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E3 North Carolina: Sustainable Manufacturing Date: 1/27/2013
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Strengthening U.S. Manufacturing
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E3 Established
E3 DevelopingJust getting started
Strengthening U.S. Manufacturing
Through Sustainable, Best Business Practices
E3: Strengthening Manufacturing in
North Carolina
E3: Economy, Energy, and the Environment
E3 is an innovative, community-based effort
to establish self-sustaining initiatives that
simultaneously increase the sustainable
practices and profitability of manufacturers.
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E3: Strengthening Manufacturing in
North Carolina
200+ partners
18 communities
39 manufacturers
150+ technical assessments
300+ workers trained
Real Impact
$16.9 million in discovered savings
$15 million in economic impact
$5.9 million in realized savings
67 North Carolina jobs (4 manufacturers)
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E3: A Sustainable Growth Strategy
http://www.youtube.com/watch?v=vluf9f_gbpI
E3 Monroe: Local Team Effort
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Keys to Success:
Local Leadership
Team trust and by-in
Leverage partner relationships
Strategic conversations
Sustain relationships
Learn and adapt
Community Team:
108 Improvement Opportunities Identified- 88 Completed- 15 In-Process
$250,000 Annualized Savings Realized Record production numbers Fewer injuries Improved worker satisfaction Community engagement
E3 Monroe Success
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New lean methodology
$85,000 process savings
Compressed air energy savings
Wastewater solutions
EHS training certificate
Reduced hazardous / solid waste
Fewer injuries
Assess Transform Sustain
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E3 North Carolina
Framework for Impact
Technical Assessments
• Business Excellence Assessment
• Lean and Green Review
• Energy Systems Assessment
• Greenhouse Gas Evaluation
• Worker Safety Review
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Time and Personnel Commitment
Assessment # of days# of
ParticipantsParticipant Type
Prep Work Required
Business Excellence
Assessment
Day 1: 1 hr for personal assessment Day 2: 2 hrs for group assessment
Day 3: 4 hrs for facilitated assessment5 - 7 people
Cross Section of company: 1-2 top managers, 2-3 middle mgmt,
2-3 associates
Company Profile
Lean and Green Review
2- 3 days (depending on size and complexity
of the process chosen)3 – 12 people
People involved in the process to be Value Stream Mapped are
needed. Others may include top management, department heads,
associates from area, etc.
E3 Pre-Assessment
Survey
Energy Systems Assessment
1 - 2 days (depending on size of the facility)
1 personPerson knowledgeable in the
facility systems to escort energy assessor
Energy Data
Greenhouse Gas Evaluation
0.5 - 1 day 1 – 6 peoplePersonnel trained in the use of the
Greenhouse Gas ToolEnergy Data
Worker Safety Review
1 day 1 person Escort for safety assessorNC OSH request
form
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Transformation Support
• Executive summary report
• Incorporating partner resources
• Aligning incentives and grants
• Recommended implementation plan and ROI
• Fostering a long-term relationship
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Sustaining Impact
• Establishing an industry advocate team
• Creating local manufacturing council
• Access to additional technical resources
Energy Metrics:
Environment Metrics:
Economic Metrics:
• Environmental savings identified
• Lean savings identified
• Other cost savings
• One time potential cost savings identified
• Individuals trained
• Jobs created
• Jobs retained
• Total annual potential impact identified
• Number of small businesses engaged
• Percentage of small businesses engaged
• Number and value of SBA loans granted
• Capital infusion dollars invested
• Hours of counseling provided
• Air emissions reduced (lbs)
• Solid waste reduced (lbs)
• Material intensity per unit of production
• Hazardous waste reduced (lbs)
• Hazardous materials reduced (lbs)
• Water pollution reduced (lbs)
• Water used/conserved (gal)
• Water intensity per unit of production
E3 Metrics
• Energy conserved (MM BTU/kWh)• Energy intensity per unit of production• Carbon reductions (tons)• Carbon intensity per unit of production
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E3 Project Implementation
Improved
Engagement, Efficiencies, Productivity & Profitability
Best Practice Sharing
& Sustainability Council
Strengthened
Retention, Expansion,
& Marketing Strategy
Economic Ripple
Effect
E3
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E3 Contact - http://e3.ies.ncsu.edu/
Anna Mangum
Lead, E3 North Carolina
NC State University, IES
919-210-6050
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