Upload
buidiep
View
215
Download
0
Embed Size (px)
Citation preview
© 2013 Eaton. All Rights Reserved.
Eaton Safety & Reliability Solutions in the Oil & Gas Industry – Electrical
Victor Lee
Commercial Marketing Manager | SEA
Eaton Oil & Gas Solution Tech Day
Japan, October 2013
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
We help the world use electrical, fluid
and mechanical power more reliably,
efficiently, safely and sustainably.
Eaton is a leading diversified
power management
company
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Power distribution
& circuit protection
Backup
power protection
Control &
automation
Solutions for
harsh & hazardous
environments
Engineering
Services
IT and data centers
Oil & gas, mining,
industrial
Electric utility
Commercial
Institutional
Government
Alternative energy
Residential
Machinery OEMs
Lighting &
security
Structural &
wiring devices
Electrical Sector overview Solutions for the entire power system
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Creating Value:
• Arc flash and network studies
• Power quality and monitoring solutions
• Network and application knowledge
• Total Cost of Ownership
Safety, Sustainability and Availability:
• Arc free design
• SF6 free
• Solid insulation
• Vacuum interrupters
• System integration
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Features & benefits
• Safe
• Reliable
• Maintenance free
• > 30,000 mechanical operations
• > 100 short-circuit switching
operations x Isc
• Compact
* Eaton estimates based on current industry trends
Experience
• Pioneers in vacuum technology
for over 80 years
• First vacuum interrupter in 1967
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Features & benefits
• High Mechanical Strength
• Protects Against Harsh
Climatic Conditions
• Protects Against Mechanical
Impact Shock and Vibration
• High Thermal Conductivity
• High Electrical Resistivity and Creepage
• Environmentally Friendly
• Environment friendly
Experience
• Developments through solid insulation
technology in the 1950’s
• Full encapsulation capability in the 1990’s
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Low-environmental impact
• Fully Air and epoxy-resin insulated
• Vacuum switching
• Low end of life disposal costs
• Fully recyclable
• SF6 Free: No use of SF6 gas in production or operation
• No leakage of this harmful greenhouse gas
• No toxic by-products produced
• No SF6 gas service checks
Switchgear…..with sustainability built
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
RELIABILITY, EFFICIENCY, SAFETY
and SUSTAINABILITY.
Integration into Eaton’s Switchgear
Solutions
Meet requirements for:
• Improved energy efficiency,
• Life extendibility,
• Optimized space,
• Minimized capital expenditure,
• Speed of installation,
• Sustainability
• Uptime
• Safety
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
MV Solutions - Overview
Xiria Xiria-E
Power Xpert FMX Power Xpert UX
MVA AmpGard
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
LV Solutions - Overview
Capitole 40
Flashgard MCC Freedom 2100 MCC
Power Xpert
CX
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Efficiency Solutions
Fully-Automated Xiria
Positioning
Eaton RTU
IEC 60870-5-104
IEC 61850
Batteries
3G/GPRS
Modem
Protection
Current
Voltage & Current
Direction
Positioning
Eaton RTU
IEC 60870-5-104
IEC 61850
Batteries
3G/GPRS
Modem
Protection
Current
Voltage & Current
Direction
Functionalities with RTU:
• Control and status monitoring up to 5 panels
• Alarming, event recording and data logging
• Programmable logic according to IEC 61131-3
• Communication (Ethernet and Wireless)
• IEC 61850 compliance
• Web interface (monitoring)
Types:
RTU Remote Terminal Unit without
modem
RTU M Remote Terminal Unit with
modem
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Efficiency Solutions
Power XpertTM FMX
• Remote operation/earthing
• VT disconnects
Integrated cable test facility
• Simple cable testing via front panel
• Eliminates need to remove plug cover
• Prevents disturbed cable connections
Additionally flexibility…..
exchange of circuit-breakers
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Efficiency Solutions
Integrated arc absorber reduces output impact
Facilitates switchroom design and simplifies installation
Power XpertTM FMX
Xiria-E
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Efficiency Solutions
Front access MV withdrawable and fixed mounted switchgear
solutions
Optimised Footprint Power XpertTM FMX
Power XpertTM UX
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Efficiency Solutions
Changing of compartment size
under live conditions
E.g. from a 18.5
kW to a 45 kW
motor starter …
… simple removal of the
compartment separation plate …
… and insertion of the 45 kW
motor-starter on the
already present main
isolating scissor contacts.
On-site modification of
drawout units
Capitole 40 System flexibility
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
• Modern MV Breaker Technology
• Epoxy encapsulation
• Greater than 20,000 mechanical
endurance
• Lubrication free mechanism
• Single tool accessory replacement
400A Contactor
1M Electrical Operations
2.5M Mechanical Operations
800A Contactor
250K Electrical Operations
1M Mechanical Operations
Time tested SL vacuum
contactors insure long life
with low maintenance
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
+
Eaton is a fully integrated manufacturer
World Leading
Vacuum Interrupters
Epoxy
Encapsulation
Technology
Universal
Mechanism
Assembly
W-VACi Vacuum Circuit Breaker
Protection & Control
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
The features
• Permanent magnetic actuator
• Mono-stable principle
• Low tripping energy
Force-stroke characteristics
as required by vacuum switch
as offered by a conventional
spring operated mechanism
as offered by an
electromagnetic mechanism
Reliable circuit-breaker with Innovative
Electromagnetic Mechanism
Power XpertTM FMX
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
Corona-free by design
Corona emissions have been eliminated by special fabrication and
assembly techniques, such as rounding of all sharp copper edges,
employing star washers for bolting metal barriers and utilising
specially crafted standoff insulators for primary bus supports.
Insulated Bus
All primary bus conductors are
insulated with track-resistant
fluidized bed epoxy coating.
MVA Metal Clad Switchgear
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
• At insertion of tray, main
contact pins create extra
contact force at both busbar
and tray sides
• Construction of contact jaws
prevents possible welding at
busbars
Patented scissor-shaped contact design
Increasing through-going (short-circuit)
currents cause increased contact
pressure on the vertical busbars and on the
tray's contact pins, consequently preventing
contact repulsion under short-circuit
conditions
(Force of attraction on parallel conductors at
high through-going currents)
Capitole 40 Main isolating contacts
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
On-Line Partial Discharge Monitoring
InsulGard – the Predictive Monitor
• Detection of Insulation Degradation before FAILURE!!
• Easy to use diagnostic system and software.
• Ability to incorporate Reliability Centered Maintenance
System versus Time/Interval Based Maintenance.
• Elimination of system outages, lost production, safety
incidents.
Predictive Diagnostics for majority of
electrical equipment:
• Rotating Equipment – Motors/Generators
• Switchgear
• Cables and Bus Duct
• 15 channel partial discharge monitor
Sensors include: coupling capacitors,
radio frequency CT’s and motor RTDs
• Web access through Ethernet port (FTP
data file transfer, email on alarm)
• USB, Modbus, Modbus TCP
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability Solutions
E-ESS Offerings
• Aftermarket
• PCB Class 1 Reconditioning
• Power System Studies & Audits
• Arc Flash Studies & Solutions
• Field Services
• Offshore Certified
• Start-Up & Commissioning
• 24/7 Response
• Turnkey Projects & PM
Life Extension & Reduced Maintenance
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability/Safety Solutions
Capitole 40 – Fault Free Zone
Fully insulated main
busbar system
Insulated
branch bars
Individually insulated busbar
sections
Epoxy resin coated busbars
Easy extendable on site
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability/Safety Solutions
Phase-to-phase
Segregation (Arc Proof):
• At cable and busbar
side of incoming
feeders
• At left and right of bus
couplers
Capitole 40 – Fault Free Zone
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability/Safety Solutions
Silver plated
vertical busbars
Each set of parallel busbars is
located in a partitioned section of
the glass-fibre reinforced busbar
duct.
Fault Free:
phase to phase and phase to
earth faults excluded Epoxy coated connection bars
between main and vertical busbars.
Capitole 40 – Fault Free Zone
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Reliability/Safety Solutions
Capitole 40 – Fault Free Zone
… and vertical busbar sides.
Double sided phase segregation is
accomplished before the main
contact pins enter the contact
cassettes.
Full phase-to-phase segregation
at both motor tray …
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Safe isolation
Xiria / Xiria-E
Visible
Isolation/earthing
Vacuum Interrupter
position
Changeover
switch
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Safe isolation
Through the door or motorised racking
Motorised 2-position disconnector
UX/W-VACi
MVA
FMX
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Safe isolation
Remote racking device
• Accessory to perform RotoTract (FlashGard)
racking safely behind NFPA 70E Arc Flash
boundaries
Remote Power Racking
system RPR-2
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Safe isolation
• Moving from Disconnected to Test to Connected behind a closed door
• Meeting IEC TR 61641 criteria 1-7 also when inserting / withdrawing functional unit
• Physical separation in disconnected position
Disconnected: Main and
Auxiliary contacts are
disconnected
Padlock facility
Connected: Main and
Auxiliary contacts are
connected
Test: Auxiliary contacts
are connected and
Main contacts are
disconnected
Lever can only be moved when door is closed (locked) and
isolator is in the OFF-position.
Capitole 40 MTP
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Arc Fault Mitigation
MV Epoxy Insulation
W-VACi
SVS
FMX
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Arc Fault Mitigation
Labyrinth Vertical Bus
Insulated Bus
• Both the horizontal and
vertical buses are insulated
• Prevents phase to phase
fault propagation
FlashGard MCC
Capitole 40
Fault Free Zone
Per previous
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Personnel Safety
Safe cable connection
• Access to cable termination
only possible with removed
draw-out unit
• Safe connection of
outgoing cables feasible
under live conditions
Internal segregation
Form 4a in Capitole 40
• All connection terminals for external conductors
integrated in each separate compartment
Incoming and outgoing functional units
Terminals for external conductors
Personal safety - Capitole 40
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Shield the Operator
Internal Arc Classification (Arc Resistant)
Xiria
Xiria-E
Power Xpert
FMX
Power Xpert UX
Capitole 40
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Shield the Operator
Internal Arc Classification (Arc Resistant)
Arc Resistant MVA
Arc resistant
Ampgard
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Safety Solutions – Reduce Severity
“Equipment downstream of a
circuit breaker equipped with an
ARMS™ can have a significantly
lower incident energy level.”
Benefits of optional Arcflash Reduction Maintenance System™ (ARMS) are:
• Increased personnel safety by limiting the available arc flash energy.
• Simple to operate.
• Enabled with the circuit breaker door closed by a door mounted lockable switch
• Enabled only for the time required to perform the (maintenance) work.
• Preserves overcurrent coordination under normal conditions.
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013
Questions?
© 2013 Eaton. All rights reserved.
Eaton Oil & Gas Solution Tech Day,
Japan, October 2013