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Industrial Products Group
Model DX Static HydraulicUniversal Testing System
Reference Manual - Equipment M47-17029-EN Revision B
The difference is measurable ®
Electromagnetic Compatibility
Where applicable, this equipment is designed to comply with International Electromagnetic Compatibility (EMC) standards.
To ensure reproduction of this EMC performance, connect this equipment to a low impedance ground connection. Typical suitable connections are a ground spike or the steel frame of a building.
Proprietary Rights Notice
This document and the information that it contains are the property of Illinois Tool Works Inc. (ITW). Rights to duplicate or otherwise copy this document and rights to disclose the document and the information that it contains to others and the right to use the information contained therein may be acquired only by written permission signed by a duly authorized officer of ITW.
Trademarks
Instron® is a registered trademark of Illinois Tool Works Inc. (ITW). Other names, logos, icons and marks identifying Instron products and services referenced herein are trademarks of ITW and may not be used without the prior written permission of ITW.
Other product and company names listed are trademarks or trade names of their respective companies.
Original Instructions
Copyright © 2017 Illinois Tool Works Inc. All rights reserved. All of the specifications shown in this document are subject to change without notice.
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Norwood, MA 02062-2643United States of America
European Headquarters
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High Wycombe, Bucks HP12 3SYUnited Kingdom
Preliminary Pages
M47-17029-EN, Rev B i
About This Document This Equipment Reference Manual has been prepared to provide customers with assembly drawings and schematics that pertain to the various models of DX Static Hydraulic Universal Testing Systems. These drawings are provided for your use and Instron personnel use only. These drawings are the property of Instron and may be subject to return upon demand. The contents of this manual must not be copied or submitted to outside parties for use or examination.
How to Use This Document The drawings included in this manual are arranged in numerical order for ease of locating any given drawing; refer to the “List of Drawings” section for a list of drawing titles and numbers. To determine which drawings pertain to your specific model of DX testing system, use the information given in the “System Identification” section in conjunction with the “Options and Applicable Drawings” section.
System Identification Your system has been given a unique serial number for system identification. This serial number can be found on the serial tag located on the rear of the frame.
The frame serial tag includes other important system information, including information on your frame’s configuration. Frame configuration information can also be found on your copy of the Instron quote.
Preliminary Pages
M47-17029-EN, Rev B ii
Options and Applicable Drawings This section provides a list of DX testing system options and their applicable drawings. The options are listed in alphabetical order.
Not all options have applicable drawings. If any of the options purchased for your testing system are not listed here, then there are no drawings provided that pertain to that option.
300DX DX Power – Schematic _____________________________________________ R236084-4 DX Power – Wire List Layout _______________________________________ R236670-3 General Assembly _________________________________________________ R236312-3 Hydraulic Schematic ______________________________________________ R217495-3A
600DX DX Power – Schematic _____________________________________________ R236084-4 DX Power – Wire List Layout _______________________________________ R236670-3 General Assembly _________________________________________________ R236313-3 Hydraulic Schematic ______________________________________________ R217495-3A
300DX-G7, 600DX-G7 Grips Handset – Schematic/Layout ____________________________________ R236686-3
List of Drawings The following is a list of all drawings that appear in this manual.
Hydraulic Schematic ______________________________________________ R217495-3A General Assembly _________________________________________________ R236312-3 General Assembly _________________________________________________ R236313-3 DX Power – Schematic _____________________________________________ R236084-4 DX Power – Wire List Layout __________________________ R236670-3 (Sheet 4 and 5) Grips Handset – Schematic/Layout _______________________ R236686-3 (Sheet 2 and 3)
Appendix A This section provides the Material Safety Data Sheet for the oil used in the hydraulic power supply (HPS).
Material Safety Data Sheet ___________________________________________ Altra AW32 Oil
System Documentation In addition to this Equipment Reference Manual, the following manuals are included under separate cover:
• Model DX Series Static Hydraulic Universal Testing System – Pre-Installation Manual Manual No. M47-17026-EN
• Model DX Series Static Hydraulic Universal Testing System – Operating Instructions Manual No. M47-17027-EN
• Model DX Series Static Hydraulic Universal Testing System – System Concepts Manual Manual No. M47-17028-EN
List of Drawings
This page in intentionally blank.
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par
ties
for
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xam
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ion.
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E C
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56
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RE
V.X
XX.X
X.X
INT
ER
PR
ET
PE
R A
SM
E Y
14.5
-200
9
SURF
ACE
FINI
SH R
a 12
5in.
UNL
ESS
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RWIS
E NO
TED
THIR
DAN
GLE
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0DX
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RIE
S
A
JRH
6/7/
17
A
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ASED
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F 3
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6/7/
17
R23
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GE
NE
RA
L A
SS
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BLY
INS
TR
ON
IND
US
TR
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PR
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UC
TS
GR
OV
E C
ITY
, PE
NN
SY
LVA
NIA
ANG
ULAR
TOLE
RANC
ES N
OT O
THER
WIS
E NO
TED
FRAC
TIO
NAL:
+/-
1/64
FINI
SH:
HAR
DNES
S:
MAT
ERIA
L:
S.O
. C
HECK
ED:
DRA
WN:
REVI
SION
SEC
ORE
V
DAT
E: D
ATE:
SHE
ETDATE
BY
DENO
TES
CRIT
ICAL
FEA
TURE
S AN
DDI
MEN
SION
S TO
BE
INSP
ECTE
D* 1/
2° INC
HE
ST
his
prin
t is
the
pro
pe
rty
of IN
ST
RO
N, I
ND
US
TR
IAL
PR
OD
UC
TS
GR
OU
P, G
RO
VE
CIT
Y, P
A. a
nd is
loan
ed
to th
e r
ecip
ien
t sub
ject
tore
turn
upo
n de
man
d. It
s co
nten
ts a
re c
onfid
entia
l and
mus
t not
be
copi
ed o
r sub
mitt
ed to
out
side
par
ties
for
use
or e
xam
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ion.
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GLE
10
5640
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JRH
6/9/
17
11/
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SH:
HAR
DNES
S:
MAT
ERIA
L:
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.
CHE
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:
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WN:
REVI
SIO
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FEA
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MEN
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O B
E IN
SPEC
TED
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CH
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Thi
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NS
TR
ON
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DU
ST
RIA
L P
RO
DU
CT
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RO
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d is
loa
ned
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ject
tore
turn
upo
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eman
d. It
s co
nten
ts a
re c
onfid
entia
l an
d m
ust n
ot b
e co
pie
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r su
bmitt
ed to
ou
tsid
e p
artie
s fo
r us
e o
r ex
am
ina
tion.
SIZ
E C
A
12
34
56
78
91
01
11
21
31
4
B C D E F G H I J
12
34
5
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SM
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SH R
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ESS
OTH
ERW
ISE
NOTE
D
THIR
DAN
GLE
10
5640
600D
X S
ER
IES
B
JRH
6/9/
17
11/
1/17
ABFI
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MAT
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REVI
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12
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9
SURF
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a 12
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DAN
GLE
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/DX
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5/3/
17
6/14
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LAB
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PER
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HECK
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REVI
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mitt
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out
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E C
A
12
34
56
78
910
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THIR
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MG
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MG
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4/13
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5/3/
17
6/14
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LAB
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NN
SY
LVA
NIA
ANG
ULAR
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RANC
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TED
FRAC
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+/-
1/64
FINI
SH:
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MAT
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HECK
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prin
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the
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re c
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l and
mus
t not
be
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mitt
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out
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par
ties
for
use
or e
xam
inat
ion.
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E C
A
12
34
56
78
910
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B C D E F G H I J
12
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Appendix A
This page in intentionally blank.
Altra AW 32 Hydraulic Oil Page 1RTN Number: 00011005 March 3, 2009
MATERIAL SAFETY DATA SHEET________________________________________
1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
Product Identification ______________________ Product Name: Altra AW 32 Hydraulic Oil
Product Number: 11005
Synonyms: Antiwear Hydraulic Fluid, Petroleum Based Lubricant
Chemical Name: Hydrotreated heavy paraffinic distillate
Chemical Family: Petroleum Distillate
CAS Number: Blend
Company Identification ______________________ Allegheny Petroleum Products Co.
999 Airbrake Avenue
Wilmerding, PA 15148 USA
1-412-829-1990 (For product information)
1-800-424-9300 (For emergencies)
1-800-424-9300 or 1-703-527-3887 (CHEMTREC)
2. COMPOSITION/INFORMATION ON INGREDIENTS
COMPONENT LISTING: Chemical Name Amount CAS Number _____________ ________ __________
HYDROTREATED PARAFFINIC DISTILLATE, DEWAXED > 98.0 % 64742-65-0
ADDITIVES < 2.0 % Blend
(See Section 8 for exposure guidelines)
(See Section 15 for regulatory information)
HAZARDS DISCLOSURE
This product contains no known hazardous materials as defined by the OSHA
Hazard Communication Standard 29 CFR 1910.1200.
As defined under Sara 311 and 312, this product contains no known
hazardous materials.
3. HAZARDS IDENTIFICATION
Altra AW 32 Hydraulic Oil Page 2RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
***************** EMERGENCY OVERVIEW *****************
* *
* Not expected to cause a severe emergency hazard. *
* *
**********************************************************
HMIS Rating - Health: 1
Flammability: 1
Reactivity: 0
NFPA Rating - Health: 1
Flammability: 1
Reactivity: 0
Special Hazard: N/A
POTENTIAL HEALTH EFFECTS
EYE: Contact may cause eye irritation and redness.
SKIN: Prolonged or repeated contact can result in defatting and drying of the
skin which may result in skin irritation and dermatitis (rash).
INHALATION: Inhalation of vapors or mist may be mildly irritating to the nose, throat,
and respiratory tract.
INGESTION: Small amounts swallowed during normal handling operations are not likely
to cause injury.
CHRONIC EFFECTS: No adverse effects have been documented in humans as a result of chronic
exposure.
CARCINOGENICITY INFORMATION: Based on OSHA 1910.1200 and IARC study requirements, this product does not
require labeling.
4. FIRST AID MEASURES
EYE CONTACT FIRST AID: Flush eye with water for 15 minutes.
Get medical attention if irritation develops or persists.
SKIN CONTACT FIRST AID: Wash skin with soap and water.
Altra AW 32 Hydraulic Oil Page 3RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
(section 4 continued)
Thoroughly wash (or discard) clothing and shoes before reuse.
INHALATION FIRST AID: Remove to fresh air.
If not breathing, give artificial respiration.
INGESTION FIRST AID: If vomiting should occur spontaneously, keep airway clear.
NOTES TO PHYSICIAN: Treat symptomatically.
5. FIRE FIGHTING MEASURES
FLAMMABLE PROPERTIES COC Flash Point: 248.9 C (480.0 F)
Autoignition Temperature: > 315.6 C (> 600.1 F)
FLAMMABLE LIMITS IN AIR LEL: N/A
UEL: N/A
EXTINGUISHING MEDIA: Carbon dioxide, foam, or dry powder. Water may be used to cool below
flash point.
FIRE FIGHTING INSTRUCTIONS: As in any fire, wear self-contained breathing apparatus pressure-demand
MSHA/NIOSH (approved or equivalent) and full protective gear.
COMBUSTION PRODUCTS: Fumes, smoke and carbon monoxide.
6. ACCIDENTAL RELEASE MEASURES
SAFEGUARDS (PERSONNEL): Wear appropriate personal protective equipment.
INITIAL CONTAINMENT: Absorb spills with inert material.
LARGE SPILLS PROCEDURE: Contain spilled material.
Large spillage should be dammed-off and pumped into containers.
Altra AW 32 Hydraulic Oil Page 4RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
(section 6 continued)
Treat or dispose of waste material in accordance with all local,
state/provincial, and national requirements.
SMALL SPILLS PROCEDURE: Clean up area by absorbent material.
Treat or dispose of waste material in accordance with all local,
state/provincial, and national requirements.
7. HANDLING AND STORAGE
HANDLING (PERSONNEL): DO NOT PRESSURIZE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH
CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF
IGNITION; THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.
Wash hands thoroughly after handling.
HANDLING (PHYSICAL ASPECTS): Store in a cool dry area.
Keep container closed to avoid contamination.
STORAGE PRECAUTIONS: Keep container closed when not in use.
8. EXPOSURE CONTROLS / PERSONAL PROTECTION
ENGINEERING CONTROLS: Not required under normal conditions of use. However, if unusual
operating conditions exist, then provide sufficient mechanical ventilation
to maintain exposure below PEL/TLV (s).
EYE / FACE PROTECTION REQUIREMENTS: Where contact with this material is likely, eye protection is recommended.
SKIN PROTECTION REQUIREMENTS: When prolonged or frequently repeated contact could occur, use protective
clothing impervious to this material.
RESPIRATORY PROTECTION REQUIREMENTS: When there is potential for airborne exposures in excess of applicable
limits, wear NIOSH/MSHA approved respiratory protection.
EXPOSURE GUIDELINES: No Information Available.
Altra AW 32 Hydraulic Oil Page 5RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
9. PHYSICAL AND CHEMICAL PROPERTIES
FORM .....................: Liquid
COLOR ....................: Amber
ODOR .....................: Characteristic
BOILING POINT ............: >425 F
VAPOR PRESSURE ...........: Nil mm Hg
VAPOR DENSITY ............: >1 (Air = 1)
SOLUBILITY IN WATER ......: Nil
SPECIFIC GRAVITY .........: 0.861 at 60 deg F (Water = 1)
BULK DENSITY .............: 7.17 Pounds per Gallon at 60 Deg F
MELTING/FREEZING POINT ...: N/A F
% VOLATILES ..............: Nil %
VISCOSITY ................: 32 cSt at 40 Deg C
10. STABILITY AND REACTIVITY
STABILITY: Stable.
POLYMERIZATION: Hazardous polymerization will not occur.
INCOMPATIBILITY WITH OTHER MATERIALS: Avoid contact with strong oxidizing agents.
DECOMPOSITION: In the case of a fire, oxides of carbon, hydrocarbons, fumes, and smoke
may be produced.
11. TOXICOLOGICAL INFORMATION
EYE EFFECTS: Minimal irritation on contact.
SKIN EFFECTS: Practically non-toxic if absorbed. May cause mild irritation with
prolonged and repeated exposure.
ACUTE ORAL EFFECTS: Tests on similar materials indicate low order of acute oral toxicity.
ACUTE INHALATION EFFECTS: Low acute toxicity expected on inhalation.
MISCELLANEOUS: Please contact supplier for additional toxicological information.
Altra AW 32 Hydraulic Oil Page 6RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
12. ECOLOGICAL INFORMATION
ENVIRONMENTAL HAZARDS: Ecotoxicological Information: No specific aquatic data available for
this product.
13. DISPOSAL CONSIDERATIONS
WASTE DISPOSAL: Treat or dispose of waste material in accordance with all local,
state/provincial, and national requirements.
Do not flush to surface water or sanitary sewer system.
CONTAINER DISPOSAL: Empty drums should be completely drained, properly bunged and promptly
shipped to the supplier or a drum reconditioner.
All other containers should be disposed of in an environmentally safe
manner.
14. TRANSPORTATION INFORMATION
PRODUCT LABEL ..........: Altra AW 32 Hydraulic Oil
D.O.T. SHIPPING NAME ...: Not regulated by DOT
15. REGULATORY INFORMATION
MISCELLANEOUS INFORMATION: This material or all of its components are listed on the Inventory of
Existing Chemical Substances under the Toxic Substance Control Act (TSCA).
16. OTHER INFORMATION
REASON FOR ISSUE ...: Revised
APPROVAL DATE ......: March 3, 2009
SUPERCEDES DATE ....: March 3, 2009
RTN NUMBER .........: 00011005 (Official Copy)
ADDITIONAL INFORMATION: The data in this Material Safety Data Sheet relates only to the specific
material designated herein.
Altra AW 32 Hydraulic Oil Page 7RTN Number: 00011005 March 3, 2009____________________________________________________________________________________________________
********************************************************************** This information is furnished without warranty, expressed or implied,
except that it is accurate to the best knowledge of Allegheny Petroleum
Products Co.. The data on this sheet are related only to the specific
material designated herein. Allegheny Petroleum Products Co. assumes no
legal responsibility for use or reliance upon these data.
**********************************************************************
END OF MSDS
**********************************************************************
This page is intentionally blank.
End of Document
Product Support: www.instron.com
