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Dura Profile Installation and Technical Manual About Dura Profile Dura Profile is a collection of heavy duty, corrosion resistant fibreglass profiles suitable for a wide range of applications. The ability of Dura Profile to guard against deterioration from industrial chemicals and environmental factors make it a logical and cost-effective alternative to carbon, steel, aluminium, wood or other conventional materials. We carry a large stock holding of profile, including standard Angle, Channel, Box and Tube sections. Profiles are available in ISO resin as standard, and can be produced in other resin systems as a special order, subject to minimum order quantities. Dura Profile provides the engineer with a high degree of design freedom and offers exceptional material properties for a wide range of applications. If you require any further information or support, please visit www.duracomposites.com or call us on +44 (0)1255 423601 where one of our team will be happy to help.

Dura Profile - Dura Composites · Dura Profile provides the engineer with a high degree of design freedom and ... 60 ASTM D2583 Flexural strength MPa 240 ... 4000 2158 1439 1079 863

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Dura Profile Installation and Technical Manual

About Dura Profile

Dura Profile is a collection of heavy duty, corrosion resistant fibreglass profiles suitable for a wide range of applications. The ability of Dura Profile to guard against deterioration from industrial chemicals and environmental factors make it a logical and cost-effective alternative to carbon, steel, aluminium, wood or other conventional materials. We carry a large stock holding of profile, including standard Angle, Channel, Box and Tube sections. Profiles are available in ISO resin as standard, and can be produced in other resin systems as a special order, subject to minimum order quantities. Dura Profile provides the engineer with a high degree of design freedom and offers exceptional material properties for a wide range of applications. If you require any further information or support, please visit www.duracomposites.com or call us on +44 (0)1255 423601 where one of our team will be happy to help.

Dura Profile – May 2017

About Dura Profile Glass-reinforced plastic (GRP) is a composite material made of a thermosetting plastic resin reinforced by fine fibres of glass along with the use of additives and is commonly referred to by the name of fibreglass. Dura Composites Ltd carries one of the largest stock holdings of profile, including standard Angle, Channel, Beam, Box and Tube. The Standard Profile Range we hold in stock are produced in 6m lengths, ISO Resin and are Dark Grey RAL 7043. (These can be cut to size, please speak to your local representative to discuss your requirements.) Key applications and benefits for GRP Dura Profile include: Applications Features Benefits Work/Public Platforms Corrosion Resistant Suitable for Harsh Environments Sub Floor Platforms High Strength/Low Weight Ideal for Manual Handling Bridge Decking & Structures Non-Conductive Suitable for High Voltage Areas Ladders/Staircases Fire Resistant Suitable for Fire Escapes Cable Trays UV Resistant No painting Protective Screens 25 Yr. Warranty & 60 Yr. Expected Lifespan Fit and Forget Dura Profile Components:

Dura Profile – May 2017

Understanding Dura Profile Load & Deflection Data: A Point Load is any static load considered to act over a small or concentrated area when compared to the extent of the surface to which the load is applied. A Uniformly Distributed Load or UDL is one where the load is considered evenly distributed across a defined area.

Point Load UDL

Determining the correct load rating for your Dura Profile is dependent on the intended use. For more information please consult your Dura Composites representative.

Dura Profile – May 2017

Dura Profile Channel 254x72x12.7mm

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 4680 8900 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength

MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

H (mm) 254

W (mm) 72

Thickness 1mm 12.7

Thickness 12.7

Colour Grey

Length mm 6000

Dura Profile – May 2017

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 103134 68756 51567 41253 34378 29467 25783 3000 45837 30558 22919 18335 15279 13096 11459 4000 25783 17189 12892 10313 8594 7367 6446 5000 16501 11001 8251 6601 5500 4715 4125 6000 11459 7640 5730 4584 3820 3274 2865

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 264022 220018 188587 165014 2000 82507 55005 41253 33003 27502 23573 20627 3000 24446 16298 12223 9779 8149 6985 6112 4000 10313 6876 5157 4125 3438 2947 2578 5000 5280 3520 2640 2112 1760 1509 1320 6000 3056 2037 1528 1222 1019 873 764

Dura Profile Angle 51x51x6.35

H mm 51

W mm 51

Thickness 1 mm 6.35

Thickness 2 mm 6.35

Colour Grey

Length mm 6000

Dura Profile – May 2017

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 607 1154 1.70-1.90 75 degree

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 500 5780 3854 2890 2312 1927 1652 1445 750 2569 1713 1285 1028 856 734 642 1000 1445 963 723 578 482 413 361 1250 925 617 462 370 308 264 231 1500 642 428 321 257 214 184 161 1750 472 315 236 189 157 135 118

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400

500 18497 12332 9249 7399 6166 5285 4624 750 5481 3654 2740 2192 1827 1566 1370 1000 2312 1541 1156 925 771 661 578 1250 1184 789 592 474 395 338 296 1500 685 457 343 274 228 196 171 1750 431 288 216 173 144 123 108

Fibreglass content % 55-60 ASTM D792 Tensile strength MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa 23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa 240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Dura Profile – May 2017

Dura Profile Angle 76x76x9.5mm H mm 76

W mm 76

Thickness 1 mm 9.5

Thickness 2 mm 9.5

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 1354 2572 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa 23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa 240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa 25 ISO 14130

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 5864 3909 2932 2346 1955 1675 1466 1500 2606 1737 1303 1042 869 745 652 2000 1466 977 733 586 489 419 366 2500 938 625 469 375 313 268 235 3000 652 434 326 261 217 186 163 3500 479 319 239 191 160 137 120

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 9382 6255 4691 3753 3127 2681 2346 1500 2780 1853 1390 1112 927 794 695 2000 1173 782 586 469 391 335 293 2500 600 400 300 240 200 172 150 3000 347 232 174 139 116 99 87 3500 219 146 109 88 73 63 55

Dura Profile – May 2017

Dura Profile Angle 102x102x12.7mm H mm 102

W mm 102

Thickness 1 mm 12.7

Thickness 2 mm 12.7

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 2404 4567 1.70-1.90 75 degree Fibreglass content % 55-60 ASTM D792 Tensile strength MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa 23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Concentrated Line Load (N)

Span (mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 24592 16395 12296 9837 8197 7026 6148 2000 6148 4099 3074 2459 2049 1757 1537 3000 2732 1822 1366 1093 911 781 683 4000 1537 1025 769 615 512 439 384 5000 984 656 492 393 328 281 246 6000 683 455 342 273 228 195 171

Uniform Load (N/M)

Span (mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 26232 19674 15739 13116 11242 9837 2000 4918 3279 2459 1967 1639 1405 1230 3000 1457 972 729 583 486 416 364 4000 615 410 307 246 205 176 154 5000 315 210 157 126 105 90 79 6000 182 121 91 73 61 52 46

Dura Profile – May 2017

Dura Profile Angle 152x152x9.5mm H mm 152

W mm 152

Thickness 1 mm 9.5

Thickness 2 mm 9.5

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 2797 5315 1.70-1.90 75 degree

Fibreglass content %

55-60 ASTM D792 Tensile strength MPa 240 ASTM D638

Water absorption %

0.3 ISO 1172 Tensile modulus GPa 23 ASTM D638

Barcol hardness

60 ASTM D2583 Flexural strength MPa 240 ASTM D790

Impact strength J/m

1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Concentrated Line Load (N)

Span (mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 11095 8321 6657 5548 4755 4161 3000 7397 4931 3698 2959 2466 2113 1849 4000 4161 2774 2080 1664 1387 1189 1040 5000 2663 1775 1331 1065 888 761 666 6000 1849 1233 925 740 616 528 462

Uniform Load (N/M)

Span (mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 13314 8876 6657 5326 4438 3804 3329 3000 3945 2630 1972 1578 1315 1127 986 4000 1664 1110 832 666 555 476 416 5000 852 568 426 341 284 243 213 6000 493 329 247 197 164 141 123

Dura Profile – May 2017

Dura Profile Angle 152x152x12.7mm H mm 152

W mm 152

Thickness 1 mm 12.7

Thickness 2 mm 12.7

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 3700 7030 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength

MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 14389 10791 8633 7194 6167 5396 3000 9592 6395 4796 3837 3197 2741 2398 4000 5396 3597 2698 2158 1799 1542 1349 5000 3453 2302 1727 1381 1151 987 863 6000 2398 1599 1199 959 799 685 600

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 28777 24666 21583 2000 17266 11511 8633 6907 5755 4933 4317 3000 5116 3411 2558 2046 1705 1462 1279 4000 2158 1439 1079 863 719 617 540 5000 1105 737 553 442 368 316 276 6000 639 426 320 256 213 183 160

Dura Profile – May 2017

Dura Profile Box 50x50x6.35mm

H mm 50

W mm 50

Thickness 1 mm 6.35

Thickness 2 mm 6.35

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 1110 2110 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength

MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Dura Profile – May 2017

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 500 15081 10054 7540 6032 5027 4309 3770 1000 3770 2513 1885 1508 1257 1077 943 1500 1676 1117 838 670 559 479 419 2000 943 628 471 377 314 269 236 2500 603 402 302 241 201 172 151 3000 419 279 209 168 140 120 105

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 500 48258 32172 24129 19303 16086 13788 12064 1000 6032 4021 3016 2413 2011 1723 1508 1500 1787 1192 894 715 596 511 447 2000 754 503 377 302 251 215 189 2500 386 257 193 154 129 110 97 3000 223 149 112 89 74 64 56

Dura Profile Box 76x76x6.35mm H mm 76

W mm 76

Thickness 1 mm 6.35

Thickness 2 mm 6.35

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 1852 3520 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength

MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Dura Profile – May 2017

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 15148 10099 7574 6059 5049 4328 3787 1500 6732 4488 3366 2693 2244 1924 1683 2000 3787 2525 1894 1515 1262 1082 947 2500 2424 1616 1212 969 808 692 606 3000 1683 1122 842 673 561 481 421 3500 1237 824 618 495 412 353 309

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 24237 16158 12118 9695 8079 6925 6059 1500 7181 4788 3591 2873 2394 2052 1795 2000 3030 2020 1515 1212 1010 866 757 2500 1551 1034 776 620 517 443 388 3000 898 598 449 359 299 256 224 3500 565 377 283 226 188 162 141

Dura Profile Wide Flange Beam (WFB) 152x152x9.5mm

H mm 152

W mm 152

Thickness 1 mm 9.5

Thickness 2 mm 9.5

Colour Grey

Length mm 6000

Dura Profile – May 2017

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 4289 8150 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength MPa

240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 43879 29253 21939 17552 14626 12537 10970 3000 19502 13001 9751 7801 6501 5572 4875 4000 10970 7313 5485 4388 3657 3134 2742 5000 7021 4680 3510 2808 2340 2006 1755 6000 4875 3250 2438 1950 1625 1393 1219

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 187217 140413 112330 93608 80236 70206 2000 35103 23402 17552 14041 11701 10029 8776 3000 10401 6934 5200 4160 3467 2972 2600 4000 4388 2925 2194 1755 1463 1254 1097

5000 2247 1498 1123 899 749 642 562 6000 1300 867 650 520 433 371 325

Dura Profile – May 2017

Dura Profile Wide Flange Beam (WFB) 203x203x12.7mm H mm 203

W mm 203

Thickness 1 mm 12.7

Thickness 2 mm 12.7

Colour Grey

Length mm 6000

Item Area mm2 Mass g/m Density g/cm3 Heating Grade Angle 7568 14380 1.70-1.90 75 degree

Fibreglass content % 55-60 ASTM D792 Tensile strength

MPa 240 ASTM D638

Water absorption % 0.3 ISO 1172 Tensile modulus GPa

23 ASTM D638

Barcol hardness 60 ASTM D2583 Flexural strength MPa

240 ASTM D790

Impact strength J/m 1700 ASTM D256 Interlaminar shear strength MPa

25 ISO 14130

Concentrated Line Load (N)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 2000 139172 92782 69586 55669 46391 39764 34793 3000 61854 41236 30927 24742 20618 17673 15464 4000 34793 23195 17397 13917 11598 9941 8698 5000 22268 14845 11134 8907 7423 6362 5567 6000 15464 10309 7732 6185 5155 4418 3866

Uniform Load (N/M)

Span(mm) L/100 L/150 L/200 L/250 L/300 L/350 L/400 1000 296901 254487 222676 2000 111338 74225 55669 44535 37113 31811 27834 3000 32989 21993 16494 13196 10996 9425 8247 4000 13917 9278 6959 5567 4639 3976 3479 5000 7126 4750 3563 2850 2375 2036 1781 6000 4124 2749 2062 1649 1375 1178 1031

Dura Profile – May 2017

1. Definition Glass-reinforced plastic (GRP) is a composite material made of a thermosetting plastic resin reinforced by fine fibres of glass along with the use of additives and is commonly referred to by the name of fibreglass and sometimes by the name FRP or fibre reinforced plastic. 1.1 Applications GRP is an immensely versatile material which combines lightweight with inherent strength to provide a resilient finished product with a variety of surface textures and a virtually unlimited colour range available. By selecting the appropriate combination of fibreglass reinforcements, resins and processing techniques, the engineer can create a product or component to meet the most demanding of specifications. 1.2 Benefits High strength, light weight, dimensional stability, corrosion/chemical/electrical resistance, low tooling/installation cost, long life. GRP products compete very favourably on a performance/life cycle cost basis versus traditional materials. 2. Product Dura Profile is structural fibreglass construction profile designed to replace traditional construction profiles i.e. steel, alloys and timber as they are prone to degradation (corrosion, rotting, etc.). Pultruded through a die, Dura Profile is made to a high tolerance and quality, is easy to handle, erect and cut on site due to its low weight (1/4 of the weight of steel). 2.1 Material Properties

UV Weather (5000 hours) ISO 4892-2 Xenon Arc Fire resistance - BS476 Part 7 & 6

Class 2 (standard range)

Class 1, Class 0 (Available on request) 3. Testing Standards British Standard BS EN 13706, the specification for pultruded profiles, defines two performance grades. Our structural Dura Profiles are designed to meet or exceed the higher performance E23 grade. For more details please contact your Dura Composites sales representative. 4. Colour and Surface Finish The Standard Profile Range we hold in stock are produced in 6m lengths, ISO Resin and are Dark Grey RAL 7043. (These can be cut to size, please speak to your local representative to discuss your requirements.) As well as our standard range, Dura Profile is also available in a huge range of other dimensions and resins. These are subject to minimum order quantities and extended lead times, so please call us to discuss your requirements at your earliest convenience. Available resin types include:

• Polyester - suitable for most industrial applications (Isophthalic and Orthophthalic) • Vinylester - provides additional corrosion resistance. • Phenolic - maximum fire performance and low emissions. Limited range only.

Dura Profile – May 2017

5. Chemical Resistance Dura Profile is resistant against wide a range of chemicals across wide temperature spectrum. The Standard Profile Range we hold in stock are produced in ISO Resin, and the chemical resistance information for our standard range is shown below. Dura Profile can be made of different resin systems to achieve specific chemical resistance. Please contact us for more information on other resin types.

Chemicals Percentage of Recommended Service

Temperature in °C

Mass concentration (FL-P22 – ISO RESIN)

Acetic Acid 100% or saturated solution Not Recommended

Acetic Acid (Acetic Acid) <5 65

Acetic Acid (Acetic Acid) 5 35

Acetic Acid (Acetic Acid) 10 35

Acetic Acid (Acetic Acid) 15 35

Acetic Acid (Acetic Acid) 25 35

Acetic Acid (Acetic Acid) 40 35

Acetic Acid (Acetic Acid) 50 30

Acridine Yellow 2 50

Alum 100% or saturated solution 75

Ammonium 28 40

Ammonium Carbonate 100% or saturated solution Not Recommended

Ammonium Hydroxide 10 40

Ammonium Salt 100% or saturated solution 70

Amyl Acetate 100% or saturated solution 25

Animal Fat 100% or saturated solution 110

Antimony Compounds 100% or saturated solution 70

Aviation Fuel Avtag 100% or saturated solution 55

Aviation Fuel Avtur 100% or saturated solution 60

Baking Soda 100% or saturated solution 60

Barium Carbonate 100% or saturated solution 60

Barium Hydroxide ≤10 Not Recommended

Barium Hydroxide 100% or saturated solution Not Recommended

Barium Salt 100% or saturated solution 75

Benzene 100 20

Benzoic Acid 50 Not Recommended

Benzoic Acid 10 100

Benzoic Acid 100% or saturated solution Not Recommended

Benzyl Ammonium Phosphate 100% or saturated solution 60

Bismuth Salt 100% or saturated solution 70

Bivalent Iron 100% or saturated solution 75

Borax (Sodium Tetraborate) 100% or saturated solution 70

Boric Acid 100% or saturated solution 70

Bromine Liquid 100% or saturated solution Not Recommended

Bromine Bromine Water 100% or saturated solution 30

Butanol 100% or saturated solution 30

Butyl Acetate 100 25

Calcium Hydroxide 100% or saturated solution 40

Dura Profile – May 2017

Calcium Oxide 100% or saturated solution 35

Calcium Salt 100% or saturated solution 75

Carbon Dioxide 100% or saturated solution Not Recommended

Carbon Monoxide Gas 100% or saturated solution 120

Carbon Tetrachloride 100 40

Carbonate 100% or saturated solution 60

Castor Oil 100 110

Chloride Ethanol 100% or saturated solution Not Recommended

Chlorine 50 100

Chlorine Silicate 40 30

Chloroacetic Acid 50 25

Chloroacetic Acid 25 60

Chlorobenzene 100% or saturated solution 25

Chromic Acid 5 45

Chromic Acid 10 40

Chromic Acid 50 Not Recommended

Chromic Acid 80 Not Recommended

Chromium Salt 30 70

Citric Acid 100 70

Co2 Gas 100% or saturated solution 120

Co2 Gas 10 55

Cobalt Salt 100% or saturated solution 75

Cottonseed Oil 100 110

Developer 100% or saturated solution 65

Dibutyl 100% or saturated solution 30

Diesel 100% or saturated solution 120

Diethanolamine 100 50

Dry Chlorine 100 30

Ester Base Oil 100% or saturated solution 110

Ether 100 Not Recommended

Ethyl Oleate 100% or saturated solution 60

Ethylene Glycol 100 100

Ethylene Glycol 100% or saturated solution 100

Fatty Acid Esters 100 85

Fatty Acid Esters 100% or saturated solution 85

Fluorine 100% or saturated solution 50

Formaldehyde 40 35

Formic Acid 10 30

Formic Acid 100 Not Recommended

Formic Acid 75 25

Formic Acid 10 30

Furfural ≤5 Not Recommended

Furfural 20 Not Recommended

Furfural 100 Not Recommended

Gasoline 100 60

Dura Profile – May 2017

Gelatin 100% or saturated solution 70

Glycerin 100 100

Hexane 100% or saturated solution 60

Hydrobromic Acid 50 45

Hydrochloric Acid 1 70

Hydrochloric Acid 5 70

Hydrochloric Acid 10 70

Hydrochloric Acid Fuming 45

Hydrofluoric Acid 35 40

Hydrogen Chloride Gas 100% or saturated solution 100

Hydrogen Peroxide <30 30

Hydrogen Sulfide Gas 100% or saturated solution 60

Hydroquinone 100% or saturated solution 100

Hypochlorous Acid 10 45

Hypochlorous Acid 20 45

Hypochlorous Acid 50 45

Isooctane 100% or saturated solution 60

Isopropyl Alcohol 100 30

Kerosene 100 60

Lactic Acid 10 80

Lactic Acid 80 80

Lanolin 100% or saturated solution 100

Linseed Oil 100% or saturated solution 110

Lubricating Oil 100% or saturated solution 110

Magnesium Salt 100% or saturated solution 75

Maleic Acid 100% or saturated solution 60

Mercury 100 100

Mercury Salt 100% or saturated solution 75

Methanol 100% or saturated solution 30

Naphthalene 100% or saturated solution 70

N-Butyl Acetate 100 25

Nickel Plating Solution () 100% or saturated solution 50

Nickel Salt 100% or saturated solution 75

Nitric Acid 2 40

Nitric Acid 5 40

Nitric Acid 10 35

Nitric Acid 15 Not Recommended

Nitric Acid 20 Not Recommended

Nitric Acid 25 Not Recommended

Nitric Acid 30 Not Recommended

Nitric Acid 35 Not Recommended

Nitric Acid 40 Not Recommended

Nitric Acid 50 Not Recommended

Nitric Acid 60 Not Recommended

Nitric Acid Fuming Not Recommended

Dura Profile – May 2017

Oil Solvent 100% or saturated solution 60

Oleic Acid 100 85

Olive Oil 100 110

Potash 100% or saturated solution 75

Oxalic Acid 20 60

Oxalic Acid 100% or saturated solution 60

Paraffin 100 110

Petroleum Ether 100% or saturated solution 50

Phosphate 50 50

Phosphate Dense 100% or saturated solution 45

Phthalate Allyl Acetate 100 110

Phthalate Allyl Acetate 100% or saturated solution 110

Phthalic Acid Dibutyl 100 110

Phthalic Acid Dibutyl 100% or saturated solution 110

Phthalic Anhydride 100% or saturated solution 60

Plating Solution (Copper) 100% or saturated solution 50

Plating Solution (Lead) 100% or saturated solution 30

Plating Solution (White Metal) 100% or saturated solution 30

Potassium Carbonate 10 25

Potassium Carbonate 25 25

Potassium Hydroxide 10 20

Potassium Hydroxide 25 Not Recommended

Potassium Hydroxide 50 Not Recommended

Potassium Permanganate 100% or saturated solution 25

Propyl Alcohol 100% or saturated solution 30

Propylene Glycol 100 100

Propylene Glycol 100% or saturated solution 100

Salt (Sodium Chloride) 100% or saturated solution 75

Silicone Oil Or Silicone 100 110

Silver Halide 100% or saturated solution 75

Silver Nitrate 100% or saturated solution 40

Soap 100% or saturated solution 75

Sodium Carbonate 25 Not Recommended

Sodium Hydroxide 10 25

Sodium Hydroxide 25 25

Sodium Hydroxide 50 Not Recommended

Sodium Hypochlorite ≤20 60

Sodium Metasilicate 25 45

Sodium Metasilicate 5 60

Sodium Sulfide 100% or saturated solution 70 Sodium Thiosulfate (Sodium Hyposulphite) 100% or saturated solution 65

Starch 50 75

Starch 10 30

Stearic Acid 100 85

Stearic Acid 100% or saturated solution 85

Dura Profile – May 2017

Styrene 100% or saturated solution 30

Sulfonic Acid 100% or saturated solution 60

Sulfuric Acid 1 65

Sulfuric Acid 5 65

Sulfuric Acid 10 45

Sulfuric Acid 25 45

Sulfuric Acid 50 40

Sulfuric Acid 60 40

Sulfuric Acid 70 40

Sulfuric Acid 75 Not Recommended

Sulfuric Acid 80 Not Recommended

Sulfuric Acid 93 Not Recommended

Sulfuric Acid Fuming Not Recommended

Surfactant Non-Ionic 100% or saturated solution 70

Surfactant Cationoid 100% or saturated solution 50

Surfactant Anionic 100% or saturated solution 70

Tin Salt (Stannous Chloride) 100% or saturated solution 75

Toluene 100 40

Transformer Oil 100 110

Trichloroacetic Acid 50 Not Recommended

Trichloroacetic Acid 10 40

Triethanolamine 100 55

Trivalent Iron 100% or saturated solution 75

Turpentine Oil 100% or saturated solution 55

Urine 100% or saturated solution 65

Vinyl Chloride 100 Not Recommended

Seawater 100% or saturated solution 70

Fresh Water 100% or saturated solution 75

Zinc Salt 100% or saturated solution 75

Dura Profile – May 2017

Working With GRP Dura Profile: These guidelines are provided to help prevent installation problems caused by common errors when working with GRP Dura Profile components. Dura Composites bears no responsibility for installation actions taken or not taken. There are many bespoke aspects of installation that are assumed to be general construction knowledge to an experienced installer; and as such are not included in this Technical Manual. The guidance below are strictly recommendations and are not intended to serve as a step-by-step, foolproof installation checklist. Selection of an experienced GRP installer is the sole responsibility of the project owner. Every Dura Profile installation site is different and is likely to present different hazards and risks. However, a well-designed and maintained site with suitable segregation of vehicles, equipment and people will make workplace accidents less likely. Some important considerations to bear in mind:

• Please ensure that your proposed design or fabrication meets any relevant local building codes and regulations before you begin the installation.

• Keep members of the public and other personnel not involved in the installation of Dura Profile away from the work area until the job has been completed and tools and materials have been stored safely.

• Refer to the operators’ manuals for safety guidance on all power tools being used.

• Long sleeved shirts with closed collars, long trousers or protective clothing such as disposable overalls

may be worn to prevent dust exposure when cutting or grinding the product. • When handling Dura Profile, always wear gloves and a suitable barrier cream to prevent cuts,

scratches or abrasions. • Always ensure you have adequate eye and face protection and work in a well-ventilated area. If

using a respirator, to ensure that it is effective, users should be clean shaven, and the respirator should have a close fit.

Dura Profile – May 2017

Safety Data Sheet: This section provides data for protection against substances hazardous to health. Material Identification and Use Chemical Name: Fibreglass Reinforced Polyester Common Name: GRP (Glass Reinforced Plastics, Fibreglass) Product Identification: Dura Profile Uses: Fabrications, handrailing, structures, staircases, platforms, access platforms, step overs, ladders. Composition: E Glass fibres (Uni-Directional), Stitched Chop Strand Matt, Woven Roving Comb Matt, thermosetting plastic resin, catalysts, styrene, aluminium oxide, pigments. UV Inhibitor. Components are chemically and thermally cured and bonded together. Hazard Identification: None by contact. Dust produced by cutting or grinding can penetrate pores and skin causing itching. Avoid breathing dust, skin contact or dust inhalation when cutting. People with a condition that could be aggravated by dust should avoid cutting or grinding. First Aid procedure: Skin – shower with water and soap. Eyes – flush with sterile eye wash solution. Product Appearance: Open or closed profiles. Sharp edges. Zero odours. Not soluble in water. Standard colour Grey RAL 7043, others available on request subject to minimum order quantities. Fire Fighting Measures: Standard extinguishing equipment, water, foam, A, B or C fire extinguishers. Produces black smoke while burning, carbon particles. Use air respirator. Waste Disposal: Product is not considered a hazardous waste. Abide by local laws and procedures. Handling/Cutting: Wear masks and goggles when cutting or grinding. Cover exposed parts of the body. Wear gloves when moving or lifting. Use diamond tipped tools for cutting. Product Warranty: 25 Year Warranty and expected 60 year design life, further details available on request.

Dura Profile – May 2017

For more information please contact your Dura Composites representative. Head Office Dura Composites Ltd Dura House, Telford Road, Clacton-on-Sea Essex CO15 4LP United Kingdom Tel: +44 (0)1255 423601 Fax: +44 (0)1255 435426 www.duracomposites.com [email protected] For further information, please do not hesitate to call us. Please note that every effort has been made to ensure that the information in this publication is correct at the time of publishing. Dura Composites Ltd. assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within this publication and reserves the right to change without notice.