Eagle T550RL Carton Sealer Use, Maintenance And Spare ......Tape BOPP kraft tape, BEPP tape Tape size 48-72mm Sealing specifications L150-∞mm×W220-480mm×H150-450mm Machine Weight

Unmanned perfect packaging system

Eagle T550RL Carton Sealer

Use, Maintenance And Spare Parts Handbook

Distributed by:Pro Pack Solutions, Inc.

P.O. Box 327Loganville, Georgia 30052

Ph 770-554-1187www.ProPackSolutions.com

1

Rev Data

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The machine should be exclusively operated by previously trained

personnel

General safety regulations：

For machine operations or services, please refer to the following：

Before

Carefully read the instructions about the machine.

Check all the safety guards on the machine and immediately replace any worn or

broken parts with original parts.

Make sure that no tools or other objects have been left lying on the machine and that

the machine itself is perfectly clean.

Read the Use, Maintenance and Spare Parts Handbook carefully.

Read all the labels and important identification applied to the machine

During this period

Don’t wear loose clothes, in case tied into the machine

Don’t barefoot for maintenance operation

Please keep your hands and other objects away from the work area

Don’t load the machine with carton boxes, because the machine is beyond the ranged

of cartons bearing

After

Please turn the master switch to OFF to stop the whole machine

Please turn off the air pressure

3

The machine should be exclusively operated by previously trained

personnel

Services and Safety regulations

Please keep this handbook.

Don’t set the machine or add lubricant when the machine is running.

Always turn off the power supply before opening the safety guards

Don’t use additional components without YOUNGSUN authorized.

Please always use original parts.

Useful hints

Use a suitable power supply system

Don’t remove or cover up the type of machine instructions

Please always check the Use and Maintenance Handbook whenever necessary.

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Index

Part 1. Detail instruction

1.1 Using a machine statement Page 6

1.2 Machine function Page 6

1.3 Tape Page 6

1.4 Carton size Page 6

1.5 Machine size Page 7

1.6 Machine technical data Page 7

Part 2. Preparation before the machine using

2.1 Pretreatment Page 8

2.2 Nameplate Page 8

2.3 Move and locating Page 9

2.4 Work location Page 9

2.5 Working height Page 9

2.6 The method of changing tape at the

bottom Page 10

2.7 Installation for the upper part of the

plane head Page 10

2.8 Wear tape schematic Page 10

2.9 Connect the power and put into use Page 11

2.10 Debugging Page 11

Part 3. Setting

3.1 Pretreatment Page 11

3.2 Machine operation Page 12

3.3 Work cycle Page 12

3.4 Repair machine steps Page 13

3.5 Common problems and solutions Page13

3.6 the warning signs Page 14

Part 4. Services

4.1 Routine maintenance provisions Page 15

4.2 Consumable list Page 15

4.3 Regular maintenance and cleaning

projects Page 15

Part 5. Main components and detail list

5.1 The overall schematic Page 16

5.2 Oriented components Page 17-18

5.3 Machine frame parts Page 19-21

5

5.4 Upright post parts Page 21-22

5.5 Plane head parts Page 22-23

5.6 Machine mechanism Page 24

Part 6. Other components and detail list

6.1 Forepaw combination Page 25

6.2 Back idler wheel side plate combination Page 25

6.3 Knurled roller combination Page 26

6.4 Guide wheel combination Page 27

6.5 Blade dead plate combination Page 28

6.6 Tape wheel combination Page 28

6.7 Guide tape combination Page 29

6.8 Press tape combination Page 30

6.9 Platen combination Page 30

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Part 1. Detail instruction

1. Using a machine statement：

1). Machine Operation

The machine is developed for sealing, allowing only sealing purpose. Please pay

attention to the instruction of the load bearing capacity

Please clear all before using the machine.

2). In the following cases, the machine does not allow to be used, such as：

a). the protective cover is not in its position

b). the transfer roller in not in its position

c). the bottom of the machine unstable

3). The machine doesn’t allow to use in the area with the dangerous explosive.

4). Notice：

Clearly indicate, don’t wear bracelets, watches, rings, neckties, tapes etc. at work.

In order to avoid dangerous, the operators must wear the clothes which comply with

the safety requirements when they maintain and operate the machine.

2. the machine function

Artificial folding the carton cover, then the machine automatically seal both up and

down sides.

Note：

The carton must be located in middle of the machine when the machine seals the up

and down sides.

3. Tape

The Plane head can be applied to tape width from 48-72mm, the tape width can be

customized according to customer demand.

4. Carton Size (See Figure 1-1)

Notice

For the machine to work well, Please consider the carton size ( long, width and height)

and weight first.

W

L

Figure 1-1

The sealing specification as below, it also can be customized according to the customer

demand.：Long：150-∞；Width：220-480mm；Height 150-480mm

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5.The size of the machine(see below)

760

910

H880

1598

6. Machine technical

parameters Eagle T550RL

Supply voltage 110VAC 1Ph 60Hz

Working air pressure 5kg/cm2

Working speed 21 M/MIN

Bearing capacity 40kg

The machine size L1598×W910×H（table plus880）mm

Countertops height 550-820mm (adjustment)

Tape BOPP kraft tape, BEPP tape

Tape size 48-72mm

Sealing specifications L150-∞mm×W220-480mm×H150-450mm

Machine Weight 150kg

Working noise ≤75DB

Environmental conditions humidity≤98%，temperature 0-40℃

Lubricating materials general-purpose grease

Machine performance

When carton size is changed, automatic adjustment left

and right, sealing up and down at the same time,

transmission up and down

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Part 2. Preparation before the machine using

1. Pretreatment

Please check below after removing the machine from the packaging

1). Any parts fell off from the machine or not.

2). Remove the wrapping things around the machine

3). Check the machine model is right or not

4). We provide a number of small parts and a manual together with the machine.

5). Report to the manufacturer for the damage caused by the transportation.

Figur 2-1

1. Manual 1PC

2. Small parts

2. Nameplate

If it needs anything feedback, please inform the product order no. and model to the

supplier.

Figure 2-2

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3. Moving and positioning

Forklift forks the wallboard (Figure2-5), then remove the cork base. Please pay

attention when the forklifts fork the wallboard due to it has tape core and the motor at the

bottom of the machine. The machine must be placed in the enough large space, the space

distance from left side or right side should be 800mm.

Figure 2-3

4. Working position

At working ,the operator stand just right ahead away from the machine about 100mm(To be

comfortable operating the machine.)

Figure 2-4

5. Working height

The machine working height from 550mm to 820mm(from the rolling surface to the ground

surface). Put the connecting plate into the flex feet as shown figure 2-5. The flex feet can be

adjusted the height up or down. Use hexagonal screw to connect the fixed block and the

connection plate.

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6. The method of changing tape at the bottom.

Change the tape at the bottom according to below steps: open the key chain see Figure

2-6(see marked 1). Pull the lift stem of the tape core (see marked 2), let the locking pin fall off

into the hole (see marked 3) so that the tape core shaft has been lifted. It is convenience to

change the tape.

7. The upper plane head installation

After preparation of the upper plane head, pull up the pull bar (see Figure 2-7 marked

4). The plane head put into the machine according to the arrow direction, Release the pull

bar when the hole which marked 2 and the pull bar are in one line so that the pull bar will be

in the hole. At the same time, the half hole which marked 1 will be above on the support

shaft which marked 3.

Figure 2-7

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8. Wearing tape sketch

9. Connect power, motor and go into service

Notice：

Before connecting power, please check whether the power is off and without anything

on the workbench.

Confirmation before using：

1). Check the motor which meets the voltage or not.

2). Check the fastener which become loose or not.

3). Check the motor and electric equipment are dry or not, the insulation is good or not.

10. Debugging：

1). Check the machine works good or not after switching on the power supply in 2-5

minutes.

2). Shaking the handle of width adjustment to check the side power plant which can

move flexible or not.

3). Shaking the handle of height adjustment to check the conveyor tape device which

can move flexible or not.

4). Check the belt is running out of the side or not.

5). Adjust the degree of tightness of the belt.

6). Check the tape flows smooth or not in the tape core.

Notice：

The machine can only use onboard plug, please do not remove the plug.

1). Push the start button to start the machine.

To check the girdle which turns to the correct direction or not (transmission direction of

cartons), the transmission direction is marked by the arrow as shown in Figure 2-18. If the

machine with three-phase electric machine and the transmission direction is not correct,

please exchange the both ends of the plug.

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Part 3. Setting

1. Pretreatment

Put the cartons which need seal on the roller way, then according to the different conditions to

set properly.

2. The machine operation

Figure 3-1

First, to start the power switch which marked 1 as shown Figure 3-1, to adjust the air pressure

regulator which marked 1 so that one finger can lift up the lift cylinder. Then put the carton to

suppress the pilot switch which marked 3, the deflector automatically grips the cartons to

correcting. Then push the carton into the down power belt, when the carton touches the lift

switch which marked 6, the plane head will lift, then to press the carton to complete the sealing

process.

3. Work cycle

1). Push the start button to start the machine

2). Manhandle the carton into the place of down power device, the down power belt

drives the carton along.

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3). The upper and down side of the cartons which need seal are pressed and stick by

the up and down nip roller, it comes into being autoboxing.

4). Finished the autoboxing, the blade cuts the tape automatically.

Keep the machine automatic working, the process to finish sealing a carton is a

work cycle.

4. Maintenance machine steps

1). Stop machine.

2). Cut power.

3). Remove the sealer head.

4). Remove the other mechanism parts.

5). Remove the machine from the device.

6). Prepare for transporting the machine, fastening moving parts.

If the machine has to be scraped, please according to following process:

1). Take the protective devices down.

2). Classify the parts on different materials (metal, plastics, rubber etc), then go for

garbage classification.

5. Common problems and the solutions

3.5.1 The tape deviates from the center of the carton body: Adjust the position of the tape

(Figure 3-2)

Figure 3-2

3.5.2 The blade can’t cut the tape: It is easy to damage the carton if the blade placed too height

it is difficult to cut the tape if the blade placed too low. See Figure 3-3.

3.5.3 The tape can not been pressed through (the carton has not been pressed firmly.) : the

tape quality is not so good or the front idler wheel has been stuck.(Figure 3-3)

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Figure 3-3

6. Warning symbol

1). Electric shock, operate carefully!

Operate carefully

ELECTRIC SHOCK

WARNING！

2). Machine rolling, keep hands away!

！ WARNING

ROLLINGKeep hands away

3). Dangerous, don’t touch!

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！ WARNING

DANGEROUSDon't Touch

Part 4. Service

1. Daily maintenance work

It is good for the machine working better if you regularly check the screws. In addition, the

mechanism parts should be in a good state of lubrication because the sealing speed is fast and

the sealer should work 16 hours a day if it has large workload. The parts which the manual is

not listed you still should from time to time lubricate. It can extend the service life of the

machine.

Damaged parts list

NO. Exchange parts list Model

1 side power belt 2070mm

2 up conveyor device 1520mm

3 knife pullback axis FJ-00-01

4 knife rest down pullback spring FJ-P-41

5 torsion spring for protecting the knife rest FJ-P-13

6 blade

7 tape pressing plate torsion spring FJ-P-45

2. Routine check and clean

1). Must check the screws of the every part of the machine loosen or not regularly.

2). Must lubricate the important parts regularly.

3). Keep the machine surface clean.

4). Keep the foreign bodies away from the blade.

5) Please lubricate the blade to protection if the machine is not be used for a long

time.

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Part 5. Major parts and detail parts list

5.1 Overall sketch

NO. Name Model Quantity Remark

1 Machine frame parts See sketch

2 Oriented parts See sketch

3 Support plate FJ-2D-30 2

4 Connection plate FJ-2D-29 2

5 Aftertable FJ-2D-131 1

6 Back connection plate FJ-2D-130 2

7 Fixed mount YS-501-39 1

8 Plane head parts See sketch

9 Upright stanchion parts See sketch

3

9

8

7

6

5

4

1

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5.2. Oriented parts


1 Cylinder connecting rod FJ-2D-19 1

2 Oriented support FJ-2D-1 1

3 compressed spring FJ-ESD-67 1

4 Washer FJ-2D-137 2

5 Support cover FJ-2D-138 2

6 Stop block FJ-2D-136 1

7 Rocker-arm thrust shaft FJ-2D-135 1

8 Clamp shaft FJ-2D-139 1

9 Rocker arm FJ-2D-20 1

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7

6

5

4

3

2

1

9

11

10

12

13

14

15

1617

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19

20

21 22

23

24

25

26

27

28

29

30

31

32

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10 Bearing block SBLF206 4

11 bedplate FJ-2D-9 2

12 transmission shaft FJ-2D-16 2

13 Swing arm spacer bush FJ-2D-11 4

14 driving chain wheel FJ-2D-12 2

15 closing plate FJ-2D-10 1

16 Connect button FJ-2D-33 1

17 Chain link block FJ-2D-34 1

18 Take-up bar FJ-2D-35 2

19 Air valve mounting plate FJ-2D-15 1

20 Magnetic valve 2

21 Airtac cylinder SC40X160 1

22 Cylinder fixed axis FJ-2D-17 1

23 Combine cover FJ-2D-13 2

24 Closing plate FJ-2D-10 1

25 Swing arm FJ-2D-24 2

26 Clamping bar FJ-2D-31 2

27 Closure head FJ-2D-32 4

28 roller shaft FJ-2D-49 8

29 Table-board long roller shaft FJ-1A-134 14

30 Roller FJ-2D-50 8

31 Roller FJ-1A-59 14

32 Inside and outside end cover φ32 Roller 44 Matching 6001

bearing

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5.3 Machine frame parts


1 Faceplate FJ-2D-59 2

2 Down machine core shadoof FJ-2D-54 1

3 Copper bush FJ-2D-57 3

4 Rotating seat FJ-2D-52 1

5 slider block FJ-1A-90 2

6 Spring plate FJ-1A-92 2

7 Tape head lock pressure spring FJ-1A-93 2

8 Draw bar FJ-1A-91 1

9 Panel support FJ-2D-58 8

10 Machine frame FJ-2D-36 1

11 Screw FJ-2D-64 2

12 Switch afterwrap FJ-2D-68 1

13 Switch plate FJ-2D-60 1

14 Switch forearm FJ-2D-67 2

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20191817

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10 9 8

7

6

5

4

3

21

24

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2930

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32

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3534

3637

38

39

4041

42

43

44

4546

4748

4950

51

52

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15 Down support bar FJ-2D-30 3

16 Upper pin shaft FJ-2D-71 3

17 Down pin shaft FJ-2D-72 3

18 Pullback spring 2

19 Pullback spring column FJ-2D-63 2

20 Switch support FJ-2D-62 1

21 Washer FJ-2D-65 2

22 Micro switch 2

23 Clip FJ-2D-66 1

24 Connection plate FJ-1A-119 4

25 Flex feet YS-501-12 4

26 Screw FJ-1A-115 4

27 Foot cup FJ-1A-116 4

28 Driven wheel 25-636-1 4

29 Driven wheel spacer bush FJ-2D-135 4

30 Spacer bush for tightener FJ-2D-73 4

31 Roof combination FJ-2D-83 4

32 Spacer FJ-2D-53 2

33 Cover piece FJ-1A-36 2

34 Plane head chain wheel FJ-1A-128 2

35 06B Chain 2

36 Black flower pattern belt 2195X73X5 2

37 Motor CV100-20ZG3 2

38 Driver 25-002-1 4

39 Driver spacer bush FJ-2D-78 4

40 Bearing block FJ-2D-77 4

41 Driven sprocket FJ-2D-76 2

42 Down power shaft FJ-2D-75 1

43 Conducting bar fixed mount FJ-2D-79 10

44 Down conducting bar FJ-2D-82 4

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45 Back plate FJ-2D-85 1

46 Down tape head support plate piece FJ-2D-56 2

47 Down tape head support plate FJ-2D-51 2

48 Reducing valve 1

49 Return Valve 1

50 Down top block FJ-2D-84 1

51 Switch 1

52 Tape core rotating shaft FJ-2D-54 1

5.4 Upright post parts

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5.5 Plane head parts


1 Top plate YS-501X-94 2

2 Bearing block spacer bush FJ-2D-93 2

3 Lift straight line bearing block FJ-2D-92 2

4 Straight line bearing block LM25UU 4

5 Upright stanchion guider-bar FJ-2D-91 2

6 Upright post combination FJ-2D-86 2

7 Airtac Cylinder SC40X500 2

8 Cylinder seat board FJ-2D-90 2

9 Lift cylinder base FJ-2D-95 2

10 Limit handle body FJ-2D-103 2

11 Swing rod FJ-2D-104 2

12 Handle FJ-2D-105 2

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No. Name Model Quantity Remark

1 Supporting shaft FJ-1A-67 1

2 Pull rod FJ-2D-23 1

3 Up top block FJ-2D-115 1

4 Shut down switch 1

5 Up cover board FJ-2D-125 1

6 Up shore FJ-2D-120 2

7 Up switch support FJ-2D-124 1

8 Baffle FJ-2D-126 2

9 Belt front shade FJ-2D-70 2

10 Up switch FJ-2D-69 1

11 Limit shaft FJ-2D-122 1

12 Switch fulcrum FJ-2D-121 1

13 Idler wheel FJ-2D-123 2

14 Up conducting bar FJ-2D-116 4

15 backplate support FJ-2D-114 8

16 Carriage FJ-2D-98 2

17 L Frame YS-501-41 1

18 Backplate FJ-2D-113 2

19 Black flower pattern belt 1825X73X5 2

20 Up power shaft FJ-2D-112 1

21 Platen FJ-2D-129 1

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5.6. Machine mechanism

14

16

12

12

11

21

761 2 53 4

19 18 17

15

6

13

98

10

8 720


1 Big board FJ-01-17 1

2 Guide wheel combination 1 See sketch

3 One way cobwebbing roller

combination 1 See sketch

4 Knife rest parts FJ-01-21 1

5 Forepaw combination 1 See sketch

6 Support square column(1) FJ-01-00 2

7 Shaft FJ-00-12 2

8 Cushion collar FJ-40-00 2

9 Small board FJ-01-02 1

10 Big pullback spring shaft FJ-00-02 1

11 Supporting shaft FJ-00-07 1

12 Main fulcrum FJ-00-06 4

13 Trigangle board FJ-01-16 1

14 Forepaw spacer bush FJ-02-09 1

15 Back idler wheel side plate

combination 1 See sketch

16 Brass spacer for knife rest FJ-02-04 1

17 Connection rod combination FJ-01-15 1

18 Blade dead plate combination 1 See sketch

19 Knife rest adjustment piece FJ-01-01 1

20 Tape wheel combination 1 See sketch

21 Tape core down pullback spring FJ-H-07 1

22 Knife pullback spring shaft FJ-00-01 1

23 Knife rest down pullback spring FJ-H-05 1

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Part 6 Other components detail list

6.1. Forepaw combination


1 Forepaw connection board FJ-01-09 1

2 Front and back roller shaft FJ-00-10 1

3 One way roller shaft FJ-E-38-01 1

4 Front rubber roller wheel FJ-E-41-01 1

5 Front roller wheel pullback spring FJ-H-02 1

6 Front roller wheel washer FJ-04-06 1

7 Cross recessed screw M4x12 1

8 Cross flat head screw M5x15 1

9 Press tape board combination 1 See sketch

10 Guide tape board combination FJ-01-08 1 See sketch

11 Forepaw fulcrum FJ-00-09 1

12 Guide tape board space ring FJ-02-02 2

13 Bearing 6900Z（1080900） 1

14 Forepaw FJ-50-00 1

15 Guide tape wheel combination 1 See sketch

16 Knurling guide tape wheel spacer

bush FJ-02-11 1

17 Bearing 688Z（208088） 1

18 Bearing HK2020 1

19 Guide tape board idler wheel FJ-02-10 1

20 Guide tape board pullback spring

shaft FJ-00-11 1


22 Guide tape board pullback spring FJ-H-00 1

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6.2 Back idler wheel side plate combination

1 2 3 4 5 6

7

8

96

10


1 Back paw FJ-01-13 各 1

2 Front and back roller shaft FJ-00-10 1

3 Back rubber idler wheel FJ-40-03 1

4 Main fulcrum FJ-00-06 1

5 Back paw support cover FJ-02-05 1

6 Back locating ring FJ-02-06 2

7 Bearing 6800Z（26800） 2

8 Back paw pullback spring

shaft FJ-00-05 1

9 Back paw washer FJ-02-00 1

10 Bearing 688Z（208088） 1

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6.3 Knurled roller combination

7

4

12

34

5

6


1 Locknut M8 1

2 Nut M8 1

3 One way wheel washer FJ-02-03 1 φ8

4 Bearing HF1216 2

5 Knurled roller FJ02-00-03 1

6 One way wheel shaft FJ-00-04 1

7 One way wheel spacer FJ-02-01 1

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6.4 Guide wheel combination

54

3

2

1


1 Guide tape wheel shaft FJ-00-18 1

2 Tape wheel cover FJ-E-37 1

3 Bigger plain spacer φ5 1

4 Flip washer φ5 1

5 Hexagonal socket screw M5X12 1

6.5 Blade dead plate combination

1 2 3 4 5 6 7

8

9

10


1 Protecting knife board shaft FJ-00-00 1

2 Protecting knife rest torsional

spring FJ-H-01 1

3 Protecting knife rest FJ-01-06 1

4 Sponge 1

5 Nut M4 1

6 blade platen FJ-40-04 1

7 blade 1

8 Knife rest piece FJ-01-07 1

9 Hexagonal socket screw M4x16 2

10 Cross recessed screw M4x12 1

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6.6 Tape wheel combination


1 Tape frame FJ-05-01 1

2 Tape wheel shaft cover FJ-02-12 1

3 Friction block FJ-50-01 2

4 Tape wheel FJ-E-40-01 1

5 Packing washer FJ-05-02 1

6 Tape wheel pullback spring FJ-H-08 1

7 Hand nut FJ-00-14 1

8 Hand nut clamping ring FJ-02-08 1

9 Washer φ5 1

10 Locknut M5x40 1

6.7 Guide tape wheel combination



2 Knurling guide tape wheel

branch cover FJ-02-14 2

3 Guide tape wheel FJ-02-13 1

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6.8 Press tape combination



2 Press tape board FJ-01-05 1

3 Press tape board torsion spring FJ-H-03 1

6.9 Platen combination

1

4

3

2

1


1 Guide tape board space ring FJ-02-02 2


3 Guide tape board idler wheel FJ-02-10 1

4 Guide tape board FJ-01-08 1

Distributed by:Pro Pack Solutions, Inc.

P.O. Box 327Loganville, Georgia 30052

Ph 770-554-1187www.ProPackSolutions.com

Documents

Eagle T550RL Carton Sealer Use, Maintenance And Spare ......Tape BOPP kraft tape, BEPP tape Tape size 48-72mm Sealing specifications L150-∞mm×W220-480mm×H150-450mm Machine Weight