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Eurekazone, LLC 1904 NE Jacksonville Rd Ocala, FL 34470 Phone (352) 620-2262 Fax (352) 620-2576 Tech (877) 681-7955 [email protected] www.eurekazone.com DUST PORT v14-01 The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market to better extract saw dust with your vacuum. Installing The Dust Port Step 1. Set the saw on a solid work surface and unplug the saw's electrical supply before beginning the installation process. See fig. 1 Step 2. Remove the blade from the saw as show in fig. 2 Step 3. Using a hot air gun or blow dryer, heat the pre shaped dust port until the wings become pliable. This will aid in shaping the dust port to your saw. Use caution as the plastic begins to heat to avoid injury or burns. See Fig. 3 Step 4. While the plastic is still pliable, place it over your saw's housing in the desired position and form it to the shape of the housing. Hold this shape for a few moments while the plastic cools to retain the shape. Note: Make sure the placement of the dust port does not interfere with the saws beveling or tilt. See Fig. 4-1 & Fig. 4-2 Fig. 1 Fig. 2 Fig. 3 Fig. 4-1 Fig. 4-2 Parts Included 1 - Dust Port 2 - 8-32 Washers 2 - 8-32 machine screws 1 - Aluminum Dust Port Hose Adapter Notice: Prior to installing your EZ Smart Dust Port, please ensure that you have read and fully understand these instructions and those provided for any power tools that you may use during this installation. Disconnect your saw from the power supply while completing this installation. When required, use hearing and eye protection.

DUST PORT - EurekaZone Smart Du… · DUST PORT v14-01 The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market

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Page 1: DUST PORT - EurekaZone Smart Du… · DUST PORT v14-01 The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market

Eurekazone, LLC 1904 NE Jacksonville Rd Ocala, FL 34470Phone (352) 620-2262 Fax (352) 620-2576 Tech (877) 681-7955 [email protected] www.eurekazone.com

DUST PORT

v14-01

The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market to better extract saw dust with your vacuum.

Installing The Dust Port

Step 1. Set the saw on a solid work surface and unplug the saw's electrical supply before beginning the installation process. See fig. 1

Step 2. Remove the blade from the saw as show in fig. 2 Step 3. Using a hot air gun or blow dryer, heat the pre shaped dust port until the wings become pliable. This will aid in shaping the dust port to your saw. Use caution as the plastic begins to heat to avoid injury or burns. See Fig. 3

Step 4. While the plastic is still pliable, place it over your saw's housing in the desired position and form it to the shape of the housing. Hold this shape for a few moments while the plastic cools to retain the shape. Note: Make sure the placement of the dust port does not interfere with the saws beveling or tilt. See Fig. 4-1 & Fig. 4-2

Fig. 1

Fig. 2

Fig. 3

Fig. 4-1

Fig. 4-2

Parts Included

1 - Dust Port2 - 8-32 Washers2 - 8-32 machine screws1 - Aluminum Dust Port Hose Adapter

Notice: Prior to installing your EZ Smart Dust Port, please ensure that you have read and fully understand these instructions and those provided for any power tools that you may use during this installation. Disconnect your saw from the power supply while completing this installation. When required, use hearing and eye protection.

Page 2: DUST PORT - EurekaZone Smart Du… · DUST PORT v14-01 The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market

Eurekazone, LLC 1904 NE Jacksonville Rd Ocala, FL 34470Phone (352) 620-2262 Fax (352) 620-2576 Tech (877) 681-7955 [email protected] www.eurekazone.com

DUST PORT

v14-01

Installing The Dust Port Continued

Step 5. Locate and mark the center of your saw's housing where the dust port opening will be drilled. See Fig. 5

Step 6. Using a ¼ drill bit, drill a starter hole in the location of your mark from Step 5. See Fig. 6 Step 7. Using a 3/16 – 7/8” Step bit (Shown in Fig.7-1) to increase the starter hole to the full 7/8”. as shown in Fig. 7-2

Step 8. Take a mill file and clean up the hole so no burrs remain as shown in Fig. 8-1 & Fig. 8-2. Make sure to also de burr the inside of the opening.

Step 9. Before installing the dust port you will need to remove the front handle of your saw (If Applicable) in order to have access to drill and tap the mounting holes on the motor side of the housing. As Shown below in Fig. 9-1 & Fig. 9-2.

Fig. 5

Fig. 6

Fig. 7-1

Fig. 7-2

Fig. 8-2

Fig 8-1Fig 9-1 Fig. 9-2

Page 3: DUST PORT - EurekaZone Smart Du… · DUST PORT v14-01 The EZ Smart Dust Port can easily be shaped and attached to the front of the blade housing on most circular saws on the market

Eurekazone, LLC 1904 NE Jacksonville Rd Ocala, FL 34470Phone (352) 620-2262 Fax (352) 620-2576 Tech (877) 681-7955 [email protected] www.eurekazone.com

DUST PORT

v14-01

Installing The Dust Port Continued

Step 10. Center mount the dust port over the hole ensuring that it covers the opening entirely. Then using a 5/32” drill bit, drill a mounting hole through the dust port and outside wall of the housing as shown in Fig. 10.

Step 11. Use an 8-32 tap to thread the mounting hole as shown in Fig. 11.

Step 12. Place one of the provided washers over the mounting screw and secure the dust port to the housing as shown in Fig. 12-1 & Fig. 12-2

Step 13. Repeat steps 10 through 12 to secure the opposite side of the dust port to the housing.

Step 14. The installation of the dust port is now complete. Finish up by re installing the Saw's handle which was removed in Step 9 as shown in Fig. 13.

Note: Some dust collection hoses may require the the use of the aluminum Dust Port hose adapter. The adapter slides into the dust port as shown in Fig. 14-1 & Fig. 14-2. Once inserted, your 1- 1/4” vacuum hose should slide over the adapter connecting the vacuum to the saw.

Fig. 10

Fig. 11

Fig. 12-1

Fig. 12-2

Fig. 13

Fig. 14-1 Fig. 14-2