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EEMUA
The EEMUA was established in 1982 as the combination of
two users associations.
- Oil Companies Materials Association (O.C.M.A.)
- the Engineering Equipment users Association (EEUA)
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API Standards
EMMUA Publication
have been written to complement
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List of Member Organisations of the European Committee
United Kingdom
Holland
France
Switzerland
Sweden
Germany
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List of Technical Committees:
Committee of User Inspectorators
Electrical Engineering
Instrumentation & Control
On Line Analysers
Inspection and NDT Technology
Machinery
Materials for Offshore Services
Pressure Relieving Safety SystemsPressure Vessels
Piping Systems
Standards and Services
StorageStorage TanksTanks
Valves
Full Members
Shell Exxon/Mobil
Foster Wheeler Energy BP/Amoco
Innogy (National Power) Caltex
Dow Corning Conoco / Phillips
ABB Assocated Octel
Power Gen Total Fina Elf
Transco / Advantica TXU Energy
Associate Members
AEA Technology BASF
ICI CAN
Chevron / Texaco AstraZeneca
D&C Engineering Flexsys
Phillips Petroleum UK Royal Vopak
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Guidelines established by the StorageTank Committee
- No. 147: Recommendations for the Design and Construction of Refrigirated
Liquified Gas Storage Tanks
-No. 154: Guidance to Owners of Demolition of Vertical Cylindrical Steel Storage
Tanks, Refrigerated Tanks and LPG Spheres
-No. 159: Usess Guide to the Maintenance and Inspection of Above-Ground
Vertical Cylindrical Steel Storage Tanks
- No. 180: Guide for Designers and Users of Frangible Roof Joints for Fixed RoofStorage tanks
- No. 183: Guide for the prevention of Leakage from Vertical, Cylindrical Steel
Storage tanks
- No. 190: Guide for the Design Construction and Use of Mounded, Horizontal,
Cylindrical Vessels for pressurized Liquified Gases at ambient
temperatures
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EEMUA Publication No. 159 :2003
EEMUA Best seller
Uses Guide to the Maintenance and Inspection of Above-Ground Vertical Steel Storage Tanks
API Standard 653
Tank Inspection, Repair, Alteration and Reconstruction
Has been written to complement
3rd Edition
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EEMUA Publication No. 159
It deals with Tank inspection and covers various areas in
more depth and because it is a recommendation rather than a
standard it has more scope for explanation.This publication will assist the owner and inspector to
understand the reasons for carrying out inspection in
particular areas.
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EEMUA Publication No. 159 :2003 3rd Edition
This publication is intended as a general inspection,
maintenance and repair guide applicable to above ground
storage tanks.
The detailed topics covered are the more significant knownto require attention, selected by the authors based on many
years experienced in storage tank operation.
However for such requirements to be properly interpreted
and understood, comprehensive guidance is given on many
key design features, on common problems experienced
during operation and on repair methods
1 Introduction and Scope. (Contd)
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EEMUA Publication No. 159 :2003 3rd Edition
The descriptions of key tank components that require
inspection and/or maintenance, of degradation mechanisms,and of common inspection techniques, are followed by
sections describing the probabilistic (risk-and reliability-
based) preventive maintenance (PPM) concept and for eachtank component, a detailed description of inspection and
repair methods.
Guidance is given on sources of additional information that
will assist both continued operation and inspection.
1 Introduction and Scope. (Contd)
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EEMUA Publication No. 159 :2003 3rd Edition
The recommendations contained herein are written
particularly for the guidance of inspection and maintenanceengineers. Recent developments in maintenance philosophy
and practices have led to the formulation of new
maintenance programmes, and this revision of Publication
159 includes a large section on such programmes.
This document sets out the key features required for
planning and executing inspection, maintenance and repairworks on aboveground vertical steel storage tanks.
1 Introduction and Scope. (Contd)
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EEMUA Publication No. 159 :2003 3rd Edition
2 Tanks and their Components:
Terminology and Materials of Construction
2.1 Tank Components
2.2 Glossary of Terms
2.3 Types of Storage Tanks
2.4 Materials
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EEMUA Publication No. 159 :2003 3rd Edition
3Degradation Mechanisms and Failure Modes
3.1 Corrosion
3.2 Tank Settlement and Consequential Problems
3.3 Structural Failure / Failure of Tank Components
3.4 Combination Of Degradation Mechanisms
3.5 Bacterial Corrosion
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EEMUA Publication No. 159 :2003 3rd Edition
4 Corrosion of Tanks4.1 General
4.2 Corrosion Rates
4.3 Bottom Plates4.3.1 Bottom Plates (Underside / External)
4.3.2 Bottom Plates (Topside / Internal)
4.3.3 Shell Plates (Internal and External)4.4 Roof Plates
4.4.2 Fixed Roofs Including Roof support
Structure
4.4.3 Floating Roof Including Support Legs
4.5 Corrosion under Insulation (CUI)
4.6 Corrosion of Stubs and Appendages
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EEMUA Publication No. 159 :2003 3rd Edition
5 General Inspection Techniques and Interpretation of
Inspection Data
5.1 References
5.2 Inspection
5.2.1 General5.2.2 Operator Observation
5.2.3 In-Service Inspection
5.2.4 Out-of-Service Inspection
5.2.4 Safety Considerations During Inspection
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EEMUA Publication No. 159 :2003 3rd Edition
5.3 Ultrasonic Thickness Gauging
5.3.2 Area to be Examined
5.3.3 Remote Gauging5.3.4 Gauging from Access Ladder
5.3.5 Grid System
5.3.6 Gauging of Tank Shell and Bottom
5.3.7 Gauging of Nozzles and Manhole Neck Plates
5.3.8 Roof Gauging
5.4 Eddy Current Thickness Measurement Techniques5.5 Evaluation of Tank Shell Inspection Data
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EEMUA Publication No. 159 :2003 3rd Edition
6 Probabilistic Preventive Maintenance (PPM) for Tanks
6.1 Introduction
6.2 Risk Management
6.2.1 Introduction to Risk Management
6.2.2 Risk-Based Inspection (RBI)
6.2.2.1 Introduction6.2.2.2 Probability of a Specific Failure
6.2.2.3 Consequences of a Specific Failure
6.2.2.4 Risk Rating6.2.2.5 Determination of Next Inspection
6.2.2.6 Inspection Plan
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EEMUA Publication No. 159 :2003 3rd Edition
6 Probabilistic Preventive Maintenance (PPM) for Tanks
6.2 Risk Management (Contd)
6.2.3 ReliabilityCentred Maintenance (RCM)
6.2.3.1 Introduction
6.2.3.2 Preparatory Steps
6.2.3.3 Description of the RCM Analysis
6.2.3.4 Maintenance Task Selection
6.2.3.5 Execution6.2.3.6 Review
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EEMUA Publication No. 159 :2003 3rd Edition
6 Probabilistic Preventive Maintenance (PPM) for Tanks
6.3 The PPM Process
6.4 RBI Methodology : The EEMUA Approach
6.4.1 General
6.4.2 Introduction
6.4.3 The Risk Assessment
6.4.4 Follow-Up Actions
6.4.5 Calculation Before Next Inspection
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EEMUA Publication No. 159 :2003 3rd Edition
6 Probabilistic Preventive Maintenance (PPM) for Tanks
6.5 RCM Methodology : The EEMUA Approach
6.5.1 General
6.5.2 Introduction
6.5.3 Estimated Time Between Failures (ETBF)
6.5.4 Risk Analysis
6.5.5 Preventive Maintenance Plans and Tasks
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EEMUA Publication No. 159 :2003 3rd Edition
6 Probabilistic Preventive Maintenance (PPM) for Tanks
6.6 PPM Implementation
6.6.1 Introduction
6.6.2 Resources6.6.3 Minimum Requirements for PPM
6.6.4 Involvement of Regulatory Bodies and
Local Authorities
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EEMUA Publication No. 159 :2003 3rd Edition
7 Tank Foundations
7.1 General
7.1.1 Introduction7.1.2 Failure Modes of Tank Foundations
7.2 Soil Settlement
7.2.1 Settlement under Loads7.2.2 Consolidated Settlement
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EEMUA Publication No. 159 :2003 3rd Edition
7 Tank Foundations (Contd)
7.3 Effects of Soil Settlement
7.3.1 Even (Uniform) Settlement7.3.2 Tank Shell Settlement into the Foundation
7.3.3 Difference in Soil Settlement Between
Centre and Periphery of the Tank7.3.4 Uneven Settlement
7.3.5 Edge Settlement
7.3.6 Planar Tilt
7.3.7 Differential Shell Settlement around
Circumference
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EEMUA Publication No. 159 :2003 3rd Edition
7 Tank Foundations (contd)
7.4 Leakage
7.5 Maximum Tolerances and Limits for Settlement
and Out-Of-Verticality of Tank Shell
7.5.1 Differential Settlement
7.5.2 Edge Settlement7.5.3 Out-of-Verticality
7.5.4 Centre-to-Edge Bottom Settlement
7.5.5 Bottom Ripples
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EEMUA Publication No. 159 :2003 3rd Edition
7 Tank Foundations (contd)
7.6 Relevelling of Tank Foundations
7.7 Repair / Modification Methods Some TypicalExamples
8 Tank Bottoms (With or Without Annular Plates)
8.1 General8.2 Introduction
8.3 Determination of Floor Thickness and Condition
8.4 Rejection Limits8.4.1 Floor Area
8.4.2 Annular Area
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EEMUA Publication No. 159 :2003 3rd Edition
8 Tank Bottoms (With or Without Annular Plates) (Contd)
8.5 Bulges and Depressions in Tank Bottom
8.6 Cathodic Protection8.6.1 Sacrificial Anodes
8.6.2 Impressed Current Systems
8.6.3 Monitoring and Maintenance of CP System
8.6.4 Electrical Isolation
8.7 Repair / Modification Methods Some Typical
Examples
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EEMUA Publication No. 159 :2003 3rd Edition
9 Tank Shells
9.1 General
9.2 Determination of Effective Shell Plate Thicknessand Condition
9.3 Rejection Limits for Shell Plates
9.4 Top Wind Girder and Intermediate Wind Stiffeners
9.4.1 Shell Top Wind Girders
9.4.2 Intermediate Wind Girders
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EEMUA Publication No. 159 :2003 3rd Edition
9 Tank Shells
9.5 Buckling Problems of Tank Shell and Top Wind Girders
9.5.1 Buckling Problems of Tanks9.5.1.1 Buckling Due to Wind Gusts
9.5.1.2 Buckling Due to Partial Vacuum Inside
the Tank
9.5.1.3 Buckling at the Bottom to Shell
Connection
9.6 Manholes, Nozzles and Connecting Piping
9.6.1 Shell Manholes and Nozzles9.6.2 Connecting Piping
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EEMUA Publication No. 159 :2003 3rd Edition
9 Tank Shells
9.7 Clean-Out Doors and Openings
9.7.1 Clean-out Doors9.7.2 Clean-out Openings
9.8 Earthing
9.9 Repair / Modification Methods Some Typical Examples
10 Tank Roofs
10.2 Determination of Roof Plate Thickness and
Condition10.3 Rejection Criteria
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EEMUA Publication No. 159 :2003 3rd Edition
11 Fixed Roofs (Cone Roofs and Done Roofs)
11.1 General
11.2 Roof Manholes and Nozzles11.3 Roof Vents and Emergency Relief Valves
11.3.1 The Functioning of Roof Vents
11.3.2 Venting Requirements for Fixed Roof Tanks
11.3.3 Inspection and Maintenance of Roof Vents
11.3.4 Possible Ventilation Problems
11.3.5 Flame Arresters
11.3.6 Pressure Test of the Fixed Roof
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EEMUA Publication No. 159 :2003 3rd Edition
11 Fixed Roofs (Cone Roofs and Done Roofs)
11.3 Roof Vents and Emergency Relief Valves (Contd)
11.3.7 Temporary Closure of Openings in OpenVents or Pressure-Vacuum Valves during
Operation
11.3.8 Protection Against Static Electricity and
Lightning
11.4 Internal Floating Covers
11.5 Repair / Modification Methods
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EEMUA Publication No. 159 :2003 3rd Edition
12 Floating Roofs
12.1 Types
12.1.2 Pontoon Type Floating Roof12.1.3 Double-Deck Floating Roof
12.1.4 Special Roofs Such as Buoy Type and
Radially Reinforced Roofs
12.2 Roof Drains
12.2.2 Steel Articulated Primary Roof Drains
12.2.3 Flexible Hose Primary Roof Drains12.2.4 Special Primary Roof Drains
12.2.5 Syphon Drains
12.2.6 Emergency Roof Drains
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EEMUA Publication No. 159 :2003 3rd Edition
12 Floating Roofs
12.3 Roof Seals
12.3.1 General12.3.2 Design
12.3.3 Rim Seal Material
12.3.4 Seal Replacement
12.4 Roof Supporting Legs
12.5 Floating Roof Venting
12.6 Rolling Ladders
12.7 Earthing of Floating Roofs
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EEMUA Publication No. 159 :2003 3rd Edition
12 Floating Roofs
12.8 Guidelines for the Operation of Floating Roofs
12.8.1 Introduction12.8.2 Before the Roof is Taken into Service
12.8.3 During the First Month of Operation
12.8.4 During Operation
12.8.5 Before Landing the Roof
12.8.6 Roof Standing on its Supports
12.8.7 Recommended Filling Rates for
Floating Roof Tanks12.8.8 Ballooning of Single-Deck Floating
Roof
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EEMUA Publication No. 159 :2003 3rd Edition
12 Floating Roofs
12.9 Possible Problems
12.9.1 Leaking Pontoon Compartments12.9.2 Cracking in Centre Deck due to Wind
Loading
12.9.3 Out-of-Roundness Tolerances
12.10 Aluminum Done Roofs
12.11 Repair / Modification Methods
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EEMUA Publication No. 159 :2003 3rd Edition
13 Tank Appendages
13.1 Ladders, Stairways, Platforms and Railing, Lighting
13.2 Side Entry Mixers13.3 Tank Instrumentation
13.3.1 General / Records
13.3.2 Instrument and Component Failure
13.3.3 Electronic Instruments
13.3.4 Tank Cooling and Fire Protection System
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EEMUA Publication No. 159 :2003 3rd Edition
14 Tank Coatings
14.1 Introduction
14.2 External Coating System
14.2.1 General14.2.2 Bottom
14.2.3 Shell and Roof
14.3 Internal Coating Systems14.3.1 General
14.3.2 Bottoms
14.3.2.1 Coatings14.3.2.2 Laminates
14.3.3 Shell and Roof
A i i 1 9 2003
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EEMUA Publication No. 159 :2003 3rd Edition
14 Tank Coatings (Contd)
14.4 Repair / Modification Methods Some Typical
Examples
15 Tank Insulation
16 Hydrotesting
16.1 General
16.2 Hydrotesting after Repair and Modification
16.2.1 Full Hydrostatic Test
16.2.2 Partial Hydrostatic Test16.2.3 No Hydrostatic Test
16.2.4 No Hydrostatic Test (API 653 Exemptions)
EEMUA P bli i N 159 2003
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EEMUA Publication No. 159 :2003 3rd Edition
16 Hydrotesting (Contd)16.3 Requirements for Hydrotesting
16.3.1 Pipe Connections
16.3.2 Water Quality16.3.3 Test Temperature
16.3.4 Filling Rates
16.3.4.1 General
16.3.4.2 Procedure
16.3.5 Maximum Filling Height
16.3.6 Holding Time
16.3.7 Emptying after Hydrotest
16.4 Settlement Monitoring
EEMUA P bli ti N 159 2003 d i i
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EEMUA Publication No. 159 :2003 3rd Edition
17 Re-Siting of Vertical Tanks
17.1 General
17.2 Moving Using a Crane with Spreader Beam17.3 Moving on Railway Tracks
17.4 Moving by Air-Cushion Method
17.5 Moving by Floating17.6 Moving by Self-Propelled trailers
17.7 Testing Requirements
EEMUA P bli ti N 159 2003 3 d Editi
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EEMUA Publication No. 159 :2003 3rd Edition
Appendix A: Tank Assessment, Records and Reports
Appendix B: Inspection Checklists and Frequencies
Appendix C: Typical Repair Solutions
Appendix D: Sample Calculations
Appendix E: Probabilistic Preventive Maintenance (PPM)
Appendix F: Refrigerated Storage Tanks for Liquefied Gases
References
EEMUA P bli ti N 159
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EEMUA Publication No. 159
2.2 Tank Foundations
Tanks are seldom built on piled foundations. At locations
where weak, compressible layers are present in thesubsoil (clay, peat and silt), soil settlement may occur due
to the weight of the tank and its liquid contents.
Tanks will generally follow the settlement of the subsoil
Soil settlements may be even or uneven, depending on the
possible variation in thickness of the soil layers and theirlocation
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EEMUA Publication No. 159
2.2.2 Problems Caused by Soil Settlement
Even soil settlements are generally not dangerous because
they occur gradually and increase uniformly. When the
become excessive however, some remedial action may be
necessary. The extent of settlement should therefore be
checked, to avoid problems during operation of the tank.
Pipe connection. Excessive settlement may cause problems
for the pipe connections at the tank shell. Alternatively the
pipe support may settle faster than the tank on its
foundation. Any difference in the level may seriously
overstress the pipe connection.
Tank Settlement into the Foundation EEMUA 159
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Tank Shell
Tank Bottom
Location of Possible Corrosion
Water and Debris Collected
Shape after Repair
Tank Settlement into the Foundation EEMUA 159
Difference in Settlement between Center and Periphery
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Tank Shell
Tank Bottom
Difference in Settlement between Center and Periphery
Settlement at center 30% greater than at Shell
EEMUA 159
Shell settlement
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EEMUA Publication No. 159
2.2.3 Additional Problems caused by Uneven Soil Settlements
Uneven soil settlement under the shell of the tank places the
bottom periphery at greater risk than even soil settlement. Theweak flat bottom plates will follow the uneven pattern of the
soil settlement. The tank will try to form a bridge over the area
where local increased settlement occurs. The bottom plates at
that location may not be properly supported by the tank
foundations, but may be suspended from the shell.
This is an unfavourable condition for the shell to bottom
connection and ultimately a rupture at the inner fillet weld
may occur.
Local uneven Settlement under the Tank Shell
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Tank Shell
Tank Bottom
Local uneven Settlement under the Tank Shell
Possible Fracture
EEMUA 159
Local uneven settlement under the tank should always be treated
seriously
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EEMUA Publication No. 159
2.2.5 Leakage
If external inspection reveals leakage from the tank
bottom, it is an indication that product is penetrating intothe foundation. This may cause a serious condition for the
safety of the tank and at the same time cause soil pollution.
Leakage close to the periphery of the shell should be
considered as a major problem requiring urgent attention.
It should therefore be remedied immediately as the leak
may cause a local wash out of the tank foundation under
the shell
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EEMUA Publication No. 159
2.2.5 Leakage
Wash out will cause loss of support for the bottom plates and
may result in a rupture at the inner fillet weld of the bottom-to-shell connection or the bottom lapwelds. This would cause
a sudden complete discharge of the tank contents.
As it is impossible to predict the probability of a washoutoccurring, corrective action should always be taken as soon as
possible
The possibility of a rupture increases when the tank is filledto a high level
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EEMUA Publication No. 159
2.2.7 Relevelling of Tanks and Foundations
When settlements have reached their maximum limits,
relevelling of the foundations and the tank will be necessary.
The tank is jacked up to a level 8 feet (2.4 meters) above the
foundation to provide sufficient space under the tank for the
repair of the tank foundations
Jacking of tanks has been successfully carried out for tanks
up to 300 foot (90 meters) diameter. The jacking of largetanks requires a contractor with specialised experience
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2.3 Corrosion of Tanks
General underside corrosion should be slight where there is
a well prepared and maintained foundation.
The major causes of underside corrosion are:
- Poor drainage around tank
- Mill scale, which when present on the underside of the
tank bottom, causes preferential attack
- Water collecting around the tank and migrating under the
tank
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2.3 Corrosion of Tanks- Significant tank settlement that lowers the tank below a
good drainage level. This may lead to corrosion of
the annular plate around the tank perimeter.
- High natural water or underground springs
- Coral or beach sand with high chlorides used for the
foundation.
- Acidic coal based cinders or slags being included in the
foundation.
- Sharp or large stones being included in the foundation. Thismay give rise to deep pitting by oxygen concentration
cell corrosion.
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2.3 Corrosion of Tanks- Poor quality of bitumen sand mix. B.S. 2654
- Cathode protection may have been installed after the tankhas been commissioned. In this case it makes it
difficult to ensure that sufficient protective current
reaches all areas of the bottom.- In tanks storing heated products, there are large differences
in the tank to soil potential across the bottom. This
can cause deep random pitting. Potentials becomemore anodic from the center of the tank outwards.
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2.3 Corrosion of Tanks- Hot tanks increase water permeation under bottoms and
corrosion rates increase at higher temperatures.
- Stray D.C. currents may cause extremely high local corrosion.
This occurs when an external source of direct current
such as an electric railway causes current to flow
through the ground to the tank bottom.
- Other isolated cases have included rapid galvanic corrosion
resulting from installation of a new bottom on top of
an old bottom and higher than average corrosion ratescaused by elevated temperature.
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2.4 Tank Bottoms
2.4.3 Bottom Settlement
2.4.1 Shape of Tank Bottoms due to settlement
2.4.2 Ripples in the tank bottom
a) Edge settlement
- Rain water collected in the depression around the shell
will decrease the quality of the foundation under
the shell and increase the possibility of edgesettlement.
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a) Edge settlement
- Edge settlement may be caused by a tank pad shoulder
with insufficient width or poor quality construction.
- Edge settlement may be caused when the tank pad
shoulder is damaged or eroded by rain and wind
- Edge settlement may occur when the shell
penetrates into the foundation due to poorcompaction of the tank pad under the tank shell
Typical Tank Settlement Curve
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Settlements cause ovality of tank shells
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Effect of Shoulder Width EEMUA 183
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S1.5 m
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b) Bulges or Depressions in Bottom Plates
- Sometimes it is proposed that these voids are filled with liquid
concrete to give support to the bottom plates at thatlocation. How ever this is incorrect. Slurry will not fill
these voids but will flow to those locations where the
bottom can move easily, so that ultimately the tankbottom will rest on a number concrete points instead of
being supported evenly over its entire surface.
- When bulges are formed and not filled with foundation material
(void) there is a risk of rippling when the tank is filled andthe product contained will press the plate downward.
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EEMUA Publication No. 183
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2. -Tank Foundations: Design
3. -Tank Bottoms: Design
4. -Main Causes of Tank Bottom Leakage
5. -Inspection Records and Techniques
1. -Introduction and Scope
EEMUA Publication No. 183
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8. -Condition Monitoring and Maintenance
9. -Main Conclusions and Recommendations
7. -Available Systems for Detecting leakage and MinimizingSoil Pollution.
6. -Other measures for preserving the Integrity of Tank
Bottoms.
2. Foundations of Storage Tanks EEMUA 183
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5 types
- type A: Traditional Sand Pad- type B: Sand Pad with Crushed Rock Annular Section
- type C: Concrete Ring Beam Foundation
- type D: Concrete raft
- type E: Underpiled Concrete raft
Type A: Traditional Sand Pad EEMUA 183
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Top View Sand Pad Foundation EEMUA 183
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Type C: Concrete Ring Beam Foundation
EEMUA 183
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Type D and E: Concrete Raft Foundation EEMUA 183
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Foundations of Storage tanks
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g
Required Data for Design
Soil Investigations:
- Cone Penetration Tests
- Soil Borings
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A soil investigation report shall contain:
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Apply soil improvements?
or
Pad is to be constructed directly on existing grade?
Squeezing possible?
Advice foundation type with predicted settlement >> height of pad
Maximum Tank Height
Maximum Filling height
Settlements: - Short/Long Term- Even/Uneven
Required No. of Cone Pentration Tests
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Soil Improvement Method
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Dry Excavation (ground water level min. 0,5 m belowdeepest point of excavation)
Building from layers with height of max. 0,4 m
Every layer is to be tested
Or by hand test min. 5 MPa
Or 98% Proctor value
TOTAL SOIL IMPROVEMENTS ARE TO BE
CHECKED WITH CONE PENETRATION TESTS(quick, efficient, cheap and must be done when adhering to EEMUA 159)
Schematic Geometry
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Execution of Soil Improvements
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To what depth: same depth every where?
Extend of excavation: D + 2S + 2T + 4d (+Dd)
At un-equal soil excavation depths the excavation does not
have a circular shape
Excavation shall not exceed ground water level (No soil
improvements possible)
High quality of used materials is required
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Soil Improvement on un-equal level
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Foundation Conclusions: EEMUA 183
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Width (S) of Tank Pad Shoulder:
- 1.0 m (3FT) for tanks < 15 m (45ft) diameter
- 1.5 m (5FT) for tanks > 15 m (45ft) diameter
High Pad down-grades the Stability
- Preferable Height above Grade: 600 mm (24 inches)
- Crushed Rock Annular Section increases Stability
Location of Leak Detection Membrane is Crucial
EEMUA 1832: Tank Foundations
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2.6 Sand Pad Foundation with Crushed Stone Piles
Stone piles will increase the risk of ground water
pollution from leaking tanks by providing good leakage
paths deep into the soil. Such designs are not therefore
recommended for oil/chemical storage tanks
2.7 Provision of Oiled Sand or Permeable Bitumen Sand layer
The provision of an oiled sand or permeable bitumen-sand
layer is considered a very important requirement for
inhibiting underside corrosion. (see Appendix 1, Fig. 2)
3 Tank Bottoms, Designs EEMUA 183
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3.2 Tank Bottoms with Annular Plates
3.4 Double Bottoms
3.3 Tank Bottoms without Annular Plates
3.4 Double Bottoms Fig.10 EEMUA 183
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3.4 Double Bottoms EEMUA 183
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Fig. 10 The Letter Box Method
When the new primary bottom is installed, support for the
bottom has to be re-established both outside and inside
the tank shell such that the old bottom and intermediateshell are effectively redundant.
The letter box method of installing a new bottom in a single
bottom tank has been in use for more than 35 years.
3.4 Double Bottoms EEMUA 183
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Although there is no requirement to provide support for the
new bottom outside the shell, (API 650) paragraph 1.4.1
requires proper support of the primary bottom and
evaluation of the design to verify that the primarybottom and shell are not over-stressed under the
specified loading conditions including tank settlement.
Such evaluation is not required where the primary bottom is
uniformly supported on both sides of the shell and not
structurally attached to the secondary bottom orprimary bottom support.
3.4 Double Bottoms EEMUA 183
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-The installation of double bottoms should be carefully
evaluated, taking into account the relatively high cost of
the design and of the rectification work required whentanks undergo progressive settlement.
-Also the lower or secondary bottom cannot be inspected even
when the tank is out of service and consequently its
integrity is always questionable.
3.4 Double Tank Bottoms EEMUA 183
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Complicated to Install
Relocation of Nozzles & Manholes Sensitive to tank Settlements
Releveling virtually impossible
Removal of contaminated material from double bottom
(following leakage) potentially hazardous
New Tank Foundation Construction with Liner
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9. Main Conclusions and Recommendations
EEMUA 183
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-Codes and standards covering the design and construction of
storage tanks are based on over 100 years of experience.
There is no need to question the integrity of the tankstructure as a as a primary container, provided it is
properly designed and built to recognised standards.
-Effective prevention of ground and ground water pollution from
storage tanks depends on the design and construction of a
good foundation, a properly construction tank bottom andregular, effective inspection.
9. Main Conclusions and Recommendations
EEMUA 183
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-Tank foundations should have a minimum height above grade as
recommended in 4.2 (24 inches 600mm)
-Tank bottom annular plates should be 3/8 in (8 mm) minimum
thickness and butt welded with backing strips (see 3.2)
-A course crushed rock tank pad shoulder (annular ring) under
the tank shell is preferred to a sand pad. Fig. 3 (see 2.3)
9. Main Conclusions and Recommendations
EEMUA 183
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-A concrete raft structure with or without piling, though
more costly to build than other foundation types, may
be justified on the basis of long-term maintenancecosts (see 2.5)
-For storage of hot products, tank bottoms should have cone
up configuration. However for small tanks a conedown floor on a concrete raft might be acceptable
(see 4.2)
EEMUA Publications
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3rd Floor, 20 Long Lane
London EC1A9HL
Telephone from outside UK: 44 20 7796 1293
Fax from out side UK: 44 20 7796 1294
E-Mail: [email protected]
Website: www.eemua.co.uk
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