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Technology & Development Program United States Department of Agriculture Forest Service March 2007 7300 0773–2308–MTDC For additional information, contact: Richa Wilson, USDA Forest Service, Intermountain Region, 324 25th Street, Ogden, UT 84401. Phone: 801–625–5704; fax: 801–625–5229: e-mail: [email protected] Facilities Early 20th-Century Building Materials: Fiberboard and Plywood Richa Wilson, Intermountain Regional Architectural Historian Kathleen Snodgrass, Project Leader Fiberboard and plywood (figure 1) have been used in Forest Service facilities since early in the 20th century. • Moisture is the most common cause of damage to fiberboard and to plywood made with glues intended for interior use. • Often, damaged fiberboard and plywood can be repaired using several techniques described in this tech tip. As noted in the tech tip, Early 20th-Century Building Materials: Introduction (http://www.fs.fed.us/t-d/pubs/ htmlpubs/htm06732314/ Username: t-d Password: t-d), the Forest Service always has encouraged the use of wood- based products in its facilities. As early as 933, acceptable wall and ceiling products included fiberboard (sometimes and commonly incorporated into Forest Service buildings. The series will help you identify materials by describing their histories, manufacture, and physical characteristics. This series also addresses common problems and provides guidance on maintenance, repair, and replacement. T T his tech tip is the second in a series about innovative building materials developed in the first half of the 20th century Figure —Varnished plywood covers the walls and ceiling of the Rabideau infirmary, which was built in 935.

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Page 1: Early 20th-Century Building Materials: Fiberboard and Plywood

Technology & Development Program

United States Department of Agriculture

Forest Service

March 2007

7300 0773–2308–MTDC

For additional information, contact: Richa Wilson, USDA Forest Service, Intermountain Region, 324 25th Street, Ogden, UT 84401. Phone: 801–625–5704; fax: 801–625–5229: e-mail: [email protected]

Facilities

Early 20th-Century Building Materials: Fiberboard and Plywood

Richa Wilson, Intermountain Regional Architectural HistorianKathleen Snodgrass, Project Leader

• Fiberboard and plywood (figure 1)

have been used in Forest Service

facilities since early in the 20th

century.

• Moisture is the most common cause

of damage to fiberboard and to

plywood made with glues intended for

interior use.

• Often, damaged fiberboard and

plywood can be repaired using several

techniques described in this tech tip.

As noted in the tech tip, Early 20th-Century Building

Materials: Introduction (http://www.fs.fed.us/t-d/pubs/

htmlpubs/htm06732314/ Username: t-d Password: t-d),

the Forest Service always has encouraged the use of wood-

based products in its facilities. As early as �933, acceptable

wall and ceiling products included fiberboard (sometimes

and commonly incorporated into Forest Service buildings.

The series will help you identify materials by describing

their histories, manufacture, and physical characteristics.

This series also addresses common problems and provides

guidance on maintenance, repair, and replacement.

TT his tech tip is the second in

a series about innovative

building materials developed in

the first half of the 20th century

Figure �—Varnished plywood covers the walls and ceiling of the Rabideau infirmary, which was built in �935.

Page 2: Early 20th-Century Building Materials: Fiberboard and Plywood

2

referred to as rigid board, building board, or wallboard) and

plywood. The Washington Office’s Improvement Handbook

(�937) and Principles of Architectural Planning for Forest

Service Administrative Improvements (�938) noted that

certain fiberboards were acceptable for use as insulation and

on interior walls and ceilings. These included Masonite, Nu-

Wood, Du-X, and Fir-tex. To support the Forest Service’s

goal of using wood, fiberboards were favored as a finish

material, although they were also deemed suitable as a lath or

base for plaster finishes.

Although the first American patent for fiberboard was

issued in �858, fiberboard was not used widely until the

�9�0s. During World War II, production increased because

fiberboard could be installed easily and quickly in temporary

military structures. The fiberboard industry also grew with

the demand for housing after the war, particularly as an

interior finish. Some fiberboard materials were manufactured

for exterior application, but they often performed poorly.

Plywood, another wood-based product, gained favor

because of technological advances during World Wars I

and II. It could be used for interior or exterior applications

depending on the type of adhesives used in the plywood. By

the �950s and �960s, plywood and its cousin, particleboard,

were preferred over fiberboard for many applications.

FiberboardFiberboard is a generic name for construction panels

made of wood or vegetable fibers. Some are homogenous

materials, while others are laminated sheets with fiber cores

and surfaces of ground wood. The earliest fiberboard panels

were made with fibers from an array of materials including

jute, straw, sugar cane stalks, flax, hemp, grass, newspaper,

and peanut shells. They were manufactured under names

such as Fir-tex, Homasote, Masonite, Beaver Board, Feltex,

Nu-Wood, and Upson Board.

Wood has always been the most common fiber used in

fiberboard. Historic manufacturing processes varied, but

most required a pulping process that cooked or ground the

wood to separate its fibers. The pulp was mixed with binders

such as glue, asphalt, or resins and moved onto screens where

heavy pressure and heat squeezed out water and compressed

the fibers. This process bound the wood fibers to each other

and the binders, producing one smooth side and one side

that was textured because it had been pressed against the

screen. The formed sheets were dried, trimmed, and, in some

cases, finished with paint, enamel, paper, fabric, or glaze.

Eventually, processes were developed to cover the panels

with wood veneer or plastic laminate.

Because moisture was their primary enemy, fiberboards

often were treated with waterproofing materials to retard

rot and swelling. Asbestos, plaster of Paris, clay, turpentine,

paraffin wax, or other materials were added to some mixes to

improve fire resistance and produce other desirable qualities

such as stiffness, hardness, smooth surfaces, increased

strength, or durability.

Fiberboard products were valued for ease of use,

particularly by unskilled workers. For the Forest Service,

this was particularly important when young, untrained men

from the Civilian Conservation Corps constructed facilities.

Unlike plaster walls and ceilings, fiberboard could be applied

quickly and required no drying time. The Improvement

Handbook (�937) indicated that, for reasons of economy,

fiberboard was recommended as a finish in attics, basements,

and closets even when other spaces were plastered.

The joints between fiberboard panels could be treated

in several ways. The Principles of Architectural Planning

for Forest Service Administrative Improvements (�938)

promoted a V-groove joint (figure 2), rather than the more

common practice of covering joints with battens. The

Northern Region Construction and Maintenance Handbook

(�935) recommended that Masonite or plywood be installed

horizontally on walls, with a chair rail applied over the

horizontal seam between sheets. If these wallboards

were installed in dwellings, the handbook recommended

varnishing them. In other buildings, Masonite panels were

to be finished with light-colored calcimine. Calcimine is a

low-cost, water-based paint (sometimes known as distemper)

containing glue and coloring.

Fiberboard is differentiated by density. Most historic

fiberboard can be categorized as low-density (insulation)

board, medium-density board, or hardboard.

Low-Density FiberboardLow-density fiberboard was known as insulation board

because of its sound-deadening and thermal qualities. This

Page 3: Early 20th-Century Building Materials: Fiberboard and Plywood

3

Figure 2—This section of page 24 of the Forest Service’s Principles of Architectural Planning for Forest Service Administrative Improvements (�938) explains acceptable uses of plywood, Masonite, Nu-Wood, and similar materials.

lightweight, rigid product made of fibrous pulp was available

in sheets, planks, and tiles. Insulation board was best suited

for interior applications because of its susceptibility to water

damage.

Insulation board could be installed on interior walls

and ceilings and painted or calcimined. Left unfinished, its

brown face could be easily scored or cut to create interesting

patterns (figure 3), and then painted to provide an easily

cleaned surface (figure 4). Sheets with beveled edges were

available and offered additional decorative properties.

Sometimes insulation board, rather than traditional wood

lath, was used to support plaster.

While the thickness of insulation board ranged from 3⁄8

to � inch, Forest Service guidebooks often recommended

½-inch insulation board for facilities. Sheets were 4 to 8

feet wide and could be up to �6 feet long. Panels used as

insulating lath under plaster typically measured �8 to 24

inches wide and 48 inches long. Insulation board was secured

to the building frame with adhesives, nails, screws, or

patented methods such as dropped metal grids for ceilings,

the forerunner of the suspended ceilings found in many

offices today.

Early trade names for insulation board included Insulate,

Fir-tex, and Nu-Wood–all of which were made from wood

pulp. In �92�, a fiberboard was produced using bagasse, the

dry pulp byproduct of sugar cane after the juice has been

extracted. This fiberboard was the first of many products

developed by Celotex Co., which later produced acoustic

materials such as the perforated Acousti-Celotex Cane Tile.

The first Masonite product, made in �927, was a 7⁄16-inch

insulation board that could be used as structural sheath-

ing, sound insulation, and an interior wall surface. Plaster

containing no more than �0 percent lime could be applied

directly to the board. Other early Masonite products included

beveled tiles and planks and the Litecol board, which was

nearly white.

Masonite Corp. used a unique pulping process. Instead

of cooking or grinding the wood chips, a machine ex-

Page 4: Early 20th-Century Building Materials: Fiberboard and Plywood

4

Figure 3—This fiberboard ceiling in the Butte Falls Ranger Station (Rogue River-Siskiyou National Forest, Pacific Northwest Region) has been carved into a decorative pattern. The ceiling is the natural brown color of the wood pulp from which it was manufactured.

Figure 4—The fiberboard ceiling in the Fenn Ranger Station office (Moose Creek Ranger District, Nez Perce National Forest, Northern Region) has been carved and painted.

ploded them with such force that the wood fibers separated.

Masonite Corp. later concentrated on producing its popular

hardboard (see the Hardboard section).

Medium-Density FiberboardHomasote, Beaver Board, and Upson Board were

medium-density fiberboards promoted for use in a variety

of applications. Homasote, introduced in �9�6, was a

homogenous material made of recycled newspapers (the

source of its gray color) and petroleum wax. Touted as an

insulation and structural board for interior and exterior

use, it was available as smooth, striated, or wood-textured

panels and as beveled siding. Panels as large as 8 by �4 feet

eliminated the need for battens or seams in most rooms.

Homasote is still manufactured today.

Beaver Board was a laminated sheet product invented

in �903 and perfected with several patents in the �9�0s. The

�9�4 patent described a 3⁄16-inch-thick board with an interior

layer of ground wood covered by thin layers of cooked wood

on each side to provide moisture resistance and strength. One

side was finished with a thin layer of textured ground wood

for decorative purposes. Used through the �920s, this version

of Beaver Board came in 32- and 48-inch widths. The back

was stamped with the company’s logo and instructions, while

the front had a pebbled finish that could be painted, stained,

or left natural. To allow for expansion, panels had to be

installed 1⁄8 inch apart. Decorative battens typically covered

the gap.

Upson Board was another laminated fiberboard with one

textured side, similar in appearance to Beaver Board. The

primary difference was that the back of Upson Board was

not stamped with the brand name. Instead, its center layer

was dyed blue, making it readily identifiable. Three widths

(32, 48, and 64 inches) and seven lengths were available. In

�920, the manufacturer patented the Upson Self-Clinching

Fastener, a five-pronged steel fastener. These were nailed to

studs and the fiberboard panels were pressed onto the prongs,

which held them in place.

For several decades, medium-density fiberboards

remained popular even as their manufacturing processes

and ingredients changed. In �928, CertainTeed Corp. bought

Beaver Board Co. and continued to produce Beaver Board

under that trade name until the early �940s. Upson Co. used

the name briefly after buying the Beaver Board factory from

CertainTeed in �955. They continued to make Upson Board,

Beaver Universal Fiberboard, and Beaver Fiberboard. The

original Upson Co. closed in �984.

HardboardMost historic hardboard was 1⁄8 to 5⁄16 inch thick,

although two boards could be glued together to make a panel

that was more rigid. Masonite Corp. introduced its first

hardboard in the early �930s. The Presdwood hardboard,

from 1⁄10 to 5⁄16 inch thick, was used for interior finishes and

Page 5: Early 20th-Century Building Materials: Fiberboard and Plywood

5

Figure 6—Masonite was often used to finish the interiors of the Quonset huts that the Forest Service acquired from the military after World War II. This Quonset hut is now used for storage at the Duck Creek Administrative Site (Juneau Ranger District, Tongass National Forest, Alaska Region).

as battens over other Masonite products. Panels could be

nailed or glued vertically or horizontally, then painted or

wallpapered. A more durable product known as Tempered

Presdwood was introduced in �93�. Often, it was screwed

to studs and its joints covered with decorative battens.

Temprtile, a popular choice for bathrooms and kitchens, was

a Masonite water-resistant hardboard embossed to look like

4- by 4-inch tiles (figure 5).

Masonite and other hardboards became staples of

premanufactured housing and lined the interiors of more

than �50,000 Quonset huts during World War II (figure

6). By the �950s, hardboard siding was available in panel,

shiplap, shingle, and board-and-batten styles. Optional

features included factory-applied primers, vented mounting

strips, and several textures. Another �950s Masonite product

was a gray, wood-grained interior wall panel known as Misty

Walnut. Masonite’s Royalcote, with its polished and durable

faux wood finish, also proved popular.Identification of Fiberboard Panels

Fiberboard usually can be identified by its brown or

gray color and homogenous appearance. If fiberboard is

painted, look for clues such as joint moldings, beveled joints,

or scoring. Check areas such as basement stairs and attics

where unpainted surfaces may be exposed. You may be able

to see cross sections where the fiberboard has been broken

off or cut for electrical boxes, plumbing lines, or mechanical

equipment.

When tapped, insulation board will sound somewhat

hollow and softer than gypsum board or plaster, although

numerous layers of paint may minimize this difference.

If you can’t tell whether a surface is fiberboard using the

methods described above, choose a concealed area (a closet

or under the eaves, for example) and drill a small hole,

preferably with a hand drill. This will help you determine the

thickness of the board and will provide drill shavings that

can be examined for color, texture, and material.

Maintenance and Repair of Fiberboard

Fiberboards share several problems, but susceptibility

to moisture damage is the most common. Insulation board is

more susceptible to moisture damage than denser fiberboard,

although all fiberboard products can warp or rot in humid Figure 5—Temprtile, a hardboard product embossed to resemble tile, was used as a water-resistant wainscot in the cook’s bathroom at the Fenn Ranger Station.

Page 6: Early 20th-Century Building Materials: Fiberboard and Plywood

6

areas or when water has penetrated them. Keep fiberboards

dry. Clean them with a damp cloth and dry excess moisture

with a clean cloth. Don’t use soap or harsh detergents unless

the surface is covered with paint or another protective finish.

Because insulation boards are relatively soft, they can

be dented or punctured easily. Hardboard is brittle. In any

case, unprotected edges and corners of fiberboard products

are especially vulnerable. Consider installing plastic corner

guards, door bumpers, and other protective devices. Arrange

furniture and place fixtures in a way that will minimize

contact with fiberboard walls.

If laminated layers of wallboard are separating, they

can be reattached by applying or injecting wheat paste, an

adhesive commonly used in conservation work because the

changes can be undone relatively easily. You can make your

own paste with wheat starch from a natural foods store (see

recipe below), although it may be easier to buy wheat paste

from an art or archival products supplier. If the wallboard’s

fibers are separating:

Thin wheat paste with water.

Use the thinned paste to soak the area.

This approach is feasible for small areas. Extensive damage

may require replacing the wallboard panel.

All fiberboards expand and contract with humidity and

should be installed with gaps between the panels. Gaps that

are too small can cause the board to warp or the finish to

fail. If the fiberboards were installed with too small a gap,

trim the fiberboards carefully to provide enough space for

expansion.

If you can remove a warped fiberboard panel without

damage, wet it slightly, apply pressure to flatten it, and allow

it to dry before reinstalling it. Use small, inconspicuous nails

or screws when reattaching sagging fiberboard on ceilings.

If the fiberboard is too damaged to repair, replace it.

Fiberboards are still made today. Some modern products

match the size and appearance of some historic products.

Another option is to reuse fiberboard from a less visible

area (such as a closet or attic) or from buildings that are

not historically significant. Substitute materials, such as

gypsum board, may be acceptable replacements for painted

wallboard. Be sure to consult with your heritage staff and

State Historic Preservation Office before removing or

replacing any materials.

PlywoodMost people are familiar with plywood, a laminated

product consisting of thin layers of wood glued together with

alternating perpendicular grain orientations. Until about

�9�9, plywood also was known as scale board, pasted wood,

and built-up wood. Plywood is lighter and stronger than solid

wood, is more flexible, and has a high shear value.

In the nineteenth century, plywood was made of thin

strips of saw-cut wood and was typically used for furniture

and door panels. The plywood industry began to flourish

after rotary cutters were invented in the �890s. These

machines cut large, thin sheets of wood by rotating a log

against a knife. This advance permitted the development of

larger and stronger sheets of plywood.

Despite considerable attention, plywood production

was rather lackluster in the early �900s. This changed

during World War I when the product was improved and

used to construct lightweight aircraft. With these advances,

public perception shifted. Plywood, no longer seen as a

cheap substitute, became valued in a variety of building

applications.

RecipesWheat Paste

Mix � tablespoon of wheat starch with 5

tablespoons of distilled water

Microwave on “High” for 20 to 30 seconds,

then stir.

Repeat several times until the paste is stiff

and translucent.

Let the paste cool before using.

Page 7: Early 20th-Century Building Materials: Fiberboard and Plywood

7

Figure 7—The interior of the infirmary at the Rabideau CCC camp (recently designated as a National Historic Landmark) is finished in varnished plywood, including curved vaults in the hallway and some rooms. Camp Rabideau is part of the Blackduck Ranger District (Chippewa National Forest, Eastern Region).

Figure 8—These plywood cabinets, constructed by the CCC in the cookhouse at the Fenn Ranger Station, are on the kitchen side of the serving counter. In this structure, cabinets visible only to the cook are plywood, while cabinets visible from the dining room are constructed of solid lumber.

Originally limited to door panels, walls, and ceilings

(figure 7), plywood eventually was accepted in other

applications, such as sheathing and cabinetry (figure 8), and

exterior finished surfaces.

IdentificationThe most obvious characteristics of plywood include

its wood grain, laminated layers, and the football-shaped

plugs used as patches when defects are removed from a layer.

Often, these plugs are visible even after the plywood has

been painted.

Plywood has been available with interior-, exterior-,

or marine-grade glues since the late �930s. Interior glues

remain the cheapest, but marine glues provide the most

resistance to delamination (separation of layers) if the

plywood gets wet. Normally, plywood is stamped with its

strength and service ratings.

Maintenance and RepairPlywood is as durable as solid wood if the right type

has been selected and it is properly maintained. Interior

plywood can be maintained much like fiberboard. Dust

regularly or clean with a damp cloth. Exterior plywood

requires preventive maintenance to protect it against rot,

delamination, warping, and weathering. Minimize the

potential for damage by keeping gutters and drainpipes

The Forest Service’s Forest Products Laboratory

is credited with significant contributions to plywood

technology. The lab began testing plywood sheathing in the

late �920s and successfully erected an experimental stressed-

skin plywood house in �935. Two years later, the Forest

Products Laboratory built the first prefabricated low-cost

plywood house.

A series of other firsts emerged for the laminated sheet

material in the �930s. These included the introduction of the

first water-resistant plywood for exterior use (�934), the first

commercially prefabricated house with exterior plywood

(�936), and the design of the plywood Dri-Bilt house (�938)

that featured PlyScord subfloors and sheathing, PlyWall

ceilings and walls, PlyPanel built-ins, and PlyShield siding

in over a million low-cost homes. Plywood had become an

accepted building material.

The first standard-size sheets of plywood were 3 by

6 feet, but by the early �930s, 4- by 8-foot sheets were

standard. They typically had an odd number of layers,

although plywood with even numbers of layers has been

produced since World War II. As the techniques for

manufacturing plywood were perfected, manufacturers

increasingly offered plywood with decorative veneers and

finishes. Some were made with striations or V-shaped

grooves carved into them. Others were embossed or

prefinished in several colors.

Page 8: Early 20th-Century Building Materials: Fiberboard and Plywood

8

clean, making sure the ground is at least 8 inches below

plywood siding, and removing adjacent debris and vegetation

that hold moisture. Make sure the exterior finish–whether it

is paint, stain, or other material–is kept in a sound condition

through regular maintenance and reapplication. Weathered

plywood can be sanded lightly and sealed.

Most material failures result from using plywood made

with interior glues in exterior applications. The glues fail and

the layers come apart. If the layers have begun pulling apart,

but the panel is generally sound, the layers can be reglued by

using a large syringe (found at veterinary supply stores) to

inject wood adhesive between them. Alternatively, a utility

knife can be used to cut a slit in the top layer and raise it

just enough to daub adhesive between it and the next layer.

Either clamp the layers (if the panel is vertical) or place a

sandbag or other heavy object on the surface (if the panel is

horizontal) until the adhesive dries. If the delamination is

extensive, the panel may need to be replaced.

Plywood installed without any space between adjoining

panels may buckle when it expands. Thin sheets that have

buckled can sometimes be straightened by using a rotary

saw to carefully trim off a narrow sliver at the joint. More

fasteners may need to be added. Thicker panels probably will

need to be replaced.

Plywood that has minor damage from impacts usually

can be repaired using wood putty. Be sure to use putty

designed for the application. Exterior putty and paintable

putties are available. Some putties will take stain, but test the

putty before using it to make sure the cured and stained patch

will match the surrounding surface. If the impact damage is

extensive or if it affects the strength of the panel, replacement

is the best option.

You can treat rotten plywood by removing unsound areas

and replacing them with matching plywood. Apply wood

preservative, paint, or other protective sealant as appropriate

afterward.

Plywood is readily available, so replacing panels with

matching materials may be easy if the surface is smooth

and covered with paint. It may be more difficult to match

special finishes such as embossing, striations, and grooves.

If the plywood has a clear finish, it is important to match the

species, grain, and other visual characteristics of the original

plywood. It’s also important to match the type of clear finish

because different finishes age differently. For instance,

varnish yellows as it ages, water-based polyurethane remains

clear, and oil finishes darken.

Today, plywood sheathing is being supplanted by

oriented strand board (OSB), its cheaper cousin that was

developed in the late �970s. OSB is not a good substitute for

exposed plywood surfaces in historic buildings because it has

a distinctive surface texture.

More InformationThe following resources provide indepth information about

fiberboard and plywood.

Books and JournalsAPT Bulletin 28, No. 2-3. �997. Contains three articles on

Homasote, Masonite, Beaver Board, and Upson Board.

Bynum, Richard T. 2000. Insulation Handbook. New York:

McGraw-Hill Professional. Includes chapters on insulation

board and historical products, as well as a directory of

products with manufacturers and descriptions.

Jester, Thomas C., ed. �995. Twentieth-Century Building

Materials. New York: McGraw-Hill. Has individual chapters

on fiberboard, plywood, and acoustic materials.

Sellers, Terry, Jr. �985. Plywood and Adhesive Technology.

New York: Marcel Dekker, Inc., Addresses the history,

manufacture, and applications of plywood.

Other ResourcesAmerican Fiberboard Association

853 North Quentin Rd. No. 3�7

Palatine, IL 60067

Phone: 847–934–8394

E-mail: [email protected]

Web site: http://www.fiberboard.org/

Page 9: Early 20th-Century Building Materials: Fiberboard and Plywood

9

Richa Wilson is the Intermountain Regional Architectural Historian and vice-chairman of the board of directors for

the nonprofit Traditional Buildings Skills Institute. She has a bachelor’s degree in architecture and a master’s degree in

historic preservation. As a Peace Corps volunteer, Richa served as head of the Building Inspection Section in Blantyre,

Malawi, and provided architectural services to Habitat for Humanity and Save the Children. She worked in private practice

in Washington, DC, and Oregon before joining the Forest Service in �998.

Kathleen Snodgrass came to MTDC as a project leader in 200�. She graduated from Washington State University

in �974 with a bachelor of science degree in architectural studies and then spent about �0 years in highway design and

construction with the Idaho Division of Highways. She began her career with the Forest Service in �984. Kathie worked in

facilities, landscape architecture, land line, and general engineering on the Nez Perce National Forest for around �0 years

and was the forest’s facilities architect for about 7 years before coming to MTDC.

About the Authors

APA—The Engineered Wood Association

70�� South �9th Ave.

Tacoma, WA 98466

Phone: 253–565–6600

E-mail: [email protected]

Web site: http://www.apawood.org/

Composite Panel Association

�8922 Premiere Ct.

Gaithersburg, MD 20879–�574

Phone: 30�–670–0604

E-mail: [email protected]

Web site: www.pbmdf.com

Forest Products Laboratory

One Gifford Pinchot Dr.

Madison, WI 53726

Phone: 608–23�–9200

Web site: http://www.fpl.fs.fed.us/

Hardwood Plywood & Veneer Association

�825 Michael Faraday Dr.

Reston, VA 20�90

Phone: 703–435–2900

Web site: http://www.hpva.org

Acknowledgments

The authors appreciate the willingness of Marc Ellis, Rogue River-Siskiyou National Forest, Kerri Roepke,

Tongass National Forest, and Bill Yourd, Chippewa National Forest to take photos to illustrate this tech tip.

Many thanks to Dr. Jerrold E. Winandy of the Forest Products Laboratory for his review of and helpful

comments on the content of this tech tip.

Some of the historical information in this tech tip came from the Plywood Pioneers Association Web site,

http://www.apawood.org/plywoodpioneers/.

Page 10: Early 20th-Century Building Materials: Fiberboard and Plywood

�0

The Forest Service, United States Department of Agriculture (USDA), has developed this information for the guidance of its employees, its contractors, and its cooperating Federal and State agencies, and is not responsible for the interpretation or use of this information by anyone except its own employees. The use of trade, firm, or corporation names in this document is for the information and convenience of the reader, and does not constitute an endorsement by the Department of any product or service to the exclusion of others that may be suitable.

The U.S. Department of Agriculture (USDA) prohibits discrimination in all its programs and activities on the basis of race, color, national origin, age, disability, and where applicable, sex, marital status, familial status, parental status, religion, sexual orientation, genetic information, political beliefs, reprisal, or because all or part of an individual’s income is derived from any public assistance program. (Not all prohibited bases apply to all programs.) Persons with disabilities who require alternative means for communication of program information (Braille, large print, audiotape, etc.) should contact USDA’s TARGET Center at (202) 720-2600 (voice and TDD). To file a complaint of discrimination, write to USDA, Director, Office of Civil Rights, �400 Independence Avenue, S.W., Washington, D.C. 20250-94�0, or call (800) 795-3272 (voice) or (202) 720-6382 (TDD). USDA is an equal opportunity provider and employer.

Library Card

Wilson, Richa; Snodgrass, Kathleen 2007. Early 20th-century building materials: fiberboard and plywood. Tech Tip

0773–2308–MTDC. Missoula, MT: U.S. Department of Agriculture Forest Service, Missoula Technology and Development

Center. �0 p.

This is the second in a series of tech tips about innovative building materials developed in the first half of the 20th

century that were commonly incorporated into Forest Service buildings. It provides practical information to help engineers,

persons working in the heritage program, and others maintain and preserve historic facilities that contain fiberboard

and plywood. It describes the history of fiberboard and plywood, their manufacture, and their physical characteristics. It

addresses common problems encountered with fiberboard and plywood and provides guidance on their maintenance, repair,

and replacement.

Keywords: Beaver Board, facilities, Feltex, fiberboard, Fir-tex, hardboard, heritage, historic buildings, historic preservation,

history, Homasote, insulation, maintenance, Masonite, Nu-Wood, plywood, Upson Board, veneers

Additional single copies of this document may be ordered

from:

USDA Forest Service, Missoula Technology and

Development Center

5785 Hwy. �0 West

Missoula, MT 59808–936�

Phone: 406–329–3978

Fax: 406–329–37�9

E-mail: [email protected]

For additional information about early building

materials, contact Richa Wilson at:

Phone: 80�–625–5704

Fax: 80�–625–5229

E-mail: [email protected]

Or contact Kathie Snodgrass at MTDC:

Phone: 406–329–3922

Fax: 406–329–37�9

E-mail: [email protected]

Electronic copies of MTDC’s documents are available on

the Internet at:

http://www.fs.fed.us/eng/t-d.php

Forest Service and Bureau of Land Management

employees can search a more complete collection of

MTDC’s documents, videos, and CDs on their internal

computer networks at:

http://fsweb.mtdc.wo.fs.fed.us/search/