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Durham, North Carolina ...
Home of GE Aviation’s high performance self-directed work teams
500 acres of land 500,000 sq. ft. of floor space
Continuous evolution to support our Customers!
2003
1972 1994
1999
2002
1993
Constructed for GE
Energy PS Steam
Turbines
Site opened by Aviation
2007 2014
2004 2009
First GE90 & CF6-80C2
CFM 56-7 & CF34-8C
GE90-15BCF34-8D/ECFM56-5
CF34-10
GP7000CF6-80C2 L1F
LMS100
GEnX
GEnX/GE90 Repair Station
LEAPPassport
2018
GE9X
Durham Plant History
Support TeamCFM56-5/7
GE90/9XGEnx
LibertyMirage
Aviators
LEAP
FalconEquipodos
HorizonSynergy
Engineering, Quality, Materials, EH&S, HR, IT, Facilities and Finance
FreedomPatriotPhoenix
VectorVortexVoyager
KodiakRaven
OdysseySummit
Pioneer
Hospital & Surge
Frontier
Durham Product Mix
Titan
Drivers - reasons for implementation ✓ Location
✓ Environment
✓ Economy
✓ Aviation Industry
Jordan Lake
Falls Lake
Neuse River
Cape Fear River
Cultural Assessment & Action Plan – Step by Step Process
Determine Current CultureIdentify Specific Culture
Actions
5
How: Answer the following:
• What is the primary driver of our programs?
• How much time we spend primarily reacting or on proactive activities?
• What are employees’ perception?
• What does the data say about our Programs?
Who: Pulse all levels of employees( leadership, teams) – no formal assessment is required
Actions: Review available data for evidence (Site strategic plans, Team and individuals performance objectives, lagging and leading indicators, etc.)
How: Answer the following:
• Have we defined core values & aligned behaviors?
• What are the operation’s weaknesses?
• What additional training or help do we need?
• Based on assessment of current state, what characteristics are listed in improved culture categories that we can leverage?
Actions: Evaluate Components of Strong Culture (1) Engaged Leadership, (2) Employee partnership, (3) Risk-based/Learning focused strategy
Incorporate Actions into Strategic Plan
How: Answer the following:
• How will we track these actions to completion?
• How will we integrate culture actions & conversations into the operational process?
• What rhythms are needed to keep culture a primary focus during the year?
• How will we assess the success of your actions from the perception of all employees?
Actions: Integrate culture into Operational Rhythms
Train All Leaders/Managers
How:
• Use the Culture Fundamentals Training Presentation to deliver the training
• Identify external resources to deliver training as needed
Who: Training is required for anyone with a direct report
Actions: Culture Fundamentals Training
How:
• Formal perception survey of employees
• Roundtable meetings with employees
• Informal routine pulses
Actions: Review results and integrate into strategic plan
Formally Pulse Employee Perception
1 2 3 4 5
Define, Align, Integrate
Results - Electricity
-
200,000
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
2017 Electricity Consumption (13.9 MM kWh)
17.625
15.206
16.69516.044
14.137 14.16713.444
14.38913.751 13.587 13.642 13.772
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
KW
H's
(M
illio
ns)
Results - Water
11
,69
3
13
,02
0
12
,56
4
10
,43
1
8,9
05
4,6
65
10
,35
8
5,9
87 8,0
68
5,0
25
5,6
01
397
430
438
526647
639
2,989
4,184
3,795
3,895
112
114
205
121
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Gal
lon
s p
er
Year
(0
00
s)
Water Usage per Year (All Sources)Rainwater
Well
-
500,000
1,000,000
1,500,000
2,000,000
JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
2017 Water Consumption(7.2 MM US gallons)
Results - Recycling
Wood – 100% of wood scrap and pallets
Plastic – 60% of all plastic
Cardboard – 100%
✓ Flat Organization
✓ Self Directed Workforce
✓ Flexible Culture
✓ Talented & Multi-skilled
✓ Structure without boundaries
✓ Individual ownership & accountability
328 Highly Skilled Technicians
20 High Performance Teams
Employee Involvement:
EHS Council
Management of Change Request
Workstation Owner
Incident Investigation
Near Miss report/follow upEHS Walks
Moonshine
Event planning
Training Owner
Contractors Awareness
EHS Coordinator
LEAN
Framework Element Owner
“Focus” Inspections
Quarterly Team-Awards System
Concern Reports
GEAPS
Contractors On-Site
Presence
9 Councils … 1 representative from each team sits on each council
Creates constant flow of information, strong dialogue & allows for facility wide decision making
Updated 10/25/17
Quality HR
PDPD
Materials
EHSTraining IT
Business Improvement
Tool & Gage
Engagement through Councils
Engaged Leadership
Employee Partnership in EHS
Risk-Based, Learning-Focused
Visibility - Cross-functional EHS Integration - EHS Rhythms
Decision-Makers - Develop Programs
Robust Heat Map - SODMs - MOC - Reactions to Events
Moving Forward
EHS
Cu
ltu
re