DUPLO CORPORATION

Parts are indicated separately as shown below according to destinations.

q : AC 120 V 60 Hz Specificationw : AC 230 V 50 Hz Specification

COLLATOR SYSTEMDC-10000S/8000S 2

PARTS CATALOG

96F-P12M0-9806-0

PARTS CATALOG1. Paper Feed Section I ............................................................................................................................................... 32. Paper Feed Section II .............................................................................................................................................. 43. Paper Feed Bin Section ........................................................................................................................................... 54. Drive Section .......................................................................................................................................................... 75. Sucker Drive Section .............................................................................................................................................. 86. Pinch Roller Drive Section ..................................................................................................................................... 97. Stopper Drive Section ............................................................................................................................................ 108. Brake Section ......................................................................................................................................................... 119. Elevator Section ..................................................................................................................................................... 1210. Main Drive Section ................................................................................................................................................ 1311. Vertical Conveyance Section I ............................................................................................................................... 1412. Vertical Conveyance Section II ............................................................................................................................. 1513. Conveyance Switch Section I ................................................................................................................................ 1714. Conveyance Switch Section II ............................................................................................................................... 1815. Piping Section I ...................................................................................................................................................... 1916. Piping Section II .................................................................................................................................................... 2017. External Covers Section ......................................................................................................................................... 2118. Control Panel Section ............................................................................................................................................ 2319. Electrical Parts Section .......................................................................................................................................... 2420. Accessories ............................................................................................................................................................ 2621. LU-HM Section I ................................................................................................................................................... 2722. LU-HM Section II .................................................................................................................................................. 2823. Drive Section (LU-HM) I ...................................................................................................................................... 3024. Drive Section (LU-HM) II ..................................................................................................................................... 3125. Feeder Base (LU-HM) ........................................................................................................................................... 3326. Jogger (Exterior Parts) Section .............................................................................................................................. 3527. Jogger (Electrical Parts) Section ............................................................................................................................ 3628. Jogger (Paper Guide) Section ................................................................................................................................ 3729. Pump Section (DC-8000S P) ................................................................................................................................. 3830. R. Conveyance Section .......................................................................................................................................... 3931. Drive Section (R. Conveyance) I ........................................................................................................................... 4032. Drive Section (R. Conveyance) II .......................................................................................................................... 4133. Side Conveyance Section ....................................................................................................................................... 4234. Drive Section (Side Conveyance) I ........................................................................................................................ 4335. Drive Section (Side Conveyance) II ...................................................................................................................... 4436. Accessories ............................................................................................................................................................ 4537. Labels (For Europe) ............................................................................................................................................... 4738. Labels (For U.S.A.) ................................................................................................................................................ 4839. Wiring Diagram (DC-10000S) .............................................................................................................................. 4940. Wiring Diagram (DC-8000S 2) ............................................................................................................................. 50

MAINTENANCE PARTS LIST ..................................................................................................... 51

INDEX........................................................................................................................................... 57

Table of Contents

3 96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

1. Paper Feed Section I

1 96F-10320 Pipe end2 015-10014 O ring3 96F-10350 Air blast pipe4 96F-10441 Air nozzle5 96F-10373 Brush6 96F-10410 Guide Plate7 96F-10340 Shutter8 96F-10500 Stay9 96F-10490 Hose guide

10 96F-10220 Spring T11 93L-13130 Pillar12 96F-10230 Roller13 96F-10180 Air bracket14 015-10004 O ring15 952-61290 Angle16 96F-10210 Arm17 96F-10150 Bearing18 96F-10090 Sucker19 96F-10130 Sucker pipe20 96F-10100 Paper guide21 96F-10051 Absorbent pad22 015-10013 O ring23 96F-10060 Valve24 96F-10112 Spring C25 96F-10171 Shutter26 96F-10280 Spring C27 92G-91130 Knob screw28 015-10100 Cap

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MODEL DC-10000S/8000S 2

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1010101020102010110101010101020205010505050505010101010

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MODEL DC-10000S/8000S 2

96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

2. Paper Feed Section II

1 96F-11420 Gear2 96F-11381 Vertical conveyance shaft unit3 91H-11521 Bearing4 96F-11730 Paper feed guide (lower)5 96F-11721 Paper feed guide (upper)6 96F-11620 Guide plate unit7 056-09007 Cable clamp8 96F-11171 Fulcrum shaft unit9 96F-11240 Conveyance shaft (lower)

10 96F-11252 Pinch roller unit11 96F-10230 Roller12 93L-13130 Pillar13 96F-11350 Spring T14 96F-82291 Sensor unit

96F-81910 LED sensor unit96F-81930 PHD sensor unit

15 013-10024 Bearing16 952-14380 Angle17 96F-11560 Side plate R18 93L-20150 Conveyance roller A19 96F-11130 Brake20 96F-11120 Spring C21 96F-11690 Angle22 96F-11080 Conveyance shaft (upper)23 96F-11501 Stopper24 96F-11570 Side plate L25 96F-81001 Electromagnetic clutch

88

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5 96F-P12M0-9806-0

MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

9

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3. Paper Feed Bin Section

1 96F-12035 Paper feed plate2 96F-12180 Corner guide unit3 93L-13130 Pillar4 96F-10230 Roller5 96F-12041 Paper feed Plate guide6 054-10146 Switch7 96F-12683 Switch angle8 96F-82720 Bundled wire unit8 99L-80372 Cord unit S9 96F-12560 Linear shaft

10 96F-12600 Spring hook11 96F-12490 Block unit 112 96F-12520 Block unit 213 96F-12280 Spring T14 96F-12250 Pillar15 96F-12260 Rack16 96F-12244 Block17 96F-12231 Paper feed plate arm18 96F-12271 Reinforcement plate19 96F-12320 Pin20 96F-12290 Control plate21 93L-13110 Roller22 96F-12351 Stainless wire23 96F-12381 Spring T24 96F-12121 Paper feed plate base25 96F-12410 Cushion26 96F-12390 Lever

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To 9. Elevator Section

1010101010101010101010291010101010101010101010101010

6

MODEL DC-10000S/8000S 2

96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

3. Paper Feed Bin Section

27 995-13320 Pillar28 93L-12082 Pillar29 95K-14120 Knob30 056-00003 Bushing

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To 9. Elevator Section

10101010

7 96F-P12M0-9806-0

MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

4. Drive Section

1 96F-20170 Plate unit2 96F-20230 Switch base3 96F-20080 54N sprocket4 96F-20090 Boss unit5 96F-20150 Collar6 96F-80980 Electromagnetic clutch7 013-00071 Bearing8 96F-20251 Main shaft9 96F-20160 Collar

10 96F-20260 32N sprocket11 96F-20301 20N sprocket unit12 96F-20330 Pillar13 014-00191 Bush chain14 96F-82330 Electromagnetic brake15 062-00516 Photointerrupter16 013-00163 Bearing

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MODEL DC-10000S/8000S 2

96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

5. Sucker Drive Section

1 96F-21141 Level bar SA1 96F-21151 Level bar SA2 96F-21200 Block (lower)3 96F-21191 Block (upper)4 96F-21160 Slide plate5 96F-21101 Plate6 013-00014 Bearing7 96F-21051 Cam SA8 96F-21060 Cam boss9 053-10017 Relay

10 96F-81530 Universal bush11 96F-82361 Inverter11 051-10085 Inverter12 053-10077 Relay

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9 96F-P12M0-9806-0

MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

6. Pinch Roller Drive Section

1 96F-22140 Level bar PR1 96F-22130 Level bar PR2 0Z4-08022 Z collar3 96F-22341 Bracket4 96F-22351 Channel5 96F-21200 Block (lower)6 96F-21191 Block (upper)7 952-14380 Angle8 96F-22240 Spring T9 96F-22160 Spring plate

10 96F-21101 Plate11 013-00014 Bearing12 96F-22052 Cam PR13 96F-22060 Cam boss14 013-00147 Bearing15 96F-22400 32N sprocket16 96F-22392 Shaft

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MODEL DC-10000S/8000S 2

96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

7. Stopper Drive Section

1 96F-23111 Stopper2 93L-11140 Collar3 013-10039 Bearing4 96F-23120 Washer5 96F-23190 Pillar6 96F-23200 Washer7 96F-23090 Slide bar ST7 96F-23102 Slide bar ST8 96F-23210 Bearing9 96F-23291 Spring T

10 952-14380 Angle11 013-00014 Bearing12 96F-23180 Pillar13 96F-23051 Cam ST14 96F-22060 Cam boss15 96F-23250 Collar16 013-00147 Bearing17 96F-22400 32N sprocket18 96F-23232 Shaft19 96F-23350 Bracket20 013-00003 Bearing

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11 96F-P12M0-9806-0

MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

8. Brake Section

1 013-10024 Bearing2 96F-24050 10T gear3 96F-24060 Shaft unit4 93L-50080 42T gear5 96G-22450 Collar6 96F-24260 Fixed plate7 96F-24240 Bracket8 96G-42220 Pinion gear9 96F-81011 Electromagnetic brake

10 96F-24140 Shaft11 96F-24250 Base12 013-00003 Bearing

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12 96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

1 96F-25310 Stainless wire2 96F-25381 Center pin3 96F-25300 Level bar EL3 96F-25330 Level bar EL4 92W-10470 Guide5 91K-22250 Roller6 96F-25370 Center pin7 96F-25161 Plate8 96F-25152 Sensor bracket9 011-10029 Spacer

10 96F-25420 Center pin11 96G-20080 Holder12 96F-25441 Joint bar13 013-00068 Bearing14 96F-25430 Center pin15 96F-25080 60T gear16 013-00147 Bearing17 96F-25041 25T gear17 96F-25050 25T gear18 96F-25100 Shaft19 96F-25113 Bracket20 062-00516 Photointerrupter21 051-10051 Gear head21 051-10068 Gear head22 96F-82180 Motor unit22 96F-82600 Motor unit23 067-10145 C24 96G-12370 Washer

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9. Elevator Section

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MODEL DC-10000S/8000S 2

13 96F-P12M0-9806-0

MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

10. Main Drive Section

1 96F-30210 Bracket2 013-00068 Bearing3 96F-30110 Pulley unit4 96F-30150 Pulley5 96F-30160 Index plate6 96F-30190 Angle7 96F-80921 Motor8 96F-30090 Screw plate9 056-00778 Bush

10 96G-80103 Relay P.W.B. unit11 056-00779 Collar12 96F-81530 Universal bush13 96F-30320 Sprocket unit14 96F-30380 Center pin15 93Y-51200 Sprocket unit16 014-00191 Bush chain17 96F-30311 48N sprocket18 014-10096 Belt19 014-00209 Bush chain20 96F-30060 Motor pulley21 96F-30230 Center pin22 96F-30360 Bracket23 062-00516 Photointerrupter

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8

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14

236

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MODEL DC-10000S/8000S 2

96F-P12M0-9806-0

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

11. Vertical Conveyance Section I

1 013-00068 Bearing2 96F-31080 Timing pulley3 96F-31050 Shaft unit4 945-12151 Timing gear5 96F-31120 Shaft unit6 014-00218 Timing belt7 91H-51521 Idler unit8 96F-31550 Idler shaft9 96F-31170 Pulley

10 945-26031 Roller11 92L-31280 Conveyance roll12 96F-31210 Shaft unit13 96F-31380 Center pin14 93L-61172 Pulley unit15 93L-20540 Gear16 96F-31310 Idler shaft17 014-10097 Synchronized belt18 96F-31630 Center pin19 96F-31641 Pulley unit20 93L-61172 Pulley unit21 014-10234 Synchronized belt

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MODEL DC-10000S/8000S 2

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

1 96F-40060 Stay2 96F-40551 Sub-guide2 96F-40542 Sub-guide3 92L-12190 Angle4 945-25700 Spring T5 96F-40040 Conveyance board5 96F-40051 Conveyance board6 97K-30121 Roller unit7 97K-30091 Shaft8 96F-40351 Flat belt8 96F-40360 Flat belt9 96F-40490 Hook L

10 96F-40480 Hook R11 96F-40190 Shaft12 96F-40200 Roller13 96F-40260 Stay14 91H-11260 Bearing15 97K-30350 Bracket16 92L-30370 Shaft17 92L-30381 Roller unit18 945-25310 Bearing19 945-25320 Spring C20 96F-40531 Shaft21 991-23261 Magnet22 96F-40410 Clamp rod23 91H-14470 Plate spring24 91H-14460 Knob

12. Vertical Conveyance Section II

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

25 96F-40402 Stay26 93E-83150 Proximity sensor

12. Vertical Conveyance Section II

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DESCRIPTION AREANo. PARTS No. 8000S 2QTy10000SQTy

13. Conveyance Switch Section I

1 93L-21062 Spring C2 93L-21050 Bearing3 96F-41050 Shaft4 96F-31170 Pulley5 941-30131 Bearing6 96F-41140 Finger B7 96F-41130 Finger A8 96F-41111 Square stay unit9 96F-41280 Stopper

10 96F-41200 Pillar11 96F-41211 Lever12 003-80589 DC, solenoid13 96F-41250 Lever14 0Z4-08018 Z collar15 0Z4-08022 Z collar16 952-14380 Angle17 94R-40190 Spring T18 96F-41162 Lever unit

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MODEL DC-10000S/8000S 2

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