63
6/4/2019 1 Rev 2.3 DVM Chiller Training 2 Due to Samsung’s policy of ongoing product development, specifications are subject to change without prior notice. Every effort has been made to insure that the information included in this presentation is as accurate as possible at the time of it’s publication. This presentation is provided as a guide to help HVAC field technicians understand the proper procedures for installing Samsung DVM Chiller systems. This training module is not intended to replace Samsung service manuals, technical data books, installation/operation manuals or other factory documents. Only properly trained, HVAC professionals should attempt to install and start up any Samsung heating and air-conditioning system. High Voltage Caution: Extra care must be taken when working on or around DVM & DVM S equipment due to numerous high voltage components. Whether installing or servicing DVM equipment in the field or while attending Samsung HVAC training classes which include powered simulators and equipment, be aware of the potential dangers of high voltage USE CAUTION This presentation may only be used with authorization by Samsung HVAC. Unauthorized use, duplication or alteration of this presentation is prohibited. For technical support issues, always contact your Samsung equipment provider. www.samsunghvac.com https://samsunghvac.learnernation.com www.dvmdownload.com

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  • 6/4/2019

    1

    Rev 2.3

    DVM Chiller Training

    2

    Due to Samsung’s policy of ongoing product development, specifications are subject to change without prior notice. Every effort has been made to insure that the information included in this presentation is as accurate as possible at the time of it’s publication.

    This presentation is provided as a guide to help HVAC field technicians understand the proper procedures for installing Samsung DVM Chiller systems. This training module is not intended to replace Samsung service manuals, technical data books, installation/operation manuals or other factory documents.

    Only properly trained, HVAC professionals should attempt to install and start up any Samsung heating and air-conditioning system.

    High Voltage Caution:Extra care must be taken when working on or around DVM & DVM S equipment due to numerous high voltage components. Whether installing or servicing DVM equipment in the field or while attending Samsung HVAC training classes which include powered simulators and equipment, be aware of the potential dangers of high voltage USE CAUTION

    This presentation may only be used with authorization by Samsung HVAC. Unauthorized use, duplication or alteration of this presentation is prohibited.

    For technical support issues, always contact your Samsung equipment provider. www.samsunghvac.com https://samsunghvac.learnernation.com www.dvmdownload.com

  • 6/4/2019

    2

    DVM Chiller Training

    3

    Training Topics DVM Chiller Introduction Chiller System Components Chiller Basic Installation Basic System Commissioning SNET Pro 2 Addendum

    NOTE: Always refer to the DVM Chiller and Module Controller IOM’s when installing any DVM Chiller system

  • 6/4/2019

    3

    Samsung Business Academy (SBA)

    • SamSBA Account Sign Up Required:

    • Register for future training classes/courses.• Receive credit for this training class.• Access completion certificates.• Complete surveys/submit feedback.

    Samsung Business Academy (SBA)

    • Sam1. Sign up for a SBA Account

    • Contractor • Distributor

    2. View/print completion certificates3. Register for future training

    • Instructor-Led Courses• Online Demand

  • 6/4/2019

    4

    Go to: www.samsunghvac.com*

    Hover over:

    Choose either:

    1. Sign Up for a SBA Account

    Samsung Business Academy Registration

    HVAC DistributorHVAC Contractor

    *Disable popup blocker.

    HVAC Contractor1. Sign Up for a SBA Account

    Complete all required fields designated by an asterisk (*).

    .

    Click partner to add Distributor

    information.

    Distributor Name1

    My Distributor

    Type Distributor Name Click Search2

    3 Click your Distributors name to add to form.

    My Distributor

    YOUR DISTRIBUTOR

    If your Distributor is not in the list, Type Other in the ID: field. 1

    2

    3

    Click Search

    Click OTHER to add to form.

  • 6/4/2019

    5

    Complete the rest of the Sign Up form.

    Select “Opt-In” to receive training communications.4

    1. Sign Up for a SBA Account

    5 Create password using required format.

    6Click Submit to complete sign-up.

    01 Approval takes 1-2 business days.

    02Attendance ismarked complete.

    03 Certificate available in SBA.

    After account is setup…

    1. Sign Up for a SBA Account

    Complete all required fields designated by an asterisk (*).

    .

    Click partner to add Distributor

    information.

    Distributor Name1

    My Distributor

    Type your Business Name Click Search2

    3 Click your Business name to add to form.

    My Distributor

    DISTRIBUTOR NAME

    If your Business is not in the list, Type Other in the ID: field. 1

    2

    3

    Click Search

    Click OTHER to add to form.

    HVAC Distributor

  • 6/4/2019

    6

    Complete the rest of the Sign Up form.

    Select “Opt-In” to receive training communications.4

    1. Sign Up for a SBA Account

    5 Create password using required format.

    6Click Submit to complete sign-up.

    01 Approval takes 1-2 business days.

    02Attendance ismarked complete.

    03 Certificate available in SBA.

    After account is setup…

    2. View/Print Completion CertificatesGo to www. https://samsunghvac.com/our_training.php

    Click:

    1

    23 Open Menu. ( )

    4 Click “View Your Transcript”.

    Login with Samsung Business Academy (SBA) username/password.

  • 6/4/2019

    7

    2. View/Print Completion Certificates4 Click “View Completion Page”.

    5 Click “View My Certificate”.

    6 Select “Print” or “Save” option(s).

    Note: Confirmation email will be sent with link to down-load certificate.

    3. Register for Future TrainingGo to www. https://samsunghvac.com/our_training.php

    Click:

    1

    23 Samsung Business Academy (SBA) displays.

    • Hover - on class name to view class information.• Click - on class name to open the class

    registration form.

    Login with Samsung Business Academy (SBA) username/password.

    Instructor - Led Training

  • 6/4/2019

    8

    3. Register for Future Training

    Click “Request”.4

    Registration status screen displays.

    5 Confirmation email will be sent.

    Note: If you do not receive with email within 15 minutes, check your Junk/Spam folder. Add *@samsunghvac.com to trusted sites.

    3. Register for Future Training

    1 Open Menu. ( )

    2 Click “Browse for Training”.

    On - Demand Training

    3 Click “Browse All”. 4 Click “Type”*.

    5 Select course and click “Launch”.

    *Online, Video and Materials.

  • 6/4/2019

    9

    DVM Chiller Introduction

  • 6/4/2019

    10

    19

    DVM Pro Design Software

    Every DVM Chiller project must be designed through DVM Pro Insures all system components are compatible Insures correct layout of all system components Insures that system will perform as designed

    DVM Chiller Introduction

    DVM Chiller Introduction

    20

    The DVM Chiller is an air to water heat pump

    Chill water temperature range: 41°F to 77°F Chill water temp down to 14°F with antifreeze

    Hot water temperature range: 77°F to 131°F

    Chiller ambient temperature operating range: Cooling: 5°F to 118°F Heating: -13°F to 109°F

    10 ton and 15 ton nominal capacity models 208/230vac 3Ø and 460vac 3Ø models Modular combinations from 20 to 240 nominal tons Up to 16 units can be combined in one control group

    Optional DMS 2.5 or Touch Central Controllers enable control of 3rd party air handlers

    No field installed refrigerant piping

    DVM Chiller Overview

    Model AG010 AG015

    Water flow Range 16 ~ 48 gpm 17 ~ 68 gpm

  • 6/4/2019

    11

    DVM Chiller Introduction

    21

    DVM Chiller Overview

    Hydro Side VRF Side

    DVM Chiller Features

    AG010(015)KSVAFH 208/230vac 3Ø AG010(015)KSVAJH 460vac 3Ø models

    Chiller unit consists of a VRF side including dual flash injected inverter scroll compressors and a Hydro side Dual outdoor fans Braze Plate heat exchanger Leaving water temperature reset option (“Water Law” setting) Water temperature & pressure sensors Intelligent defrost operation

    Monitors outdoor coil temperature and air flow differential to initiate defrost Selectable snow accumulation removal setting Sound rating 60dB (A) Maximum operating water pressure: 145 psi Compatible with Samsung centralized controls

    Touch Controller, DMS 2.5, BACnet & LonWorks Gateways Dedicated module remote controller – MCM-A00N (required)

    DVM Chiller Introduction

    22

    DVM Chiller Operation Patterns – System Design

    Chiller system hierarchy overview Unit – One DVM Chiller unit (10 or 15 ton)

    Module – 1 to 8 units connected together (required configuration)

    1 Unit module 2 Unit module

    Unit 0 Unit 1

    4 Unit module

    Unit 0 Unit 1 Unit 2 Unit 3

    8 Unit module

    Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7

  • 6/4/2019

    12

    DVM Chiller Introduction

    23

    DVM Chiller Operation Patterns – System Design

    Chiller system hierarchy overview Group – Consists of 2 to 8 modules with a maximum of 16 chiller units per group

    One group with up to 16 units can be controlled by a single Module Controller

    Example:

    DVM Chiller Introduction

    24

    DVM Chiller Operation Control Patterns Selectable chiller group operation control patterns

    Standard Control – Applications with high cooling/heating load factors All modules in the group start simultaneously Individual unit capacity control is based on the water outlet temperature sensor of each unit As individual units reach setpoint temperature, they go into thermo-off Factory default setting

    Start OPERATION

    All units will start at the same time. Each unit controls capacity based on its water outlet temperature

    When units that have reached set temperature will go into Thermo-Off (idle)

    Close to set point

    capacity controlThermo-Off

    capacity controlcapacity control

    Unit 0 Unit 1 Unit 2 Unit 3 Unit 0 Unit 1 Unit 2 Unit 3

  • 6/4/2019

    13

    DVM Chiller Introduction

    25

    DVM Chiller Operation Control Patterns Selectable chiller group operation control patterns

    Rotation Control – Applications with lower loads at system startup and with small load fluctuations Chiller’s water outlet temperature is controlled based on the average temperature of all units in the module The module with the highest priority starts first. When the module reaches full load, the next module with the next priority starts When the module with the lowest priority operates at minimum capacity and the water outlet temperature approaches set temperature,

    compressors stop Setting is enabled during commissioning

    Unit 0 Unit 1 Unit 2 Unit 3

    Module 1 Module 2

    Unit 0 Unit 1 Unit 2 Unit 3

    Module 1 Module 2

    Operates the unit with the highest priority

    Starting

    When LWT is close to set point, the unit with the last priority stops

    Close to set point

    Thermo-Off

    When first unit reaches its full speed (80~140Hz) and average LWT, another unit that has the following priority will operate.

    ↑↑

    Operating

    DVM Chiller Introduction

    26

    DVM Chiller Operation Control Patterns Selectable chiller group operation control patterns

    Efficiency Control – Applications where the controlled area has a low load System capacity control uses an average leaving water temperature of all operating units in a module Load response time is prioritized as system capacity is increased Efficiency Control maintains compressor operating frequencies in the mid range frequencies (50 – 80Hz) Setting is enabled during commissioning

    Start operating a unit with the highest priority.

    Starting

    50 ~ 80Hz

    When the RPM of first unit reaches the most efficient level (60 ~ 80Hz),It starts operating second unit.

    50 ~ 80Hz

    ↑↑

    It turns on the next unit in order of priority as cooling load increase. The max. rpm is still limited below 50 ~ 80Hz.

    Operating

    ↑↑

    As the cooing load changes, the RPM of operating units will increase/decrease at the same time.

    ↑↑↑↑↑↑↑↑

    When the RPM of operating units are below 50Hz, it will turn off one of the units with the lowest priority.

    Close to set point

    Thermo-Off

    50Hz

  • 6/4/2019

    14

    DVM Chiller Introduction

    27

    DVM Chiller Operation Control Patterns

    Water Law Control – Applications where efficiency is increased by resetting the leaving water temperature based on outside ambient temperature or room temperature When chiller is configured for standard water temperature range (default) the operating water

    temperature range in cooling will not drop below 41°F When chiller leaving water temperature is controlled by room temperature, a field supplied TP100

    external sensor must be used or a signal from a BMS control

    Ambient Temp.

    Leav

    ing

    Wat

    er. S

    et T

    emp.

    AirCool1 AirCool2

    TCool1

    TCool2

    Ambient Temp.

    AirHeat1 AirHeat2

    THeat1

    THeat2

    [Cooling Mode] [Heating Mode]

    By Outside Temperature

    Leav

    ing

    Wat

    er. S

    et T

    emp.

    [Cooling Mode]Room Temp.

    [Heating Mode]

    RoomCool1 RoomCool2

    TCool1

    TCool2

    Room Temp.

    RoomHeat1 RoomHeat2

    THeat1

    THeat2

    By Room Temperature

    Leav

    ing

    Wat

    er. S

    et T

    emp.

    Leav

    ing

    Wat

    er. S

    et T

    emp.

    DVM Chiller Introduction

    28

    Water Law Control Example

    Water Law temperature setting ranges (°F)

    ExampleWater Law based on outside temperature – cool modeAs outdoor temperature rises, the water set temperature decreases(TCool1 = 48°F, TCool2 = 40°F, AirCool1 = 60°F, AirCool2 = 90°F)

    Ambient Temperature (°F)

    Leav

    ing

    Wat

    er. S

    et T

    empe

    ratu

    re (°

    F)

    AirCool1 AirCool2

    TCool1

    TCool2

    48°

    40°

    60° 90°

    Option Range (°F) Notes

    AirCool1 32 - 68 OA temp. 1, cool mode

    AirCool2 86 – 104 OA temp. 2, cool mode

    RoomCool1 59 – 75.2 Room temp. 1, cool mode

    RoomCool2 77 – 98 Room temp. 1, cool mode

    TCool1 14 - 77 Water set temp. 1, cool mode

    TCool2 14 - 77 Water set temp. 2, cool mode

    AirHeat1 -4 - 41 OA temp. 1, heat mode

    AirHeat2 50 - 60 OA temp. 2, heat mode

    RoomHeat1 59 – 75.2 Room temp. 1, heat mode

    RoomHeat2 77 - 95 Room temp. 1, heat mode

    THeat1 91.4 - 131 Water set temp. 1, heat mode

    THeat2 91.4 - 131 Water set temp. 2, heat mode

  • 6/4/2019

    15

    DVM Chiller Chiller System Components

    Chiller System Components

    30

    DVM Chiller

    OutdoorHeat Exchanger

    Coil

    Water PressureSensor

    Oil Separator

    Control Box(Inverter controller)

    CompressorsSub-cooler

    Accumulator

    Braze Plate Heat Exchanger

    EEV

    Water Inlet Water Outlet

    Water Temp.Sensor

    Control Box(Hydro Side)

    VRF SideHYDRO Side

    Receiver

    Dual Outdoor Fans

  • 6/4/2019

    16

    Chiller System Components

    31

    DVM Chiller – Refrigerant Cycle

    s

    E

    s

    s

    OFM1

    HX_M

    AC

    OS1

    HX_IC

    PS_H

    E_EV

    V_EV2

    V_EB

    V_HG

    V_4W

    V_AR

    CV_D1

    T_D1

    T_S

    T_CO

    T_EIT_EO

    T_L

    T_CT1

    T_A

    V_EV1

    CV_D2

    T_D2

    PW_H1

    IPMC1 IPMC2

    E

    T_S2

    s s

    T_S1

    PT_C

    PT_C

    RC

    PS_L

    FP

    OFM2

    HX_M

    E

    T_PI1 T_PI2

    HX_PHE

    PS_WI PS_WO

    COMP1 COMP2

    T_CT2

    E_M1

    V_OR1 V_OR2

    E_M2

    T_PO1 T_PO2

    T_WI T_WO

    E_PHE1 E_PHE2

    HX_PHE

    PW_H2

    OS2

    Water

    EE

    PS = Pressure sensor V = Valve T = Temperature sensor AC = Accumulator RC = Receiver PW = Pressure switch OS = Oil separator PT = Service port E = EEV (Electronic Expansion Valve) HX = Heat exchanger HX PHE = Plate heat exchanger IPMC = Intelligent Power Module

    (inverter PCB cooler) V 4W = 4-way reversing valve

    32

    DVM Chiller – Control

    VRF Control BoxK1 K2 K3 K4

    HUB PCB communication Communication PCB

    Inverter Controller Hydro Controller

    EEPROM Setting inverter control options Auto & Manual Addressing VRF status display

    Main PCB communication FAN PCB communication EEV’s - 4-way valve – oil return

    valves – bypass valves Pressure & Temp sensors

    1

    Chiller System Components

  • 6/4/2019

    17

    33

    DVM Chiller – Control

    VRF Control Box

    VRF PCB communication Hydro communication

    F1 F2 not used OF1 OF2 not used R1 R2 – Centralized control

    Chiller System Components

    34

    DVM Chiller – Control

    VRF Control Box

    “F” Model 208/230vac “J” Model 460vac

    Chiller System Components

  • 6/4/2019

    18

    35

    DVM Chiller – Control

    Hydro Control Box

    K1 K2 K3 K4 K5 K6

    Water temperature control Communication between outdoor units Communications between module units Module controller Operation and option settings

    Chiller System Components

    36

    DVM Chiller – Control

    K1 K2 K3 K4 K5 K6

    Hydro Control Box

    TB “A” – External Output Contact TB “B” & “C” – External Input Contact Communication Terminal Block:

    F1 F2 – Factory connection V1 V2 – Not used F3 F4 – Module Controller

    TB “A” TB “B”

    TB “C” Comm

    Chiller System Components

    Hydro Terminal Blocks

    TB “A” TB “B”

    TB “C”Comm

  • 6/4/2019

    19

    37

    Chiller System ComponentsMCM-A00N – Module Controller

    Same design as MWR-WE10N wired controller Can monitor and control up to 16 DVM Chiller units Connects to F3/F4 terminals at each DVM Chiller

    (same connection point as standard DVM S indoor unit wired controllers) Set Module or Group status System option settings 12 or 24 hour clock

    Chiller System Data Viewing Water inlet and outlet temperature Outdoor ambient temperature Approximate water flow rate (+ - 10%)

    38

    Chiller System ComponentsMCM-A00N – Module Controller

    F3 F4 Power/Communications

    Download Connector

    Module Controller PCB

  • 6/4/2019

    20

    39

    Chiller System ComponentsMCM-A00N – Module Controller Display

    8 9 10 11 12 13

    1

    2

    4

    5 6 3 7 17 18 21

    14

    15

    16 19

    20

    No. Function1 Operation mode

    2 Set or current water outlet, inlet,ODU air temp. high, low pressures

    3 Selected operation

    4 The operation patternby each module or group.

    5 Group No.(1~4)

    6 Module No. (1~8)

    7Unit No. (0~15), Master or SlaveWhen an unit operating by panel control, displays “Panel”

    8 When a button input is restricted.

    9 When unit controlby upper level controls (ex. DMS)

    10 When an error occurs in chilleror module controller itself

    11 When chiller operating anti freezing

    12 When the defrost function operates

    No. Function

    13 When buttons locked

    14 No. of scheduling by daily or entire

    15 Scheduling / holiday

    16Displayed days of week while setting weekly or daily timer ordisplaying the set timer.

    17 When summer time (daylight saving) activated

    18 When set the off timer

    19 Current time or set time

    20When selecting a group or a module while setting the weekly timer

    21 Timer setting On or Off

    40

    Chiller System ComponentsMCM-A00N – Module Controller

    F3/F4 F3/F4

    Single Chiller Unit Unit 1 Unit 2 Unit 3

    Hydro PCB

    Hydro PCB

    Hydro PCB

    Hydro PCB

    Module controller can be connected to a maximum of 16 DVM Chiller units

  • 6/4/2019

    21

    41

    Chiller System ComponentsMIM-F00N – FCU Kit

    FCU Kit is used to connect 3rd party fan coil units to the Samsung Chiller control system DMS 2.5 – Touch Centralized Controller – Wired Remote Controllers DMS 2.5 or Touch centralized controller is required

    FCU Kit can connect to 2 or 4 pipe fan coil units Provides external contact input Output control signals for fan coil unit

    Not compatible with ECM style blower motors Output control signals for water valve

    42

    Chiller System ComponentsMIM-F00N – FCU Kit Inputs & Outputs

    FCU Interface Module

    MWR-WE10N or

    MWR-SH10N

    MRW-TA

  • 6/4/2019

    22

    43

    Chiller System ComponentsMIM-F10N – FCU Interface Module

    Provides communication interface between the MIM-F00N FCU Kit and a high level controller DMS 2.5 - Gateways – Touch Centralized Controller

    Controls up to 16 FCU Kits Maximum 16 Interface Modules per DMS 2.5 Connects directly to the FCU Kit PCB

    Option switch

    DC 12V

    FCU comm.(F1F2) High level controller comm.(R1R2)

    FCU I/Me address

    FCU I/MDownload connector

    FCU I/M Display

    44

    Chiller System ComponentsFCU Kit / Interface Module

    AC Power208~230(V), 60Hz

    Water Valve 2208~230(V), 60Hz, 0.5A

    Water Valve 1208~230(V), 60Hz, 0.5A

    AC Fan208~230(V), 60Hz, 1A

    F2

    FCU I/M(communication)

    FCU I/M(Power) 12V

    V1 V2

    F3 F4

    Wired remote controller(communication / power)

    External contact input(Dry contact)

    Power input (12V)

    Communication(F1/F2)

    R1R2

    Option switch(Manual address / Auto) address)

    F1

    MIM-F10N Interface Module

    MIM-F00N FCU Kit

  • 6/4/2019

    23

    45

    Chiller System Components

    Chiller 2Chiller 1F1/F2 F1/F2

    FCU Interface Module

    FCU Interface Module

    F3/F4

    F3/F4

    F3/F4

    F3/F4

    F3/F4

    F3/F4

    Up to 16 FCU Kits

    Touch Central Controller (optional)

    DMS 2.5

    FCU Kit

    FCU Kit

    FCU Kit

    FCU Kit

    FCU Kit

    FCU Kit

    R1/R2

    FCU

    FCU

    FCU

    FCU

    FCU

    FCU

    OR

    46

    Chiller System Components

    Closed loop flow switch Prove water flow through the closed loop and plate heat exchangerClosed loop inlet strainer 50 Mesh – Mandatory Required to filter the water entering the plate heat exchanger

    Water Side System Components – Field Supplied

    Preferred

    1

  • 6/4/2019

    24

    47

    Chiller System ComponentsWater Side System Components – Field Supplied

    1

    Closed loop expansion tank

    Expansion tank must be installed on the inlet side of the circulating water pump above the highest point in the system

    Expansion tank sizing: 5% of the total amount of circulating water in the system

    Expansion tank example only

    DVM Chiller Chiller Basic Installation

  • 6/4/2019

    25

    Chiller Basic Installation

    49

    Outdoor Unit Placement – Coastal Installations

    Outdoor units unprotected from sea breezes Outdoor unit behind building protected from sea breezes

    DVM Chiller units should never be installed in locations where direct sea/ocean breezes prevail In coastal locations, outdoor units should be installed behind the building, wall or other obstruction to protect

    against direct winds Refer to installation and technical guides for exact specifications

    Chiller Basic Installation

    50

    Outdoor Unit Placement

    Support the outdoor unit above grade a minimum of 8 inches

    Unit should be installed above the normal snow line

    ≥ 8”

  • 6/4/2019

    26

    Chiller Basic Installation

    51

    Outdoor Unit PlacementBasic Installation Clearances

    The minimum unit clearances are based on maximum outdoor ambient temperature of 95°F Above 95°F the clearances should be increased

    Single or multiple units with no wall enclosure should have ≥4 inch clearance on sides and rear Single unit within a wall enclosure should have ≥12 inch clearance on the rear and ≥4 inches each side Multiple units within a wall enclosure should have ≥12 inches on rear - ≥ 16 inches between units - ≥4 inches

    on the side next to the wall

    ≥ 4 inches

    ≥ 4 inches

    ≥ 4 inches

    Front ≥ 20 inches

    Front ≥ 20 inches

    ≥ 12 inches

    ≥ 4 inches

    ≥ 4 inches ≥ 16 inches ≥ 16 inches

    ≥ 12 inches

    NOTE: Refer to the installation manual for all unit placement requirements

    Chiller Basic Installation

    52

    Outdoor Unit Hydro Water side connections The Hydro water inlet and outlet pipe connections require a 50A “cut groove” coupling

    (2 inch cut groove)

    Water drain valve is provided on the water outlet pipe

    Air vents are provided to purge air from the PHE water loop to insure system reliability

    50A 2” cut groove coupling

  • 6/4/2019

    27

    Chiller Basic Installation Piping

    53

    Water side overview1. Drain plug (winter heat operation)2. Cut groove couplings3. Inlet strainer4. Drain valve5. Temperature gauge6. Pressure gauge7. Valve – Balancing or maintenance8. Automatic air vent9. Check valve10. Pump11. Flexible joint12. Expansion tank13. Flow Switch

    1. (optional for pump interlock)

    • Flexible connectors must be installed before the DVM CHILLER on both the inlet and outside connections • A 50 Mesh stainless strainer must be field supplied and installed• Maximum water side pressure : 145 PSI

    13

    Chiller Basic Installation

    54

    Outdoor Unit Hydro

    Water side considerations

    Chilled water/Hot water loop minimum capacity 10 Ton: 72 gallons 15 Ton: 103 gallons Additional storage tank may be required

    Water loop flow rate 10 Ton: 16 – 48 gpm 15 Ton: 17 – 68 gpm

    Maximum water pressure: 145 psi

    FCU’s

    Expansion Tank

  • 6/4/2019

    28

    55

    Chiller Basic Installation Outdoor Unit Wiring

    Module remote controller is mandatory for chiller operation Each chiller unit requires a dedicated line voltage circuit State and local electrical codes must be followed

    F3/F4

    Single Chiller Unit

    Hydro Control

    VRF Control

    MCCB

    F3/F4

    Unit 1 Unit 2 Unit 3

    Hydro Control

    Hydro Control

    Hydro Control

    VRF Control

    VRF Control

    VRF Control

    MCCB MCCB MCCB

    Chiller Basic Installation

    56

    Outdoor Unit Wiring

    Hydro Terminal Blocks

    TB “A” TB “B”

    TB “C”

    Hydro terminal block “A” Output terminal designations

    1

  • 6/4/2019

    29

    Chiller Basic Installation

    57

    Outdoor Unit Wiring

    Hydro Terminal Blocks

    TB “A” TB “B”

    TB “C”

    Hydro terminal block “B” Input terminal designations

    1

    Note: “Usual Input” = Latched switch function“Instant Input” = Momentary switch function

    Chiller Basic Installation

    58

    Outdoor Unit Wiring

    Hydro Terminal Blocks

    TB “A” TB “B”

    TB “C”

    Hydro terminal block “C” Input terminal designations

    1

    Note: “Usual Input” = Latched switch function“Instant Input” = Momentary switch function

  • 6/4/2019

    30

    DVM Chiller Basic System Commissioning

    Basic System Commissioning

    60

    Hydro Control – View Mode & Option Settings Mode

    View Mode Display – System operating data Chiller powered up Press & hold K3 K4 for 3 sec. to enter Press K3 to view mode selection from table Press K4 to reverse mode selection Press & hold K3 to leave view mode Refer to the chiller Installation Manual for complete

    view mode listing

    Hydro Controller Option Settings – Select chiller operation parameters Chiller powered up Press & hold K2 to enter option settings Press K1 to display the number for option setting Press K2 to display the number for set value of the option Press & hold K2 to save selected option setting Refer to chiller Installation Manual for option setting listing

    K1 K2 K3 K4 K5 K6

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    Basic System Commissioning

    61

    Setting Hydro Unit Options On/Off operation input

    Module Controller / DMS or External contact Water temperature setting input

    Module Controller / DMS or External contact Operation mode (Cool/Heat, Normal/Hot water) input

    Module Controller / DMS or External contact Demand control input

    Module Controller / DMS or External contact Power Demand Level – Default 100%

    Selectable from 50% to 95% Quiet function input

    Module Controller / DMS or External contact Quiet function level

    100% Default Level 1 – Level 2 – Level 3

    Forced fan function input Module Controller / DMS or External contact

    “Water Law” input Module Controller / DMS or External contact

    “Water Law” control standard Outdoor ambient/Room temperature

    “Water Law” Air Cool 1 – Air Cool 2 “Water Law” Room Cool 1 – Room Cool 2 “Water Law” set temp Tcool 1- Tcool 2 “Water Law” OD temp for Heat AirHeat1 – AirHeat2 “Water Law” Room Heat1 – Room Heat2 “Water Law” set temp Theat1 – Theat2 Remote error reset input

    Enable/Disable Setting unit address – 0 to 15 each unit Confirm delay for unsecured water flow rate

    10 to 240 sec. (factory default 30 sec.) External water outlet temperature sensor

    Enable/Disable (Default) Operation On/Off by external contact Low water temperature function (requires antifreeze)

    Disable(Default)/Enable

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    Mandatory Operation Settings

    K1 K2 K3 K4 K5 K6

    Trial Operation Complete all required Hydro Controller settings Verify water circulation and air purged Verify water flow rate DIP Switch #1 is ON With system off including pump, perform water pressure sensor calibration

    procedure Press & hold K4 and K6 for 3 seconds to start calibration Calibration will finish automatically within 30 seconds

    Mode of operation function DIP Switch #2 ON – Cool OFF-Heat

    Operation control Press K1 for ON then press K2 for off

    Set DIP Switches #1&2 to OFF Press & hold K5 and K6 for 3 seconds to reset hydro controller

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    Basic System Commissioning

    63

    VRF Control – Service Settings Mode

    K1 K 2 K3 K4 Inverter Controller Service Settings

    Chiller powered up Press & hold K2 to enter option settings Press K1 to display the number for option setting Press K2 to display the number for set value of the option Press & hold K2 to save selected option setting Refer to chiller Installation Manual for all service settings

    Basic System Commissioning

    64

    Module Controller

    When the module controller is turned on, the “tracking” function is started to establish the connected Chiller unit(s) and indicate on the controller display

    If there is an error on startup, the error code will be displayed along with the status LED blinking red

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    Basic System Commissioning

    65

    Module Controller

    Press the On/Off button to control a single unit Select the target Group/Module with the arrow keys

    The “All” button controls all units On/Off operation in a group

    Basic System Commissioning

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    Module Controller

    Press the Temp + or - to change the water target set temperature up or down Select the target Group/Module with the arrow keys

    Press the “Water Outlet” button to display the current water outlet temperature

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    Basic System Commissioning

    67

    Module Controller

    Group/Module select button

    Mode: Cool/Cool storage – Heat/Hot water

    Monitor: Sequentially displays Water inlet/outlet temperature Outside ambient temperature - high/Low pressure and flow rate

    Pattern: Sets the operation pattern when controlling the chiller by groups or modules

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    68

    Module Controller

    Quiet: Selects the Night Quiet function

    Demand: Selects the Demand function

    Forced Fan: Selects the snow prevention function

    Water Law: Selects the water Law function

    Parameters for these functions have been set in the Hydro Option Settings

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    Basic System Commissioning

    69

    Timer: Sets the weekly On/Off timer

    Timer Display: Shows the current timer setting

    Module Controller

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    To use the various additional functions for a Module Controller and a DVM Chiller

    • “↑, ↓” key : Change the setting value• “←,→” key : Select the setting value• “OK” key : Save the setting value• “ESC” key : Exit to normal mode

    ※ KeysPress “ESC + OK” keys together for 3 seconds.

    Current value

    Main menu

    Data Segment(Value)

    Sub menuPage No.

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    Basic System Commissioning

    71

    Reset Function – No need to turn power Off and On again to restart

    Press and hold “ESC” and “Delete” for 5 seconds to reset the module controller

    When reset is required? After hardware setting change (ex. Option switch) or communication wiring change.

    After reset, all of LCD segment turn Off and turn On again then tracking procedure starts.

    Press together for 5 seconds.

    Module Controller

    NOTE: Refer to the MCM-A00N IOM’s for all of the installation, setup and functions of the Module Controller

    DVM Chiller SNET Pro 2

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    SNET Pro 2

    73

    SNET Pro 2 Setup

    Connecting the SNET Pro 2 hardware to the chiller system

    Chiller VRF control box communication terminal block: F1 F2: Each chiller unit R1 R2: Cannot currently be used for SNET Pro connection

    USB to RS232 cable

    TX+ F1 TX- F2

    S-Converter

    SNET Pro 2

    74

    SNET Pro 2 SetupConfiguration

    Outdoor unit model selection

    DVM Chiller

    Launch SNET Pro 2 and connect

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    SNET Pro 2

    75

    SNET Pro 2 Setup

    Cycle Information

    Installation Information

    Summary

    SNET Pro 2

    76

    SNET Pro 2 Setup

    Cycle Information Installation Information

    Note: SNET Pro cannot display circulating water pressure values

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    SNET Pro 2

    77

    SNET Pro 2 Setup

    Selected Chiller’s Address

    DVM Chiller’s Address

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    DVM Chiller Addendum

    Training Addendum

    80

    Additional Control Information

    < Field Scope >

    Operating, Enthalpy/CO2/Humidity control

    FCU(Field supply)

    AHU(Field supply)

    Water Pump(Field supply)

    A module controller

    controls DVM Chillers

    by each group or

    module.

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    Training Addendum

    81

    Additional Control Information

    DVM Chiller On/Off control (Module / Group)

    Operation mode, water outlet temperature setting

    Optional operation setting

    Module / Group setting

    Weekly / Holiday operation schedule setting

    Summer time (Day light saving) support

    Back light

    User settings / Service mode support

    Forced fan function (Anti snow accumulation)

    Training Addendum

    82

    Additional Control Information

    120.0 mm 19.5 mm

    124.0 mm

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    Training Addendum

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    Additional Control Information

    Buttons descriptionNo. Meaning1 Turn on / off all connected chillers

    2 Turn on / off a groupor a module individually.

    3 Adjust the desired water temp.

    4 Change mode(Coo, Cool storage, Heat, Hot water)

    5 Quiet mode

    6 Demand function

    7 Snow prevention

    8 Water law function

    9 Selects a group or module

    10 Shows water outlet , inlet,ODU air temp, high / low pressure

    11 Set operation mode(Efficiency, Sequential, Simultaneous)

    12 Set master or slave units

    Training Addendum

    84

    Additional Control InformationButtons description

    17 No use

    No. Meaning13 Display water outlet temp.

    14 Set the weekly On/Off timer (Max. 40)

    15 Check the timer setting

    16 Navigation buttons

    17 Select / saves the setting

    18 Exit to normal mode

    19 Delete timer. Press more than 3 sec.delete all timers.

    20 Enter user setting mode

    21 The On/Off status of the module or group

    8

    2 1

    3

    59

    11

    13

    12

    1415

    16 19

    20

    1821

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    Training Addendum

    85

    Additional Control InformationUser setting mode To use the various additional user functions for a Module Controller

    SettingNavigation buttons← →↑↓

    Main menu

    Sub menu

    Page NoValueTime setting

    Unit Status

    Setting

    Training Addendum

    86

    Additional Control InformationUser setting mode

    Function table

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    Training Addendum

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    Additional Control InformationUser setting mode Function table

    Training Addendum

    88

    Additional Control Information

    User setting mode

    Function table

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    Training Addendum

    89

    Additional Control Information

    * You can check the status of units connected to the module controller.▶When pressing “Monitor” button after selecting the unit number, you can change the status of the selected unit.

    (Water Outlet → Water Inlet → Outdoor Air → High Pressure → Low Pressure → Flow Rate →)

    Press “Up”, “Down” button to change the unit number.

    Training Addendum

    90

    Module Controller Installation

    ▶ Push a hook with one hand and push up another

    hook with another hand to disassemble the rear cover.

    ▶ It might be easier to disassemble it if you put a flat-head

    screw driver into the square hole above the fixing hook.

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    Training Addendum

    91

    Module Controller Installation - Cable

    ▶Place the cable through openings in the rear cover.

    ▶ The opening (A) can be cut and removed

    if you need more space.

    Training Addendum

    92

    Module Controller Installation

    ▶ Before fixing the rear cover, allow 10 mm(0.4 inch)

    or more space for upper, left, and right sides

    and 50 mm(2 inch) space for bottom side.

    ▶ Make sure to fit the screws

    into the provided screw holes.

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    Training Addendum

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    Module Controller Installation

    ▶ Connect the communication cable (F3, F4)

    to the PBA terminal on the back

    of the front cover in appropriate length.

    ▶ Connect the communication cable (F3, F4)

    to the PBA terminal on the back

    of the front cover in appropriate length.

    Training Addendum

    94

    Module Controller Installation Connect F3/F4 comm. / power cable from module controller to hydro board of a DVM chiller.

    Hydro Board Inverter Board

    < DVM Chiller > Non- polarity

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    WiringConnection

    ▶ Only a single module controller can be connected to DVM Chillers.

    ▶ If you disconnect the power supply in order to repair a main unit of a module or a group,

    you should set another unit as a main unit.

    - When repairing the unit, disconnect the power supply and then start module controller communication again.

    - When a failure of the power supplying unit for the module controller leads to cutting power supply,

    the tracking will be performed automatically and then the module controller will be powered by another unit.

    DVM Chiller

    DVM Chiller

    DVM Chiller

    DVM Chiller

    DVM Chiller

    DVM Chiller

    656’Length of transmission wiring :

    Service modeFunction table

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    Service modeFunction table

    Learn more – Setting module and group- It is an example to set 6 units to modules and groups.

    The example explains how to set the units to 1 group and 3 modules.

    - Recommended deciding and entering numbers for modules and groups of units

    and a main unit in advance, since you have to set numbers for modules and groups by each unit.

    - Select a unit number on the DVM Chiller.

    Refer to hydro controller option no.11 in the installation manual of DVM Chiller.

    Unit 00

    Unit 01

    Unit 02

    Unit 03

    Unit 04

    Unit 05

    Module 1 Module 2 Module 3Group 1

    Module Controller(F3,F4)

    M M M

    M

    A main unit of module :

    A main unit of group :

    S S S

    S S SSS

    Service modeFunction table

    Learn more – Setting module and group

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    Service modeFunction table

    Learn more – Setting module and group

    Group No.

    Module No.

    Unit no. to set as MainModule no.

    Service modeFunction table

    Learn more – Setting module and group- Set a main unit of module

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    Service modeFunction table

    Learn more – Setting module and group- Set a main unit of group

    Unit no. to set as MainGroup no.

    Service modeFunction table

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    Service modeFunction table

    Service modeFunction table

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    Service modeFunction table

    Service modeFunction table

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    Training Addendum

    107

    View Mode Display Settings

    °F

    °F

    °F

    Psi

    Psi

    Hz

    Hz

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    # Step

    A

    A

    Training Addendum

    108

    View Mode Display Settings – Cont.

    # Step

    Psi

    Psi

    °F

    °F

    Psi

    # MBtu’s

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    Training Addendum

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    Hydro Controller Option Settings Descriptions

    NA in US models

    Training Addendum

    110

    Hydro Controller Option Settings Descriptions – Cont.

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    Training Addendum

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    Hydro Controller Option Settings List

    Training Addendum

    112

    Hydro Controller Option Settings List – Cont.

    NA in US models

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    Training Addendum

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    Hydro Controller Option Settings List – Cont.

    Training Addendum

    114

    VRF Control – Service Mode Settings List

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    Training Addendum

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    VRF Control – Service Mode Settings List

    Training Addendum

    116

    VRF Control – Service Mode Settings List

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    Training Addendum

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    VRF Control – View Display Settings List

    Psi

    Hz

    Hz

    Psi

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    °F

    A

    A

    Training Addendum

    118

    VRF Control – View Display Settings List

    °F°F°F°F°F# Step# Step# Step# Step# StepHzHz°F

    Volts°F

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    Error codeError display

    The display will show an error code of DVM Chillers connected to the module controller,

    and located on top part of the display and red LED will be blinking.

    When an error occurs in DVM Chiller (Product group display : A)- The DVM Chiller’s number for the error will be displayed, followed by the error code.

    * Ex) When error 101 occurs from DVM Chiller No. No. 200100 (Unit No. 01)

    Error codeError display

    Error code list of Module Controller- The module / group operation will be performed except the malfunctioned unit

    even though an error occurs in the module or the group.

    Error codes Description

    604 Communication tracking error between a module controller and DVM Chillers

    618 The maximum number of DVM Chiller installation is exceeded. (Maximum:16)

    627 Displayed when 2 or more module controllers are installed.

    601 Communication error between a module controller and DVM Chillers

    654 Module controller EEPROM Read/Write error

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    Exclusive Dealer FeaturesEasy System Error Code Diagnostics & New System Registration

    Dealer Mobile App

    Dealer support at your fingertips Android or IOS devices

    There is an easy way to access the error code lists with descriptions by simply using the

    Dealer Mobile app on your Android or IOS devices

    Error Code Diagnostics

    122

    All Samsung Residential/Light Commercial and Commercial systems implement processor based self-diagnostics which generate error codes to identify specific operational and component issues

    System error code lists are included in the Installation and Service Manuals & DVMS Error Code Booklet

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    Error Code Diagnostics

    123

    The error code listing with descriptions for the complete Samsung product line is easily accessed through the Dealer Mobile App.

    Select “Error” tab from Menu

    You can select the video description of the error code

    Enter the error code or enter the type of error i.e. “Communication”

    Error codes greatly enhance the diagnostic procedures required to quickly and accurately analyze and resolve system component and operation issues

    Launch the app and sign in

    Samsung System Registration

    124

    New Samsung systems can be conveniently registered through the Dealer Mobile App

    Launch the app and sign in

    Select the “Registration” tab

    from Menu

    Enter the installation information including the end-user email address

    Select the installation type: ResidentialCommercial (comfort cooling) Commercial (non-comfort cooling)Select installation date

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    Samsung System Registration

    125

    System unit model and serial numbers can be typed in, however with the Dealer Mobile App, each unit’s model and serial number can be easily scanned in – Multiple units can be scanned for each system

    NOTE: Every new Samsung air conditioning system must be properly registered within 60 days of installation to activate the enhanced warranty on eligible products

    The product model & serial # will appear, then Select “ADD” to enter an additional unitSelect “Submit” when all units have been added for the system

    When properly submitted, the registration is complete and confirming email will be sent

    Enter the confirming E-mail address Select: Installer/Servicer orCustomer (end-user)Add any comments