The World Leader in Precision Die Casting Solutions

21 Manufacturing Facilities in 17 Countries

The Difference & Value● Expertise in small-med size, precision, intricate products with complex geometry (0.01 gram to

1 .5 kilogram)

● +/-0.02MM tolerance precise zinc castings are achievable; Thin wall technology: < 0.5 mm

● Zinc, Aluminium ,Magnesium alloys

● Conventional and Multi-slide tooling

Machines manufactured in Germany exclusively for all Dynacast manufacturing facilities

Closed-loop communication between production and design ensures advanced technology

● World-Class DFM (Design For Manufacturing)

● Dedicated engineering project manager for seamless communication

Magnesium spikes for Adidas cleats Hot-chamber, multi-slide

Aluminum frame for Apple iPodCold-chamber, conventional

Zinc razor handle for Gillette Mach-3Hot-chamber, conventional

• A "multiple-slide" hot chamber die-casting machine has two or more(up to 6) independently movable slides, which carry die blocks and operate within a precision slide guiding system.• The use of up to four slides is common, and as many as six slides are possible• Each of the die blocks has one or more cavities and/or cores on its face, which together form the complete cavity and runner profile (into which the molten metal is injected).• The mating faces of the die blocks are held together by a clamping system.• Injection of molten metal is made perpendicular to the mating faces of the die blocks, directly on the parting line (“parting line injection”), thereby eliminating the sprue associated with conventional die-casting systems.

The advantages of this technology include:

• Complex part geometry produced with high precision; Consistent part quality;• Excellent part to part conformity• Quick die changeovers; up to 75 cycles per minute (4,500 shots per hour). Rapid cycle speeds;• In-die de-gating and automatic separation of parts from runners is possible in many cases;• Flash-free castings;• Low tooling costs;• Elimination / reduction of secondary operations;• Savings in material, energy & labor.

Dynacast Precision Zinc Die Casting Machine• A2 die casting machine (2~4Ton)• Designed and produced by Dynacast(Germany)• Multi-slide process is used principally for small zinc components with projection area smaller than 625 mm2

• Advantages OF DYNACAST PRECISION DIE CASTING PROCESS

•Small casting with weight 0.01 gram can be made•Achievable tolerance +/-0.02MM without costly secondary operation •Thin Wall for Zinc : 0.2 MM•High efficiency – Casting Cycle:1sec/shot (60CPM)•Part-to part uniformity• Complex geometry• Lower tooling cost; Eliminates secondary machining•Opportunity for cost reduction by converting other process(machining, metal stamping, metal injection molding, assembly) into die casting.

Dynacast is able to eliminate operations that traditionally need to be performed after the die casting process. This saves you time and money.

Flash free: Through the use of innovative design techniques early in a project, Dynacast is able to reduce the impact of parting line and overflow vestiges on the function and appearance of the die casting and avoid costly secondary operations to smooth and clean the surface

Precision tooling, preventative maintenance and hi-tech flash removal options results in virtually flash free components at competitive cost

FLASH AVOIDANCE & REMOVALLow-Cost Solutions

Dynacast CustomersThousands of Customers in Hundreds of Industries

• Consumer Electronics

• Automotive

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• Medical

• Connectors

• Hardware

• World-Class DFM (Design For Manufacturing)

• Part consolidation

• Robust manufacturing - improve yields, throughput, die life

• Quality Systems/Continuous Improvement

• TS 16949/ISO 9001

• AQP (Advanced Quality Planning) – cross-functional quality control

• Multiple Quality Inspection Points – Statistical Process Control, adhere to critical dimensions

• Periodic measurements, recordings

• Cost of Quality: Contained

• Eliminates buffer stock, expedited freight costs

• Dock to Stock programs

QUALITY

CONSISTENT, ON-TIME DELIVERY

• Sophisticated production planning/ERP system

• State-of-the-art preventative maintenance

• Tooling and machinery

• Dedicated engineering project manager for seamless communication

• Customer service teams handle production scheduling in many plants

• World-class quality system

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player

THANK YOU