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The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. Smart & easy to use with All-in-One control High quality powder application utilizing our powerful PEA-C4 or PEA-C4 XL automatic guns and precise EPG S2 modules Fast color change with low investment costs for an excellent price- performance ratio Efficient & intelligent powder recovery Best airflow & highest transfer efficiency thanks to the optimized PVC booth structure & duct design The WAGNER E-Line powder coating application solution offers excellent coating quality and a quick color change capability with minimal system complexity. E-Line Powder Application Solution

E-Line Powder Application Solution - Wagner WSI...The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. • Smart

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Page 1: E-Line Powder Application Solution - Wagner WSI...The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. • Smart

The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs.

• Smart & easy to use with All-in-One control• High quality powder application utilizing our powerful PEA-C4 or

PEA-C4 XL automatic guns and precise EPG S2 modules• Fast color change with low investment costs for an excellent price-

performance ratio• Efficient & intelligent powder recovery• Best airflow & highest transfer efficiency thanks to the optimized

PVC booth structure & duct design

The WAGNER E-Line powder coating application solution offers excellent coating quality and a quick color change capability with minimal system complexity.

E-Line Powder Application Solution

Page 2: E-Line Powder Application Solution - Wagner WSI...The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. • Smart

Fast Color Change• Typical 7-10 minutes on reclaim• QuickCube - “easy-to-clean” plastic (PVC) powder booth• PXE powder feed center - Automated color change functions

PEA-C4 or PEA-C4 XL Automatic Guns

Increased transfer efficiency The optimized e-static technology ensures efficient powder charging

Even powder outputOur guns & the variety of nozzle designs provide the coverage needed & ensure consistent coating results.

PEM X1 Manual GunErgonomic handlingRobust and lightweight design (only 490 g).

User-friendly operationQuick adjustment of the powder quantity and easy program switch via remote control.

Optimum airflow & highest transfer efficiencySpecial PVC booth construction and optimized inner geometry with the WAGNER floor design. Dual floor ducts in corners of booth ensures maximum application efficiency via a stable powder cloud - even for lowest hanging work pieces.

Optimal application resultsGuaranteed with our high-quality key components: Powerful PEA C4 automatic guns, precise EPG S2 modules and accurate moving systems.

Energy Efficiency Package

Improved powder recovery rate & minimized pressure lossThanks to patent-pending duct & cyclone design.

Large potential savingsUp to 40% less energy consumption and resulting utility cost savings.

Maximized production stability High safety of color changes without the risk of contamination.

Reciprocating Gun Moving Devices

Flexibility with precisionWhether long or short strokes, with this technology any motion sequence can be executed with precision.

Horizontal sliding tableAvailable powered for automatic operation or manual for low cost approach.

QuickCube Powder Booth • Four Flexible layout options

(WP= workpiece dimensions) Booth 1 - WP dimensions max. 2100 (H) x 400 (W) Booth 2 - WP dimensions max. 1400 (H) x 600 (W) Booth 3 - WP dimensions max. 2100 (H) x 600 (W) Booth 4 - WP dimensions max. 2000 (H) x 800 (W)

• Production stability Guaranteed with the WAGNER booth design utilizing easy-to-clean PVC sandwich walls

• Homogeneous powder coating Thanks to the double-sided, pulsed, floor- mounted powder extraction system the air stream does not affect the powder cloud like most other systems available on the market.

Page 3: E-Line Powder Application Solution - Wagner WSI...The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. • Smart

Reduced electrical power demand

Lower energy consumption by the dust collector due to improved

system airflow.

E-Line Powder Application Solution

WAGNER PXE

Intuitive handlingThe 7“ all-in-one color touch display allows the entire system to be operated from one central control unit.

Flexible powder feedingPowder supply either directly from the powder box or from a WAGNER fluidized hopper.

Maximum production reliability• Single point of control & less interactions than

competitor’s systems• Direct access to 30 recipes• Multiple gun control interface & programming• Clear user interface structure• Booth, powder center, movement & gap controlled

included

Low investment costsEntry level PXE powder center with excellent price-performance ratio.

Page 4: E-Line Powder Application Solution - Wagner WSI...The WAGNER E-Line solution provides an integrated, single point of control system that meets your basic production needs. • Smart

www.wagner-group.com

Technical data

Product portfolioPowder booth QuickCubePowder center PXE

Application

Max. guns 12 x automatic + 2 x manual or 14 x automaticGuns PEA C4 or PEA C4 XL 1.4

Gun arrangement 1 x 7 vertical per side or 2 x 3 horizontal per sidePart detection Gap control only

Manual CoaterGun PEM-X1

Manual platforms 1 x pre-coating / 1 x post-coating

Booth

Type of booth QuickCubeMaterial PVC 100 mm sandwich walls

Part Size

82.7 in / 2100mm (H) x 15.7 in / 400mm (W) 55.1 in / 1400mm (H) x 23.6 in / 600mm (W)82.7 in / 2100mm (H) x 23.6 in / 600mm (W) 78.7 in / 2000mm (H) x 31.5 in / 800mm (W)

Gun slots max. 3 per side

RecoveryCyclone & filter 7,062 CFM 25 HP - 12.000 Nm³/h 18.5 kW

9,417 CFM 30HP - 16.000 Nm³/h 22 kWEnergy Efficiency Package EEP VU 2-1800 to VU 2-2400

Recovery RS 1000 (manual device) or HU 1000 (electrical device)

Moving SystemVertical unit VU 2-1800 to VU 2-2400

Horizontal unit RS 1000 (manual device) or HU 1000 (electrical device)

Feeding/Preparation

Powder center PXE (standard) or PXE (maximum)Type of injectors PI-F1 (80-360 g/min), PI-F1-S (80-450 g/min), HiCoatED (50-250 g/min)

Fresh powder refill ManuallySieving of powder Not available

ControlControl type All-in-one controlDisplay size 7“ color touch display

Gun control modules 2 x PEA C4 with 1 x EPG S2 or 1 x PEM-X1 with 1 x EPG Sprint X

WAGNER Systems Inc.300 Airport Rd Unit 1Elgin, IL 60123 USAT 800.473.2524F 630.503.2377 Pr

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E-Line Powder Application Solution