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    EEMUA

    The EEMUA was established in 1982 as the combination of

    two users associations.

    - Oil Companies Materials Association (O.C.M.A.)

    - the Engineering Equipment users Association (EEUA)

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    API Standards

    EMMUA Publication

    have been written to complement

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    List of Member Organisations of the European Committee

    United Kingdom

    Holland

    France

    Switzerland

    Sweden

    Germany

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    List of Technical Committees:

    Committee of User Inspectorators

    Electrical Engineering

    Instrumentation & Control

    On Line Analysers

    Inspection and NDT Technology

    Machinery

    Materials for Offshore Services

    Pressure Relieving Safety SystemsPressure Vessels

    Piping Systems

    Standards and Services

    StorageStorage TanksTanks

    Valves

    Full Members

    Shell Exxon/Mobil

    Foster Wheeler Energy BP/Amoco

    Innogy (National Power) Caltex

    Dow Corning Conoco / Phillips

    ABB Assocated Octel

    Power Gen Total Fina Elf

    Transco / Advantica TXU Energy

    Associate Members

    AEA Technology BASF

    ICI CAN

    Chevron / Texaco AstraZeneca

    D&C Engineering Flexsys

    Phillips Petroleum UK Royal Vopak

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    Guidelines established by the StorageTank Committee

    - No. 147: Recommendations for the Design and Construction of Refrigirated

    Liquified Gas Storage Tanks

    -No. 154: Guidance to Owners of Demolition of Vertical Cylindrical Steel Storage

    Tanks, Refrigerated Tanks and LPG Spheres

    -No. 159: Usess Guide to the Maintenance and Inspection of Above-Ground

    Vertical Cylindrical Steel Storage Tanks

    - No. 180: Guide for Designers and Users of Frangible Roof Joints for Fixed RoofStorage tanks

    - No. 183: Guide for the prevention of Leakage from Vertical, Cylindrical Steel

    Storage tanks

    - No. 190: Guide for the Design Construction and Use of Mounded, Horizontal,

    Cylindrical Vessels for pressurized Liquified Gases at ambient

    temperatures

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    EEMUA Publication No. 159 :2003

    EEMUA Best seller

    Uses Guide to the Maintenance and Inspection of Above-Ground Vertical Steel Storage Tanks

    API Standard 653

    Tank Inspection, Repair, Alteration and Reconstruction

    Has been written to complement

    3rd Edition

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    EEMUA Publication No. 159

    It deals with Tank inspection and covers various areas in

    more depth and because it is a recommendation rather than a

    standard it has more scope for explanation.This publication will assist the owner and inspector to

    understand the reasons for carrying out inspection in

    particular areas.

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    EEMUA Publication No. 159 :2003 3rd Edition

    This publication is intended as a general inspection,

    maintenance and repair guide applicable to above ground

    storage tanks.

    The detailed topics covered are the more significant knownto require attention, selected by the authors based on many

    years experienced in storage tank operation.

    However for such requirements to be properly interpreted

    and understood, comprehensive guidance is given on many

    key design features, on common problems experienced

    during operation and on repair methods

    1 Introduction and Scope. (Contd)

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    EEMUA Publication No. 159 :2003 3rd Edition

    The descriptions of key tank components that require

    inspection and/or maintenance, of degradation mechanisms,and of common inspection techniques, are followed by

    sections describing the probabilistic (risk-and reliability-

    based) preventive maintenance (PPM) concept and for eachtank component, a detailed description of inspection and

    repair methods.

    Guidance is given on sources of additional information that

    will assist both continued operation and inspection.

    1 Introduction and Scope. (Contd)

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    EEMUA Publication No. 159 :2003 3rd Edition

    The recommendations contained herein are written

    particularly for the guidance of inspection and maintenanceengineers. Recent developments in maintenance philosophy

    and practices have led to the formulation of new

    maintenance programmes, and this revision of Publication

    159 includes a large section on such programmes.

    This document sets out the key features required for

    planning and executing inspection, maintenance and repairworks on aboveground vertical steel storage tanks.

    1 Introduction and Scope. (Contd)

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    EEMUA Publication No. 159 :2003 3rd Edition

    2 Tanks and their Components:

    Terminology and Materials of Construction

    2.1 Tank Components

    2.2 Glossary of Terms

    2.3 Types of Storage Tanks

    2.4 Materials

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    EEMUA Publication No. 159 :2003 3rd Edition

    3Degradation Mechanisms and Failure Modes

    3.1 Corrosion

    3.2 Tank Settlement and Consequential Problems

    3.3 Structural Failure / Failure of Tank Components

    3.4 Combination Of Degradation Mechanisms

    3.5 Bacterial Corrosion

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    EEMUA Publication No. 159 :2003 3rd Edition

    4 Corrosion of Tanks4.1 General

    4.2 Corrosion Rates

    4.3 Bottom Plates4.3.1 Bottom Plates (Underside / External)

    4.3.2 Bottom Plates (Topside / Internal)

    4.3.3 Shell Plates (Internal and External)4.4 Roof Plates

    4.4.2 Fixed Roofs Including Roof support

    Structure

    4.4.3 Floating Roof Including Support Legs

    4.5 Corrosion under Insulation (CUI)

    4.6 Corrosion of Stubs and Appendages

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    EEMUA Publication No. 159 :2003 3rd Edition

    5 General Inspection Techniques and Interpretation of

    Inspection Data

    5.1 References

    5.2 Inspection

    5.2.1 General5.2.2 Operator Observation

    5.2.3 In-Service Inspection

    5.2.4 Out-of-Service Inspection

    5.2.4 Safety Considerations During Inspection

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    EEMUA Publication No. 159 :2003 3rd Edition

    5.3 Ultrasonic Thickness Gauging

    5.3.2 Area to be Examined

    5.3.3 Remote Gauging5.3.4 Gauging from Access Ladder

    5.3.5 Grid System

    5.3.6 Gauging of Tank Shell and Bottom

    5.3.7 Gauging of Nozzles and Manhole Neck Plates

    5.3.8 Roof Gauging

    5.4 Eddy Current Thickness Measurement Techniques5.5 Evaluation of Tank Shell Inspection Data

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    EEMUA Publication No. 159 :2003 3rd Edition

    6 Probabilistic Preventive Maintenance (PPM) for Tanks

    6.1 Introduction

    6.2 Risk Management

    6.2.1 Introduction to Risk Management

    6.2.2 Risk-Based Inspection (RBI)

    6.2.2.1 Introduction6.2.2.2 Probability of a Specific Failure

    6.2.2.3 Consequences of a Specific Failure

    6.2.2.4 Risk Rating6.2.2.5 Determination of Next Inspection

    6.2.2.6 Inspection Plan

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    EEMUA Publication No. 159 :2003 3rd Edition

    6 Probabilistic Preventive Maintenance (PPM) for Tanks

    6.2 Risk Management (Contd)

    6.2.3 ReliabilityCentred Maintenance (RCM)

    6.2.3.1 Introduction

    6.2.3.2 Preparatory Steps

    6.2.3.3 Description of the RCM Analysis

    6.2.3.4 Maintenance Task Selection

    6.2.3.5 Execution6.2.3.6 Review

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    EEMUA Publication No. 159 :2003 3rd Edition

    6 Probabilistic Preventive Maintenance (PPM) for Tanks

    6.3 The PPM Process

    6.4 RBI Methodology : The EEMUA Approach

    6.4.1 General

    6.4.2 Introduction

    6.4.3 The Risk Assessment

    6.4.4 Follow-Up Actions

    6.4.5 Calculation Before Next Inspection

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    EEMUA Publication No. 159 :2003 3rd Edition

    6 Probabilistic Preventive Maintenance (PPM) for Tanks

    6.5 RCM Methodology : The EEMUA Approach

    6.5.1 General

    6.5.2 Introduction

    6.5.3 Estimated Time Between Failures (ETBF)

    6.5.4 Risk Analysis

    6.5.5 Preventive Maintenance Plans and Tasks

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    EEMUA Publication No. 159 :2003 3rd Edition

    6 Probabilistic Preventive Maintenance (PPM) for Tanks

    6.6 PPM Implementation

    6.6.1 Introduction

    6.6.2 Resources6.6.3 Minimum Requirements for PPM

    6.6.4 Involvement of Regulatory Bodies and

    Local Authorities

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    EEMUA Publication No. 159 :2003 3rd Edition

    7 Tank Foundations

    7.1 General

    7.1.1 Introduction7.1.2 Failure Modes of Tank Foundations

    7.2 Soil Settlement

    7.2.1 Settlement under Loads7.2.2 Consolidated Settlement

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    EEMUA Publication No. 159 :2003 3rd Edition

    7 Tank Foundations (Contd)

    7.3 Effects of Soil Settlement

    7.3.1 Even (Uniform) Settlement7.3.2 Tank Shell Settlement into the Foundation

    7.3.3 Difference in Soil Settlement Between

    Centre and Periphery of the Tank7.3.4 Uneven Settlement

    7.3.5 Edge Settlement

    7.3.6 Planar Tilt

    7.3.7 Differential Shell Settlement around

    Circumference

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    EEMUA Publication No. 159 :2003 3rd Edition

    7 Tank Foundations (contd)

    7.4 Leakage

    7.5 Maximum Tolerances and Limits for Settlement

    and Out-Of-Verticality of Tank Shell

    7.5.1 Differential Settlement

    7.5.2 Edge Settlement7.5.3 Out-of-Verticality

    7.5.4 Centre-to-Edge Bottom Settlement

    7.5.5 Bottom Ripples

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    EEMUA Publication No. 159 :2003 3rd Edition

    7 Tank Foundations (contd)

    7.6 Relevelling of Tank Foundations

    7.7 Repair / Modification Methods Some TypicalExamples

    8 Tank Bottoms (With or Without Annular Plates)

    8.1 General8.2 Introduction

    8.3 Determination of Floor Thickness and Condition

    8.4 Rejection Limits8.4.1 Floor Area

    8.4.2 Annular Area

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    EEMUA Publication No. 159 :2003 3rd Edition

    8 Tank Bottoms (With or Without Annular Plates) (Contd)

    8.5 Bulges and Depressions in Tank Bottom

    8.6 Cathodic Protection8.6.1 Sacrificial Anodes

    8.6.2 Impressed Current Systems

    8.6.3 Monitoring and Maintenance of CP System

    8.6.4 Electrical Isolation

    8.7 Repair / Modification Methods Some Typical

    Examples

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    EEMUA Publication No. 159 :2003 3rd Edition

    9 Tank Shells

    9.1 General

    9.2 Determination of Effective Shell Plate Thicknessand Condition

    9.3 Rejection Limits for Shell Plates

    9.4 Top Wind Girder and Intermediate Wind Stiffeners

    9.4.1 Shell Top Wind Girders

    9.4.2 Intermediate Wind Girders

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    EEMUA Publication No. 159 :2003 3rd Edition

    9 Tank Shells

    9.5 Buckling Problems of Tank Shell and Top Wind Girders

    9.5.1 Buckling Problems of Tanks9.5.1.1 Buckling Due to Wind Gusts

    9.5.1.2 Buckling Due to Partial Vacuum Inside

    the Tank

    9.5.1.3 Buckling at the Bottom to Shell

    Connection

    9.6 Manholes, Nozzles and Connecting Piping

    9.6.1 Shell Manholes and Nozzles9.6.2 Connecting Piping

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    EEMUA Publication No. 159 :2003 3rd Edition

    9 Tank Shells

    9.7 Clean-Out Doors and Openings

    9.7.1 Clean-out Doors9.7.2 Clean-out Openings

    9.8 Earthing

    9.9 Repair / Modification Methods Some Typical Examples

    10 Tank Roofs

    10.2 Determination of Roof Plate Thickness and

    Condition10.3 Rejection Criteria

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    EEMUA Publication No. 159 :2003 3rd Edition

    11 Fixed Roofs (Cone Roofs and Done Roofs)

    11.1 General

    11.2 Roof Manholes and Nozzles11.3 Roof Vents and Emergency Relief Valves

    11.3.1 The Functioning of Roof Vents

    11.3.2 Venting Requirements for Fixed Roof Tanks

    11.3.3 Inspection and Maintenance of Roof Vents

    11.3.4 Possible Ventilation Problems

    11.3.5 Flame Arresters

    11.3.6 Pressure Test of the Fixed Roof

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    EEMUA Publication No. 159 :2003 3rd Edition

    11 Fixed Roofs (Cone Roofs and Done Roofs)

    11.3 Roof Vents and Emergency Relief Valves (Contd)

    11.3.7 Temporary Closure of Openings in OpenVents or Pressure-Vacuum Valves during

    Operation

    11.3.8 Protection Against Static Electricity and

    Lightning

    11.4 Internal Floating Covers

    11.5 Repair / Modification Methods

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    EEMUA Publication No. 159 :2003 3rd Edition

    12 Floating Roofs

    12.1 Types

    12.1.2 Pontoon Type Floating Roof12.1.3 Double-Deck Floating Roof

    12.1.4 Special Roofs Such as Buoy Type and

    Radially Reinforced Roofs

    12.2 Roof Drains

    12.2.2 Steel Articulated Primary Roof Drains

    12.2.3 Flexible Hose Primary Roof Drains12.2.4 Special Primary Roof Drains

    12.2.5 Syphon Drains

    12.2.6 Emergency Roof Drains

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    EEMUA Publication No. 159 :2003 3rd Edition

    12 Floating Roofs

    12.3 Roof Seals

    12.3.1 General12.3.2 Design

    12.3.3 Rim Seal Material

    12.3.4 Seal Replacement

    12.4 Roof Supporting Legs

    12.5 Floating Roof Venting

    12.6 Rolling Ladders

    12.7 Earthing of Floating Roofs

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    EEMUA Publication No. 159 :2003 3rd Edition

    12 Floating Roofs

    12.8 Guidelines for the Operation of Floating Roofs

    12.8.1 Introduction12.8.2 Before the Roof is Taken into Service

    12.8.3 During the First Month of Operation

    12.8.4 During Operation

    12.8.5 Before Landing the Roof

    12.8.6 Roof Standing on its Supports

    12.8.7 Recommended Filling Rates for

    Floating Roof Tanks12.8.8 Ballooning of Single-Deck Floating

    Roof

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    EEMUA Publication No. 159 :2003 3rd Edition

    12 Floating Roofs

    12.9 Possible Problems

    12.9.1 Leaking Pontoon Compartments12.9.2 Cracking in Centre Deck due to Wind

    Loading

    12.9.3 Out-of-Roundness Tolerances

    12.10 Aluminum Done Roofs

    12.11 Repair / Modification Methods

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    EEMUA Publication No. 159 :2003 3rd Edition

    13 Tank Appendages

    13.1 Ladders, Stairways, Platforms and Railing, Lighting

    13.2 Side Entry Mixers13.3 Tank Instrumentation

    13.3.1 General / Records

    13.3.2 Instrument and Component Failure

    13.3.3 Electronic Instruments

    13.3.4 Tank Cooling and Fire Protection System

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    EEMUA Publication No. 159 :2003 3rd Edition

    14 Tank Coatings

    14.1 Introduction

    14.2 External Coating System

    14.2.1 General14.2.2 Bottom

    14.2.3 Shell and Roof

    14.3 Internal Coating Systems14.3.1 General

    14.3.2 Bottoms

    14.3.2.1 Coatings14.3.2.2 Laminates

    14.3.3 Shell and Roof

    A i i 1 9 2003

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    EEMUA Publication No. 159 :2003 3rd Edition

    14 Tank Coatings (Contd)

    14.4 Repair / Modification Methods Some Typical

    Examples

    15 Tank Insulation

    16 Hydrotesting

    16.1 General

    16.2 Hydrotesting after Repair and Modification

    16.2.1 Full Hydrostatic Test

    16.2.2 Partial Hydrostatic Test16.2.3 No Hydrostatic Test

    16.2.4 No Hydrostatic Test (API 653 Exemptions)

    EEMUA P bli i N 159 2003

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    EEMUA Publication No. 159 :2003 3rd Edition

    16 Hydrotesting (Contd)16.3 Requirements for Hydrotesting

    16.3.1 Pipe Connections

    16.3.2 Water Quality16.3.3 Test Temperature

    16.3.4 Filling Rates

    16.3.4.1 General

    16.3.4.2 Procedure

    16.3.5 Maximum Filling Height

    16.3.6 Holding Time

    16.3.7 Emptying after Hydrotest

    16.4 Settlement Monitoring

    EEMUA P bli ti N 159 2003 d i i

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    EEMUA Publication No. 159 :2003 3rd Edition

    17 Re-Siting of Vertical Tanks

    17.1 General

    17.2 Moving Using a Crane with Spreader Beam17.3 Moving on Railway Tracks

    17.4 Moving by Air-Cushion Method

    17.5 Moving by Floating17.6 Moving by Self-Propelled trailers

    17.7 Testing Requirements

    EEMUA P bli ti N 159 2003 3 d Editi

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    EEMUA Publication No. 159 :2003 3rd Edition

    Appendix A: Tank Assessment, Records and Reports

    Appendix B: Inspection Checklists and Frequencies

    Appendix C: Typical Repair Solutions

    Appendix D: Sample Calculations

    Appendix E: Probabilistic Preventive Maintenance (PPM)

    Appendix F: Refrigerated Storage Tanks for Liquefied Gases

    References

    EEMUA P bli ti N 159

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    EEMUA Publication No. 159

    2.2 Tank Foundations

    Tanks are seldom built on piled foundations. At locations

    where weak, compressible layers are present in thesubsoil (clay, peat and silt), soil settlement may occur due

    to the weight of the tank and its liquid contents.

    Tanks will generally follow the settlement of the subsoil

    Soil settlements may be even or uneven, depending on the

    possible variation in thickness of the soil layers and theirlocation

    EEMUA Publication No 159

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    EEMUA Publication No. 159

    2.2.2 Problems Caused by Soil Settlement

    Even soil settlements are generally not dangerous because

    they occur gradually and increase uniformly. When the

    become excessive however, some remedial action may be

    necessary. The extent of settlement should therefore be

    checked, to avoid problems during operation of the tank.

    Pipe connection. Excessive settlement may cause problems

    for the pipe connections at the tank shell. Alternatively the

    pipe support may settle faster than the tank on its

    foundation. Any difference in the level may seriously

    overstress the pipe connection.

    Tank Settlement into the Foundation EEMUA 159

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    Tank Shell

    Tank Bottom

    Location of Possible Corrosion

    Water and Debris Collected

    Shape after Repair

    Tank Settlement into the Foundation EEMUA 159

    Difference in Settlement between Center and Periphery

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    Tank Shell

    Tank Bottom

    Difference in Settlement between Center and Periphery

    Settlement at center 30% greater than at Shell

    EEMUA 159

    Shell settlement

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    EEMUA Publication No. 159

    2.2.3 Additional Problems caused by Uneven Soil Settlements

    Uneven soil settlement under the shell of the tank places the

    bottom periphery at greater risk than even soil settlement. Theweak flat bottom plates will follow the uneven pattern of the

    soil settlement. The tank will try to form a bridge over the area

    where local increased settlement occurs. The bottom plates at

    that location may not be properly supported by the tank

    foundations, but may be suspended from the shell.

    This is an unfavourable condition for the shell to bottom

    connection and ultimately a rupture at the inner fillet weld

    may occur.

    Local uneven Settlement under the Tank Shell

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    Tank Shell

    Tank Bottom

    Local uneven Settlement under the Tank Shell

    Possible Fracture

    EEMUA 159

    Local uneven settlement under the tank should always be treated

    seriously

    EEMUA Publication No 159

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    EEMUA Publication No. 159

    2.2.5 Leakage

    If external inspection reveals leakage from the tank

    bottom, it is an indication that product is penetrating intothe foundation. This may cause a serious condition for the

    safety of the tank and at the same time cause soil pollution.

    Leakage close to the periphery of the shell should be

    considered as a major problem requiring urgent attention.

    It should therefore be remedied immediately as the leak

    may cause a local wash out of the tank foundation under

    the shell

    EEMUA Publication No 159

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    EEMUA Publication No. 159

    2.2.5 Leakage

    Wash out will cause loss of support for the bottom plates and

    may result in a rupture at the inner fillet weld of the bottom-to-shell connection or the bottom lapwelds. This would cause

    a sudden complete discharge of the tank contents.

    As it is impossible to predict the probability of a washoutoccurring, corrective action should always be taken as soon as

    possible

    The possibility of a rupture increases when the tank is filledto a high level

    EEMUA Publication No 159

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    EEMUA Publication No. 159

    2.2.7 Relevelling of Tanks and Foundations

    When settlements have reached their maximum limits,

    relevelling of the foundations and the tank will be necessary.

    The tank is jacked up to a level 8 feet (2.4 meters) above the

    foundation to provide sufficient space under the tank for the

    repair of the tank foundations

    Jacking of tanks has been successfully carried out for tanks

    up to 300 foot (90 meters) diameter. The jacking of largetanks requires a contractor with specialised experience

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    EEMUA Publication No. 159

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    2.3 Corrosion of Tanks

    General underside corrosion should be slight where there is

    a well prepared and maintained foundation.

    The major causes of underside corrosion are:

    - Poor drainage around tank

    - Mill scale, which when present on the underside of the

    tank bottom, causes preferential attack

    - Water collecting around the tank and migrating under the

    tank

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    2.3 Corrosion of Tanks- Significant tank settlement that lowers the tank below a

    good drainage level. This may lead to corrosion of

    the annular plate around the tank perimeter.

    - High natural water or underground springs

    - Coral or beach sand with high chlorides used for the

    foundation.

    - Acidic coal based cinders or slags being included in the

    foundation.

    - Sharp or large stones being included in the foundation. Thismay give rise to deep pitting by oxygen concentration

    cell corrosion.

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    2.3 Corrosion of Tanks- Poor quality of bitumen sand mix. B.S. 2654

    - Cathode protection may have been installed after the tankhas been commissioned. In this case it makes it

    difficult to ensure that sufficient protective current

    reaches all areas of the bottom.- In tanks storing heated products, there are large differences

    in the tank to soil potential across the bottom. This

    can cause deep random pitting. Potentials becomemore anodic from the center of the tank outwards.

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    2.3 Corrosion of Tanks- Hot tanks increase water permeation under bottoms and

    corrosion rates increase at higher temperatures.

    - Stray D.C. currents may cause extremely high local corrosion.

    This occurs when an external source of direct current

    such as an electric railway causes current to flow

    through the ground to the tank bottom.

    - Other isolated cases have included rapid galvanic corrosion

    resulting from installation of a new bottom on top of

    an old bottom and higher than average corrosion ratescaused by elevated temperature.

    EEMUA Publication No. 159

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    2.4 Tank Bottoms

    2.4.3 Bottom Settlement

    2.4.1 Shape of Tank Bottoms due to settlement

    2.4.2 Ripples in the tank bottom

    a) Edge settlement

    - Rain water collected in the depression around the shell

    will decrease the quality of the foundation under

    the shell and increase the possibility of edgesettlement.

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    a) Edge settlement

    - Edge settlement may be caused by a tank pad shoulder

    with insufficient width or poor quality construction.

    - Edge settlement may be caused when the tank pad

    shoulder is damaged or eroded by rain and wind

    - Edge settlement may occur when the shell

    penetrates into the foundation due to poorcompaction of the tank pad under the tank shell

    Typical Tank Settlement Curve

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    Settlements cause ovality of tank shells

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    Effect of Shoulder Width EEMUA 183

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    S1.5 m

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    b) Bulges or Depressions in Bottom Plates

    - Sometimes it is proposed that these voids are filled with liquid

    concrete to give support to the bottom plates at thatlocation. How ever this is incorrect. Slurry will not fill

    these voids but will flow to those locations where the

    bottom can move easily, so that ultimately the tankbottom will rest on a number concrete points instead of

    being supported evenly over its entire surface.

    - When bulges are formed and not filled with foundation material

    (void) there is a risk of rippling when the tank is filled andthe product contained will press the plate downward.

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    EEMUA Publication No. 183

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    2. -Tank Foundations: Design

    3. -Tank Bottoms: Design

    4. -Main Causes of Tank Bottom Leakage

    5. -Inspection Records and Techniques

    1. -Introduction and Scope

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    8. -Condition Monitoring and Maintenance

    9. -Main Conclusions and Recommendations

    7. -Available Systems for Detecting leakage and MinimizingSoil Pollution.

    6. -Other measures for preserving the Integrity of Tank

    Bottoms.

    2. Foundations of Storage Tanks EEMUA 183

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    5 types

    - type A: Traditional Sand Pad- type B: Sand Pad with Crushed Rock Annular Section

    - type C: Concrete Ring Beam Foundation

    - type D: Concrete raft

    - type E: Underpiled Concrete raft

    Type A: Traditional Sand Pad EEMUA 183

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    Top View Sand Pad Foundation EEMUA 183

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    Type C: Concrete Ring Beam Foundation

    EEMUA 183

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    Type D and E: Concrete Raft Foundation EEMUA 183

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    Foundations of Storage tanks

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    g

    Required Data for Design

    Soil Investigations:

    - Cone Penetration Tests

    - Soil Borings

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    A soil investigation report shall contain:

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    Apply soil improvements?

    or

    Pad is to be constructed directly on existing grade?

    Squeezing possible?

    Advice foundation type with predicted settlement >> height of pad

    Maximum Tank Height

    Maximum Filling height

    Settlements: - Short/Long Term- Even/Uneven

    Required No. of Cone Pentration Tests

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    Soil Improvement Method

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    Dry Excavation (ground water level min. 0,5 m belowdeepest point of excavation)

    Building from layers with height of max. 0,4 m

    Every layer is to be tested

    Or by hand test min. 5 MPa

    Or 98% Proctor value

    TOTAL SOIL IMPROVEMENTS ARE TO BE

    CHECKED WITH CONE PENETRATION TESTS(quick, efficient, cheap and must be done when adhering to EEMUA 159)

    Schematic Geometry

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    Execution of Soil Improvements

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    To what depth: same depth every where?

    Extend of excavation: D + 2S + 2T + 4d (+Dd)

    At un-equal soil excavation depths the excavation does not

    have a circular shape

    Excavation shall not exceed ground water level (No soil

    improvements possible)

    High quality of used materials is required

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    Soil Improvement on un-equal level

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    Foundation Conclusions: EEMUA 183

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    Width (S) of Tank Pad Shoulder:

    - 1.0 m (3FT) for tanks < 15 m (45ft) diameter

    - 1.5 m (5FT) for tanks > 15 m (45ft) diameter

    High Pad down-grades the Stability

    - Preferable Height above Grade: 600 mm (24 inches)

    - Crushed Rock Annular Section increases Stability

    Location of Leak Detection Membrane is Crucial

    EEMUA 1832: Tank Foundations

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    2.6 Sand Pad Foundation with Crushed Stone Piles

    Stone piles will increase the risk of ground water

    pollution from leaking tanks by providing good leakage

    paths deep into the soil. Such designs are not therefore

    recommended for oil/chemical storage tanks

    2.7 Provision of Oiled Sand or Permeable Bitumen Sand layer

    The provision of an oiled sand or permeable bitumen-sand

    layer is considered a very important requirement for

    inhibiting underside corrosion. (see Appendix 1, Fig. 2)

    3 Tank Bottoms, Designs EEMUA 183

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    3.2 Tank Bottoms with Annular Plates

    3.4 Double Bottoms

    3.3 Tank Bottoms without Annular Plates

    3.4 Double Bottoms Fig.10 EEMUA 183

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    3.4 Double Bottoms EEMUA 183

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    Fig. 10 The Letter Box Method

    When the new primary bottom is installed, support for the

    bottom has to be re-established both outside and inside

    the tank shell such that the old bottom and intermediateshell are effectively redundant.

    The letter box method of installing a new bottom in a single

    bottom tank has been in use for more than 35 years.

    3.4 Double Bottoms EEMUA 183

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    Although there is no requirement to provide support for the

    new bottom outside the shell, (API 650) paragraph 1.4.1

    requires proper support of the primary bottom and

    evaluation of the design to verify that the primarybottom and shell are not over-stressed under the

    specified loading conditions including tank settlement.

    Such evaluation is not required where the primary bottom is

    uniformly supported on both sides of the shell and not

    structurally attached to the secondary bottom orprimary bottom support.

    3.4 Double Bottoms EEMUA 183

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    -The installation of double bottoms should be carefully

    evaluated, taking into account the relatively high cost of

    the design and of the rectification work required whentanks undergo progressive settlement.

    -Also the lower or secondary bottom cannot be inspected even

    when the tank is out of service and consequently its

    integrity is always questionable.

    3.4 Double Tank Bottoms EEMUA 183

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    Complicated to Install

    Relocation of Nozzles & Manholes Sensitive to tank Settlements

    Releveling virtually impossible

    Removal of contaminated material from double bottom

    (following leakage) potentially hazardous

    New Tank Foundation Construction with Liner

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    9. Main Conclusions and Recommendations

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    -Codes and standards covering the design and construction of

    storage tanks are based on over 100 years of experience.

    There is no need to question the integrity of the tankstructure as a as a primary container, provided it is

    properly designed and built to recognised standards.

    -Effective prevention of ground and ground water pollution from

    storage tanks depends on the design and construction of a

    good foundation, a properly construction tank bottom andregular, effective inspection.

    9. Main Conclusions and Recommendations

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    -Tank foundations should have a minimum height above grade as

    recommended in 4.2 (24 inches 600mm)

    -Tank bottom annular plates should be 3/8 in (8 mm) minimum

    thickness and butt welded with backing strips (see 3.2)

    -A course crushed rock tank pad shoulder (annular ring) under

    the tank shell is preferred to a sand pad. Fig. 3 (see 2.3)

    9. Main Conclusions and Recommendations

    EEMUA 183

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    -A concrete raft structure with or without piling, though

    more costly to build than other foundation types, may

    be justified on the basis of long-term maintenancecosts (see 2.5)

    -For storage of hot products, tank bottoms should have cone

    up configuration. However for small tanks a conedown floor on a concrete raft might be acceptable

    (see 4.2)

    EEMUA Publications

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    Telephone from outside UK: 44 20 7796 1293

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    E-Mail: [email protected]

    Website: www.eemua.co.uk

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