DYNAPAC LG500 SPARE PARTS CATALOGUE - Talhu Oy · Para evitar errores al pedir repuestos utilicen las etiquetas abajo descritas para identificar los catálogos en la parte trasera

SVEDALA COMPACTION AND PAVING

Svedala Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Telephone +46 455 30 60 00Telefax +46 455 30 60 10

Telex 43041 dynkar s

DYNAPAC

SPARE PARTSCATALOGUE

LG500

SLG500-2EN1

We reserve the right to change specifications without notice.Printed in Sweden.

Published catalogue issues valid for these roller:Catalogue Issue date

I

Engine:

Forward/Reverse Vibratory Plate Compactor

Spare parts catalogueSLG500-2EN1

HATZ 1D81Z

SLG500-2EN1 2001 - 06

Published catalogue issues valid for these plates:

Valid from serial number:*35001253-*

LG500

II

ORDERING SPARE PARTSTo avoid errors in delivery, please give the followinginformation when ordering spare parts:1. Type of machine.2. Roller serial number.3. Quantity required.4. Part number.5. Parts denomination.6. Dimensions when ordering per length.

RESERVDELSBESTÄLLNINGFöljande uppgifter ska lämnas vid beställning av reserv-delar för att undvika leveransfel:1. Maskintyp.2. Vältens serienummer.3. Antal av önskad reservdel.4. Reserdelens artikelnummer.5. Reservdelens benämning.6. Måttuppgifter vid beställning av metervara.

ERSATZTEILBESTELLUNGZur Vermeidung von Fehllieferungen sind bei der Bestel-lung von Ersatzteilen folgende Angaben zu machen:1. Maschinentyp.2. Herstellungsnummer.3. Bestellmenge. (Quantity)4. Ersatzteilnummer. (Part Nº)5. Ersatzteilbenennung. (Denomination)6. Massangaben bei Bestellung von Meterware.

ORDINI DI RICAMBIPer evitare errori nelle consegne di ricambi, Vi preghiamodi comunicarci le seguenti informazioni al momento dell'ordinazione:1. Tipo di macchina.2. Numero di serie della macchina.3. Quantità dei pezzi desiderati. (Quantity)4. Numero di codice del pezzo. (Part Nº)5. Descrizione del pezzo di ricambio. (Denomination)6. Misura, in caso di ordine per metro.

PEDIDO DE RECAMBIOSPara evitar errores en las entregas, deberán indicarse lossiguientes datos al hacer un pedido de recambios:1. Tipo de máquina.2. Número de serie.3. Cantidad de piezas deseadas. (Quantity)4. Número de artículo de la pieza de recambio. (Part Nº)5. Denominación de la pieza. (Denomination)6. Indíquese la medida al solicitar un artículo que se

expide por metros.

COMMANDE DE PIECES DE RECHANGELes indications suivantes doivent être fournies lors de lacommande de piéces de rechange, afin d'éviter toute erreurde livraison:1. Type de machine.2. Numéro de série.3. Quantité désirée de pièce de rechange. (Quantity)4. Numéro de la piéce de rechange. (Part Nº)5. Dénomination de la piéce de rechange. (Denomination)6. Longueur en cas de commande au mètre.

YOUR AGENT/DEALER:

III

Notes

GROUP PAGE NOTESPARTS SERVICEINFO INFO

Changes

31

1

Text pagesThe text pages is structured as thepicture on the right.1. This is the remarks forspecific items and the descriptionsof the remarks is at the bottom ofthe parts list.2. Parts indicated by a dot andmoved to the right are includedwhen buying the assembled unitabove.3. Spare parts and service codefor a specific part, mainly forinternal use at Svedala Dynapac."A" = Service part, "B" = Fastmoving part, "C" = Suggestedexchanged part and "D" = Regularspare part.

2

Catalogue issue:Catalogue issue

1. 2.

PÄRMETIKETTFör att undvika fel vid reservdelsbeställning finns härnedan två etiketter som passar i fickorna på pärmarnasryggar. På dessa kan man se från vilket vältnummer avaktuell maskin reservdelskatalogen gäller. Gör så här:1. Tag denna sida ur pärmen.2. Klipp ut etiketten till VÄNSTER (1) och sätt in den

i fickan på DENNA pärmens rygg.3. Finns det en etikett till HÖGER (2), kan denna an-

vändas på pärmen för FÖREGÅENDE utgåva avdenna katalog.

4. Kasta detta papper.

BINDER LABELTo avoid errors when ordering spare parts use the labelsbelow to identify the catalogues on the back of thebinder. The label contain the serial number range forwhich the catalogue is valid. Do like this:1. Remove this page from the binder.2. Cut out the LEFT label (1) and put it on THIS

binders back.3. If there is a label to the RIGHT (2), it can be used on

thebinder for PRECEDING issue of this catalogue.4. Throw away this paper.

KATALOG-BESCHRIFTUNGZur Vermeidung von Fehlen bei der Ersatzteilbestellungbenutzen Sie bitte die unteren Beschriftungen, um dieKataloge auf der Rückseite zu kennzeichen. Auf der Be-schriftung ist angegaben, für welche Maschinennummernder jeweilige Katalog gültig ist. Ablauf:1. Nehmen Sie dieses Blatt aus dem Katalog.2. Schneiden Sie die LINKE Beschriftung (1) aus. Schie-

ben Sie die Beschriftung in die tasche auf DEM Katalo-grücke.

3. Sollte die Beschriftung unten RECHTS (2) mitgeliefertwerden, kennzeichen Sie damit bitte die ÄLTEREAusführung dieses Kataloges.

4. Den Rest dieses Blattes bitte vernichten.

ETICHETTA POSTA SUL RACCOGLITOREPer evitare errori quando ordinate pezzi di ricambio, usatele etichette in calce che servono ad identificare i cataloghisul retro del raccoglitore. L'etichetta indica il numero dimatricola delle maccine prese in considerazione nel catalogo.1. Rimuovete questa pagina dal raccoglitore.2. Ritagliate l'etichetta posta a SINISTRA (1) e ponetela

sul retro DEL raccoglitore.3. Se trovate anche un'etichetta sulla DESTRA (2),

ritagliatela e ponetela sul raccoglitore relativo allaPRECEDENTE edizione del catalogo.

4. Distruggete questo foglio.

ETIQUETAGE DU CATALOGUEAfin d'éviter des erreurs lors de commandes de pièces derechange, nous vous conseillons d'apposer les marquages ci-dessous à l'arrière du classeur, pour identifier les catalogues.Ce marquage indique les numéros de série pour lesquels lecatalogue est adapté. Il convient de procéder de la façonsuivante:1. Retirez cette page du classeur.2. Découpez l'étiquette de GAUCHE (1), et apposez-la

à l'arrière de CE catalogue.3. Si il y a une étiquette à DROITE (2), vous pourrez

l'apposer sur le classeur de l'edition PRECEDENTE ducatalogue.

4. Détruire cetta feuille.

ETIQUETA PARA LA CARPETAPara evitar errores al pedir repuestos utilicen las etiquetasabajo descritas para identificar los catálogos en la partetrasera de la carpeta. En la etiqueta se ven los números dereferencia de la serie para la cual es válido el catálogo.Instrucciones:1. Quitar esta página de la carpeta.2. Corta la etiqueta IZQUIERDA (1) y ponerla est ESTA

carpeta en la parte trasera.3. Si hay una etiqueta en la parte DERECHA (2) se puede

utilizar en la carpeta para el catálogo que PRECEDE aesta.

4. Tirar esta hoja.

V

*45510001*-SLG500-2EN1

LG 500

LG500 S/N: 35001032-

TC 1

TABLE OF CONTENTS Page

LG500 S/N: 35001032 2

Ground plate 4Ground plate, engine plate and frame 6Ground plate, engine plate and frame 8V-belt cover, battery box and protective plate 10

Eccentric element 12Eccentric element 14

Engine 16Engine Hatz 1D81Z 18

Power transmission 22Power transmission 24

Hydraulic system 26Hydraulic system 28Hydraulic tank381387 30

Electrical equipment 32Control panel 34

Handle and controls 36Handle 38Option,dead man handle 40Throttle control 42

Decals and equipment 44Decals and equipment 46

2

LG500 S/N: 35001032

LG500100

Svedala Compaction Equipment AB

SLG500-2EN1

3

LG500 S/N: 35001032

Rem. CodePart No.Ref. No. Qty Description10 Ground plate ( Page 4 )20 Eccentric element ( Page 12 )30 Engine ( Page 16 )40 Power transmission ( Page 22 )50 Hydraulic system ( Page 26 )60 Electrical equipment ( Page 32 )70 Handle and controls ( Page 36 )80 Decals and equipment ( Page 44 )


SLG500-2EN1

5

Ground plate

Rem. CodePart No.Ref. No. Qty Description10 Ground plate, engine plate and frame ( Page 6 )20 Ground plate, engine plate and frame ( Page 8 )30 V-belt cover, battery box and protective plate ( Page 10 )


SLG500-2EN1

6

Ground plate, engine plate and frame

16060


SLG500-2EN1

7


Rem. CodePart No.Ref. No. Qty Description1 282714 Ground plate 12 281490-01 Engine plate 13 281475 Protection frame 14 281485 Cover 15 281484 Bracket 16 902520 Screw 37 902286 Nut 38 508065 Screw 29 904232 Washer 8

10 586021 Nut M16411 282704 A Plastic cover 212 500048 Screw M10x201613 928441 Washer 1614 281482-01 Plate 115 500036 Screw 216 615045 Conical spring washer 517 282705 B Plastic cover 218 570008 Nut 819 904232 Washer 820 280454 BShock absorber 421 508028 Screw 122 747541 DWasher 123 508036 Screw 224 280544 C Extension plate 225 500101 .Screw M20 x 50826 615047 .Washer 827 283075 Strap 228 500035 Screw 329 500028 Screw M10 x 251

A) Long sideB) Short sideC) Option


SLG500-2EN1

8


16193


SLG500-2EN1

9


Rem. CodePart No.Ref. No. Qty Description1 281349 A Ground plate 12 281490-01 Engine plate 13 281475 Protection frame 14 281485 Cover 15 281484 Bracket 16 513013 Screw 37 902286 Nut 38 508065 Screw 29 904232 Washer 8

10 586021 Nut M16411 508036 Screw 212 281482-01 Plate 113 500036 Screw 214 904213 Washer 215 570008 Nut 816 615046 Conical spring washer 17 x 39817 280454 BShock absorber 418 508028 Screw 119 747541 DWasher 1

A) Cast-solid


SLG500-2EN1

10

V-belt cover, battery box and protective plate

17367


SLG500-2EN1

11

V-belt cover, battery box and protective plate

Rem. CodePart No.Ref. No. Qty DescriptionDModel LG500 man/el

1 A DHydraulic tank 12 A DScrew 43 A DWasher 44 382119 Bracket 15 500035 Screw 66 904557 B Washer 27 384012-02 V-belt cover 18 281148 V-belt cover, inner 19 500048 Screw M10x204

10 281488-02 Front plate 111 500053 Screw M8 x 20412 904556 Washer 813 281478-02 Protective plate 114 281183 C Crank holder 115 508005 C Screw 216 570005 C Nut 217 280772 C Bracket 118 500019 C Screw M8x16219 281659 B Battery box, cpl 120 281663-02 B Battery box 121 281660-02 B Cover 122 281895 B Isolation kit 123 929200 B Grommet 224 500018 B Screw 425 904556 B Washer 426 500043 B Screw 427 D Plate, cpl 128 281256 D .Plate 129 500267 D .Screw 430 615045 D .Conical spring washer 431 281257 D .Spacer 432 904213 Washer 633 500051 Screw 2

A) See section hydraulic tankB) LG500 el C) LG500 manD) Option


SLG500-2EN1

13

Eccentric element

Rem. CodePart No.Ref. No. Qty Description10 Eccentric element ( Page 14 )


SLG500-2EN1

14

Eccentric element

17368


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15

Eccentric element

Rem. CodePart No.Ref. No. Qty Description1 281503 Eccentric element 12 280430 .Eccentric housing 13 508025 .Screw 24 A Hydraulic pump 15 500040 .Screw M6 x 20246 904228 .Washer 6,4x12x1,5247 281968 .Cover 18 280447 .Cover 19 162011 DWasher, sealing 1

10 232143 Plug 111 928944 Screw 1012 904213 Washer 1013 380159 .Cylinder 114 380155 Screw 115 280435 .Cover 116 928794 D.Sealing ring 117 508005 Screw 318 904229 Washer 8,4x16x1,5519 500022 .Screw M8 x 30220 280434 .Belt guard 121 150033 .Retaining ring 422 928786 .Ball bearing 423 928787 .Retaining ring 124 280445 .Eccentric shaft 125 280442 .Pin 126 150035 .Snap ring 127 280440 .Gear 128 928796 .Ball bearing 229 280441 .Sleeve 130 280436 D.Eccentric weight 431 928791 .Screw 832 280448 .Stop 133 928798 .Spring 134 381787 .Piston 135 350029 .Key 236 500012 .Screw 237 381783 .Washer 238 928797 .Ball bearing 139 904811 .Support ring 140 111022 .Ball bearing 141 151008 .Retaining ring 142 381786 .Piston rod 143 281502 .Guide 144 281501 D.Piston seal 145 928893 .Sleeve 146 928789 B .Key 147 928894 .Sleeve 148 280431 .Eccentric shaft 149 280450 .Key 150 928788 D.Key 151 150020 .Snap ring 252 280437 .Gear 153 928795 .Sleeve 154 282718 DV-belt pulley 155 280432 .Washer 156 500048 .Screw M10x20157 570004 .Nut M61

A) See section Hydaulic systemB) Delivred with pump


SLG500-2EN1

17

Engine

Rem. CodePart No.Ref. No. Qty Description10 Engine Hatz 1D81Z ( Page 18 )


SLG500-2EN1

18

Engine Hatz 1D81Z

16065


SLG500-2EN1

19

Engine Hatz 1D81Z

Rem. CodePart No.Ref. No. Qty DescriptionModel LG500 man/el

1 382811 A Engine, cpl 1382812 B Engine, cpl 1938278 Solenoid valve 1

2 935942 D.Fuel tank, cpl 13 237046 D.Fuel strainer 14 937428 .Fuel cap 15 .Injector 16 ..Nozzle 17 239421 D.Muffler 18 239428 .Muffler cover 19 239333 D.Gasket 1

10 500058 .Screw 511 928381 .Washer 512 935610 B .Screw 213 236922 B .Starter 114 935611 B .Washer 215 935612 B .Nut 216 937873 A.Fuel filter 117 935608 .Cover 118 239335 B..Gasket 119 239326 A.Oil filter 120 239534 .Screw 121 239533 .Washer 122 239516 .Housing 123 239517 .Washer 124 239518 .Screw 125 239423 A.Air filter element 126 239519 .Bracket 127 239520 .Washer 328 239521 .Nut 129 239522 .Washer 130 239523 .Cover 131 239524 .Bushing 132 239525 .Gasket 133 239887 .Nut 234 239886 .Washer 235 239526 D.Gasket 136 239527 .Cover 137 239532 C .Plug 238 239529 .Washer 139 239530 .Washer 140 239531 .Screw 141 239882 .Elbow 142 935609 C .Plug 143 239883 .Cyclon 144 239382 DSafety crank 145 239553 Collar bearing 146 508096 Screw 247 508092 Screw 248 935752 Washer 249 935753 Gasket 150 239504 D .Engine bracket 151 281237 Pin 452 904703 Washer 4

A) LG500 manB) LG500 elC) Not used in this modelD) Kit for motor, four brackets.


SLG500-2EN1

20

Engine Hatz 1D81Z

16065


SLG500-2EN1

21

Engine Hatz 1D81Z

Rem. CodePart No.Ref. No. Qty Description53 928849 Nut 454 281852 DOil drain hose 155 244059 E DHose 1XL56 281116 Ryw-clip 257 281115 Screw 258 281896 B BBattery 159 281202 B DBattery cable (-)160 281201 B DBattery cable (+)161 239508 Lever 1

B) LG500 elE) L=400MM


SLG500-2EN1

23

Power transmission

Rem. CodePart No.Ref. No. Qty Description10 Power transmission ( Page 24 )


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Power transmission

17369


SLG500-2EN1

25

Power transmission

Rem. CodePart No.Ref. No. Qty Description1 A Engine 12 281194 Engine shaft 13 350036 DKey 14 923862 Screw 45 904556 Washer 46 280523 DCentrifugal clutch 17 535024 .Screw 28 935426 .Cover 19 912481 B B.Spring 4

10 239746 .Weight 211 929355 B.Clutch lining 212 239747 .Hub 113 935427 .Cover 114 239539 .Retaining ring 115 151023 .Retaining ring 116 111178 D.Ball bearing 217 134056 .Sealing ring 118 150015 .Snap ring 219 928441 Washer 120 500048 Screw M10x20121 935736 .Pulley 122 286376 AV-belt 223 380520 Belt tightener 124 150012 D.Snap ring 125 350123 .Key 126 380519 .Sleeve 127 380517 .V-belt pulley 128 111180 D.Ball bearing 229 151019 D.Retaining ring 230 150008 .Snap ring 131 380518 .Shaft 132 924543 .Washer 133 500051 .Screw 134 C Eccentric element 135 282718 DV-belt pulley 1

A) See section engineB) Shall be replaced in pairsC) See section eccentric element


SLG500-2EN1

27

Hydraulic system

Rem. CodePart No.Ref. No. Qty Description10 Hydraulic system ( Page 28 )20 381387 Hydraulic tank ( Page 30 )


SLG500-2EN1

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Hydraulic system

17361


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29

Hydraulic system

Rem. CodePart No.Ref. No. Qty Description1 A Hydraulic tank 12 383400 B DHydraulic hose 13 313108 Hose clamp 14 383403 C Hydraulic hose 15 234483 Adapter 16 281503 Eccentric element 17 383562 Hydraulic pump 18 791145 Straight adapter 19 383755 Connector 1

10 313003 DHose clamp 211 281466 Adapter 112 234622 Adapter 113 281378 D DHydraulic hose 114 383458 Hose holder 115 938163 Measuring nipple 116 500025 Screw 517 500026 Screw 218 280534 Rubber block 319 100505023 Bracket 320 615043 Conical spring washer 221 500079 Screw M6x50222 615042 Conical spring washer 423 281375 DValve 124 902286 Nut 225 902285 Lock nut M6226 234481 Connector 327 570005 Nut 128 936595 Rubber Cover 129 100505042 Rod 130 903821 Grab handle 131 281434 E DHydraulic hose 132 937924 F Lever housing 133 313041 Cable ties L=186 mm1

A) See section hydraulic tankB) L=1240MMC) L=780MMD) L=1620MME) L=1400MMF) Included in 281375


SLG500-2EN1

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381387 Hydraulic tank

17228


SLG500-2EN1

31

381387 Hydraulic tank

Rem. CodePart No.Ref. No. Qty Description1 Hydraulic tank, cpl 12 381566 .Air filter 13 381563 .Holder 14 904960 .Screw 25 381385 .Cover 16 383038 .Hose coupling 17 500021 .Screw M8x2518 160110 .O-ring 19 904229 .Washer 8,4x16x1,51

10 383039 .Reduction 111 383353 .Hose coupling 112 480124 .Washer 113 500030 Screw M10 x 35414 904230 Washer 10,5x22x24


SLG500-2EN1

33

Electrical equipment

Rem. CodePart No.Ref. No. Qty Description10 Control panel ( Page 34 )12


SLG500-2EN1

34

Control panel

16183


SLG500-2EN1

35

Control panel

Rem. CodePart No.Ref. No. Qty DescriptionModel LG500 el

1 281495 Control panel 12 281496 .Control panel 13 238158 D.Ignition switch 1

238236 D.Ignition key 14 239466 D.Oil pressure lamp 15 239463 D.Charge lamp 16 985012 D.Bulb 27 904445 Start protect mod. 18 281457 D.Relay 19 287599 D.Relay socket 1

10 903903 .Screw 111 615041 .Washer 112 586001 .Lock nut 113 282727 .Cable harness 114 904428 .Cover, ingnition 115 925802 Cable ties L=142 mm


SLG500-2EN1

37

Handle and controls

Rem. CodePart No.Ref. No. Qty Description10 Handle ( Page 38 )20 Option,dead man handle ( Page 40 )30 Throttle control ( Page 42 )


SLG500-2EN1

38

Handle

16063-1


SLG500-2EN1

39

Handle

Rem. CodePart No.Ref. No. Qty Description1 281505 Handle, cpl 12 282700-02 .Handle, lower 13 281506-02 .Handle 14 282706 A .Cover 15 500043 .Screw 96 904230 .Washer 10,5x22x297 281804 D.Rubber stop 18 100900808 .Shock absorber 49 902166 B .Edge trim 1XL

10 100504231 .Stud 111 100900821 .Shock absorber 112 100505016 .Retainer, right 113 100505015 .Retainer, left 114 100504232 .Sleeve 215 900994 .Lock washer 216 581013 .Nut 217 100900822 .Retainer 218 500194 .Screw M12x40419 904703 .Washer 820 586019 .Lock nut M12421 282724 Hook 122 281382 Knob M12123 581012 Nut 124 904557 Washer 225 281431 BShock absorber 126 570006 Nut 127 500019 Screw M8x16828 904556 Washer 829 281115 Screw 230 281116 Ryw-clip 231 281852 DOil drain hose 132 244059 DHose 133 926911 C Rubber strip 1XL34 629059 Spirol pin 2

A) Hatz manualB) L=165MMC) 220MM


SLG500-2EN1

40

Option,dead man handle

17124-1


SLG500-2EN1

41

Option,dead man handle

Rem. CodePart No.Ref. No. Qty Description1 Dead mans handle 12 281639 .Plug 23 281635 .Hub 24 100505009 .Shaft 15 904231 .Washer 13x24x226 615007 .Washer 27 629053 .Spring pin 28 629038 .Expanding pin 39 100505011 .Retainer 1

10 280756 .Slide bearing 211 629047 .Spring pin 112 281299 .Lever 113 282152 B.Shock absorber 114 281392 .Stud 115 904229 .Washer 8,4x16x1,5116 500019 .Screw M8x16117 280764 .Lever 118 280842 .Link 119 381270 A .Control cable 120 570004 .Nut M6121 281391 B.Adjusing screw 122 921065 .Clamp 223 508001 .Screw 224 904228 .Washer 6,4x12x1,5225 516013 .Set screw 1

A) L=1200mm


SLG500-2EN1

42

Throttle control

16758


SLG500-2EN1

43

Throttle control

Rem. CodePart No.Ref. No. Qty Description1 12 380752 DThrottle control 13 380751 DControl cable 14 928784 Screw 25 281228 Bracket 16 281236 Screw nipple 17 921065 Clamp 58 282707 Bracket 19 500040 Screw M6 x 203

10 600004 Washer 611 600006 Washer 212 570004 Nut M6313 508025 Screw 2


SLG500-2EN1

45

Decals and equipment

Rem. CodePart No.Ref. No. Qty Description10 Decals and equipment ( Page 46 )


SLG500-2EN1

46


17371


SLG500-2EN1

47


Rem. CodePart No.Ref. No. Qty Description1 281270 Sign plate 12 527002 Screw 43 281507 Decal LG50024 904096 Decal "Svedala Dynapac" 25 904097 Decal "Svedala Dynapac" 16 904680 Decal "Read instruction manual" 17 281898 Decal, ear protection 18 281269 Decal, lifting 29 284285 Decal 1

10 903832 Safety decal 111 Documentation 112 .Instruction 113 SLG500-2EN1 .Spareparts catalogue 1


SLG500-2EN1

Documents

DYNAPAC LG500 SPARE PARTS CATALOGUE - Talhu Oy · Para evitar errores al pedir repuestos utilicen las etiquetas abajo descritas para identificar los catálogos en la parte trasera