7 Research & Development centers on four continents

Over 1,800 patents held or pending

45 training centers to support customers around the globe

More than 120,000 customers including 4,000 distributors

Annual revenue in excess of $4.3 billion

Headquartered in Philadelphia, Axalta manages its business in five regions servicing North

America, Latin America (including Mexico), China, East and South Asia, and Europe, Middle

East and Africa.

3 THE PRODUCT

Kulorthene Abcite X60 and 1060 are high build thermoplastic powder coatings complying with

AS/NZS 4158-2003 Thermal bonded polymeric coatings on valves and fittings for water

industry purposes. Both X60 and 1060 have the same formulation with a different particle size


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range. Abcite X60 is more conducive to electrostatic spray application whilst Abcite 1060 is more

conducive to fluidized bed application.

Kulorthene Abcite 1060/X60 is based on DuPont Surlyn® resin, the same polymer used for the

tough outer surface of golf balls.

The coating is suitable for application to metal surfaces commonly utilized for valves and fittings

in the water industry, including ductile and grey cast iron, steel and copper alloys. It provides

adhesion by chemical bonding to the metal substrate without the need for a separate adhesive

primer and is typically applied with film thicknesses between 300µm and 500µm, which complies

with AS/NZS4158, although the recommended minimum film thickness is 350µm.

4 SCOPE OF THE APPRAISAL

The scope of this appraisal covers Kulorthene Abcite X60 and Kulorthene Abcite 1060, high

build thermoplastic coatings in dark blue colour (RAL 5017), for application to ferrous

substrates.

5 APPRAISAL CRITERIA

5.1 General

Appraisal criteria is determined by the WSAA Infrastructure and Materials (IPAM) Network

and regularly reviewed to ensure that the criteria reflect the requirements of WSAA members.

5.2 Quality Assurance Requirements

The WSAA IPAM Network accepts polymeric coatings manufactured under cover of a third

party certified management system complying with AS/NZS ISO 9001 and having ISO Type

5 product certification in accordance with AS/NZS 4158:2003 Thermal-bonded polymeric

coatings on valves and fittings for water industry purposes, by a JAS-ANZ accredited

Conformity Assessment Body (CAB) or by a CAB accredited by international accreditation

system recognised by JAS-ANZ.

5.3 Performance Requirements

The Kulorthene Abcite 1060/X60 coating has been appraised for compliance with AS/NZS

4158:2003 Thermal-bonded polymeric coatings on valves and fittings for water industry

purposes.

6 COMPLIANCE WITH APPRAISAL CRITERIA

6.1 Compliance with Quality Assurance Requirements

Dulux has submitted copies of Quality Assurance licenses as listed below and included in

Appendix B.

Dulux Powder and Industrial Coatings: ISO 9001:2008 issued by Global Compliance

Solutions (GCS)

Axalta Polymer Powders: ISO 9001:2008 issued by Swiss Association for Quality and

Management Systems (SQS)

Axalta Polymer Powders: ISO Type 5 Product Certification (StandardsMark) to AS/NZS

4158:2003 issued by SAI-Global.

6.2 Compliance with Performance Requirements

6.2.1 Coating System Specification

AS/NZS 4158 Clause 2.2 nominates that the coating system shall be specified in accordance

with Appendix D. Dulux has submitted a copy of a document entitled “Processing Guide for

the Application of Kulorthene Thermoplastic Powder Coating” that details the requirements

for the specification of the coating system. This is included in Appendix A. A separate

documents detailing recommended repair procedures are also provided in Appendix A.


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6.2.2 Contamination of Drinking Water

Dulux has submitted test reports from the Australian Water Quality Centre demonstrating

compliance of Kulorthene Abcite 1060/X60 to AS/NZS 4020 when exposed at area to volume

ratios of 15,000 mm2/L.

In addition test reports from the Australian Water Quality Centre have been submitted to

demonstrate compliance of the recommended wet epoxy repair compound, Dulux

Duremax®.

6.2.3 Performance Tests

Dulux has submitted reports from CSIRO to demonstrate compliance with the type test

requirements of AS/NZS 4158. The required tests are Hot Water Immersion, Water

Adsorption, Flexibility, Impact Resistance, Penetration Resistance, Abrasion Resistance,

Cathodic Disbondment and Thermal Stability. All results indicated a pass and in most cases

far exceeded minimum requirements.

CSIRO Materials Science and Engineering in Melbourne is a NATA accredited laboratory

(No. 165).

The ultraviolet radiation test was conducted in house by Dulux Powder, Research and

Development department and the results were positive.

The tests results submitted by Dulux satisfy the requirements of AS/NZS 4158.

7 PACKAGING AND TRANSPORTATION

The powder material is supplied in 20kg packages. A shelf life of 5 years is advised when

stored below 25 degrees in dry conditions out of direct sunlight.

8 WATER AGENCY EXPERIENCE WITH THE PRODUCT OR FIELD TESTING

REPORT

Dulux has provided information of previous application of the product on valves and fittings

in Europe and New Zealand. A letter of approval has been submitted from Watercare,

Auckland, NZ (dated 22 May 2014).

At the time of writing Australian manufacturers of valves and fittings have not used the

coating.

9 PRODUCT WARRANTY

a) DuluxGroup warrants that the Goods supplied will be of merchantable quality and

will conform to the specifications published by it in relation to the Goods.

b) DuluxGroup also accepts liability for all warranties implied to the transactions under

these terms and conditions under the Consumer Guarantees Act 1993, the Sale of

Goods Act 1908, and any statutory amendment or re- enactment thereof or any

other legislation the effect of which cannot be excluded, All warranties and

conditions that are capable of exclusion and would, apart from this provision, form

part of these terms and conditions, are expressly excluded.

c) Except where by legislation liability may not be limited, or where a limitation of

liability would otherwise render DuluxGroup liable to a penalty, DuluxGroup's liability

in connection with the sale of the Goods and these terms of sale is limited to any

one of the following, as determined by DuluxGroup:

i. the replacement of the Goods or the supply of equivalent Goods;

ii. the repair of the Goods or payment of the cost of having the Goods repaired;

or

iii. the refund of the price paid by the Buyer for the Goods.


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d) To the extent the law permits and notwithstanding any other clause of these terms

and conditions, DuluxGroup excludes all liability whatsoever to the Buyer for any

Consequential Loss.

10 LIFE EXPECTANCY

Based on the information available and the successful performance under the nominated

type test regime this product has been rated ‘B’ with a life expectancy in excess of 50 years.

This rating is only a general guide to life expectancy and may increase or decrease as a

result of the system operating conditions, preventative maintenance programs, operating

environment and other geographical and site specific factors.

11 FUTURE WORKS

There are no future works requirements.

12 REPORT RECOMMENDATION

It is recommended that WSAA members and associates accept or authorise Dulux

Kulorthene Abcite 1060/X60 as a suitable coating for valves and fittings supplied for their

pressure pipelines in water supply and sewer networks.

13 DISCLAIMER

This Product Appraisal Report (Report) is issued by the Water Services Association of

Australia Limited on the understanding that:

This Report applies to the product(s) as submitted. Any changes to the product(s)

either minor or major shall void this Report.

To maintain the recommendations of this Report any such changes shall be detailed

and notified to the Product Appraisal Manager for consideration and review of the

Report and appropriate action. Appraisals and their recommendations will be the

subject of continuous review dependent upon the satisfactory performance of products.

WSAA reserves the right to undertake random audits of product manufacture and

installation. Where products fail to maintain appraised performance requirements the

appraisal and its recommendations may be modified and reissued. Appraisal reports

will be reviewed and reissued at regular intervals not exceeding five (5) years.

The following information explains a number of very important limits on your ability to

rely on the information in this Report. Please read it carefully and take it into account

when considering the contents of this Report.

Any enquiries regarding this report should be directed to the Program Manager, Carl

Radford, Phone: 03 8605 7601 email [email protected].

13.1 Issue of Report

This Report has been published and/or prepared by the Water Services Association of

Australia Limited and nominated Project Manager and peer group of technical specialists

(the Publishers).

The Report has been prepared for use within Australia only by technical specialists that have

expertise in the function of products such as those appraised in the Repor t (the Recipients).

By accepting this Report, the Recipient acknowledges and represents to the Publisher(s)

and each person involved in the preparation of the Report that the Recipient has understood

and accepted the terms of this Disclaimer.

mailto:[email protected]


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13.2 Limits on Reliance on Information and Recommendations

13.2.1 Disclaimer of liability

Neither the Publisher(s) nor any person involved in the preparation of the Report accept(s)

any liability for any loss or damage suffered by any person however caused (including

negligence or the omission by any person to do anything) relating in any way to the Report

or the product appraisal criteria underlying it. This includes (without limitation) any liability

for any recommendation or information in the Report or any errors or omiss ions.

13.2.2 Intellectual Property and other rights

The Water Services Association of Australia Limited does not undertake any assessment of

whether the importation, manufacture, sale or use of the Product the subject of this Report

infringes the intellectual property rights or proprietary rights of any person. Recipients of the

report should undertake their own assessment of whether (as relevant) the importation,

manufacture, sale or use of the relevant Products infringe the intellectual property rights or

other proprietary rights of any person. If the Product infringes intellectual property rights or

other proprietary rights there is potential for the supply of the Products to be interrupted.

From time to time the Water Services Association of Australia Limited and the other

Publishers may receive notice of allegations that the importation, manufacture, sale or use

of the Product infringes intellectual property rights or other proprietary rights. The Water

Services Association of Australia Limited's policy is to not refer to such allegations in its

reports or take any other steps to put Recipients on notice of such allegations, unless and

until it is aware that the allegations have been admitted or proved in Court. As such,

Recipients acknowledge, agree and accept that the Water Services Association of Australia

Limited may have information in its possession about intellectual property rights infringement

allegations or other infringement allegations in relation to the Product which are not referred

to or disclosed in this Report and which are not otherwise communicated to Recipients.

13.2.3 Need for independent assessment

The information and any recommendation contained (expressly or by implication) in this

Report are provided in good faith (and subject to the limitations noted in this Report).

However, you should treat the information as indicative only. You should not rely on that

information or any such recommendation except to the extent that you reach an agreement

to the contrary with the Publisher(s).

This Report does not contain all information that a person might require for the purposes of

assessing any product discussed or appraised within it. The product appraisal criteria used

in preparing this Report may not address all relevant aspects of the Product.

Recipients should seek independent evidence of any matter which is material to their

decisions in connection with an assessment of the Product and consult their own advisers

for any technical information required. Any decision to use the Product should take into

account the reliability of that independent evidence obtained by the Recipient regarding the

Product.

Recipients should also independently verify and assess the appropriateness of any

recommendation in the Report, especially given that any recommendation will not take into

account a Recipient’s particular needs or circumstances.

WSAA has not evaluated the extent of the product liability and professional indemnify

insurance that the provider of the product maintains. Recipients should ensure that they

evaluate the allocation of liability for product defects and any professional advice obtained

in relation to the product or its specification including the requirements for product liability

and professional indemnity insurance.


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13.3 No Updating

Neither the Publisher(s) nor any person involved in the preparation of this Report [has] [have]

any obligation to notify you of any change in the information contained in this Report or of

any new information concerning the Publisher(s) or the Product or any other mat ter.

13.4 No Warranty

The Publisher(s) do[es] not, in any way, warrant that steps have been taken to verify or audit

the accuracy or completeness of the information in this Report, or the accuracy,

completeness or reasonableness of any recommendation in this Report.


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APPENDIX A - TECHNICAL MANUAL/BROCHURES


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APPENDIX B - QUALITY ASSURANCE AND PRODUCT CERTIFICATION CERTIFICATES AND SCHEDULES

Copies of the following Quality Certification Certificates are also available for downloading

from the WSAA ‘Members Only’ IPAM Portal Website.

TABLE B1 DULUX POWDER & INDUSTRIAL COATINGS - MANAGEMENT SYSTEMS

Applicants Business Site Address: 31b Hillside Rd, Glenfielld Auckland, New Zealand 0627

Quality Systems Standard ISO 9001:2008

Certificate Registration No. 526Q4-1

Certifying agency Global Compliance Solutions (GCS)

Expiry date of certification 15 September 2018

TABLE B2 AXALTA COATING SYSTEMS - MANAGEMENT SYSTEMS

Manufacturing Plant Address: Rue St. Joseph 25, Bulle, Switzerland CH-1630

Quality Systems Standard ISO 9001:2008

Certificate Registration No. 11189

Certifying agency Swiss Association for Quality and Management Systems (SQS)

Expiry date of certification 24 August 2018

TABLE B3 AXALTA COATING SYSTEMS – PRODUCT CERTIFICATION

Manufacturing Plant Address: Rue St. Joseph 25, Bulle, Switzerland CH-1630

Quality Systems Standard AS/NZS 4158:2003

Certificate Registration No. SMK40580

Certifying agency SAI Global

Expiry date of certification 28 Jul 2021


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APPENDIX C - SUPPLIER CONTACTS

DULUX POWDER AND INDUSTRIAL COATINGS

NEW ZEALAND

31B Hillside Road

Glenfield,

Auckland 0627

New Zealand

Contact: Keith Watson, Technical Development Manager

Phone: +64 9 441 7774

Mobile: +64 21926260

Email: [email protected]

AUSTRALIA

1-15 Pound Road West

Dandenong South 3175

Australia

Phone: +61 3 8787 4500

mailto:[email protected]

WSAA Product Appraisal Report No 1427 42

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Melbourne Office

Suite 802, Level 8,

401 Docklands Drive

Docklands VIC 3006

Phone: (03) 8605 7666 Fax: (03) 8605 7612 Sydney Office

Level 11, 39 Martin Place Sydney NSW 2000

GPO Box 915 Sydney NSW 2001

Phone: (02) 9221 5966

www.wsaa.asn.au

http://www.wsaa.asn.au/

Documents

Dulux Powder and Industrial Coatings · PDF fileWSAA Product Appraisal PA1427 Issue 2 6 COPYRIGHT coatings, adhesives, sealants and construction chemicals, as well as decorative concrete