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EC low-pressure axial fans The ideal complete system with FPX-impeller

EC low-pressure axial fans - ebm-papst · 2020. 10. 13. · 20000 40000 60000 80000 0 10000 20000 30000 40000 40 20 80 60 120 100 140 0.40 0.08 0.16 0.24 0.32 0.48 0.56 Pe L W A Pe

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  • EC low-pressure axial fansThe ideal complete system with FPX-impeller

  • 2

    EC low-pressure axial fans

    applications:

    Our high-efficiency, energy-saving EC low-pressure axial fans make

    the most of their strengths wherever the focus is on high air flow at

    very low pressure, as in air-cooled heat exchangers, dry coolers,

    cooling towers and condensers. Typical areas where air coolers are

    used are mixed use or urban areas, for example to cool data centers

    in banks. These are areas where extremely strict rules about noise

    emission apply, so noise prevention plays a crucial role.

    Perfect for the night shift: energy savings and noise reduction in partial-load operation

    Our GreenTech EC fan’s trend-setting technology provides a crucial benefit, with stepless speed reduction lowering both noise level and power

    consumption. While the fans can deliver full air performance during the day, at night they can all run at partial load due to lower demand –

    while retaining their high efficiency; all fans remain in operation. The result: considerable reduction of both noise and operating costs.

    Always a step ahead.

    Six reasons that make us the ideal partner:

    Our systems expertise. As experts in advanced motor technology,

    electronics and aerodynamics, we provide system solutions from a

    single source.

    Our spirit of invention. Our 600 engineers and technicians will

    develop a solution that precisely fits your needs.

    Our lead in technology. Our GreenTech EC technology is setting

    standards worldwide. And our lead is your competitive advantage.

    Proximity to our customers. At 57 sales offices worldwide.

    Our standard of quality. Our quality management is uncompromising,

    at every step in every process at all 18 of our production facilities.

    Our sustainable approach. We assume responsibility with our

    energy-saving products, environmentally-friendly processes, and

    social commitment.

    As a leader in technologies for ventilation and drive engineering, ebm-papst is in demand as an engineering

    partner in many sectors. With over 15,000 different products, we provide the right solution for just about any challenge.

    Our fans and drives are reliable, quiet and energy-efficient.

  • 3

    QUALITY GATE

    1

    QUALITY GATE

    2

    QUALITY GATE

    3

    QUALITY GATE

    +1

    25 % 50 % 75 % 100 %

    25 %

    50 %

    75 %

    100 % dB(A)

    P e

    –18

    –12

    –6

    –21

    –15

    –9

    –3

    L PA

    qV

    12,5 %Input power

    LPA = Sound pressure level = Input power qPe V = Air flow

    Adjusting fan speed to operating requirements has two

    important benefits. First, power consumption varies with

    the cube of the change in speed. In numbers, that means

    1/2 speed = 1/8 power or 1/2 air flow = 1/8 operating

    costs. This relation is shown by the blue curve.

    Second, noise emission decreases at a greater rate than

    the decrease in speed (of air flow): 1/2 speed = -15 dB!

    In a device with two fans, switching off one fan to reduce

    the air flow by half would only reduce the noise level by

    3 dB. The gray curve shows how the noise level varies

    with the air flow.

    The high-efficiency one-stop solution

    Our new EC low-pressure axial fan uses only high-quality, perfectly matched components. Its GreenTech EC motor, control electronics and fan

    housing from ebm-papst are combined with the FPX-impeller from Howden in a ready-to-use fan that sets new standards. It is highly efficient,

    consuming less energy than comparable fans. It has significantly lower noise emissions. It has undergone aeroacoustic testing as a complete

    unit on standardized test stands and has been completely documented by ebm-papst. That saves you a lot of adjustment effort as a single part

    number covers all components that are relevant to your particular solution.

    Top components, perfectly matched.

    Complete system from ebm-papst:

    – One contact

    – Comprehensive and correct product documentation

    Previous approach:

    With ebm-papst

    Satisfying requirements with speed adjustment

    Sound pressure level for EC fans (stepless)

    Power consumption for EC fans (stepless)

  • 4

    Everything on board, ready for installation

    Not only does combining the motor and the electronics in a single unit save space, it also simplifies installation. The perfectly adjusted system

    makes additional filters and shielded cables unnecessary. And the integrated control electronics replace an external variable frequency drive.

    As a result, expensive adjustments during installation and grounding and shielding measures are a thing of the past for you. Plug it in and turn

    it on. That’s all.

    Your contribution: Plug & Play.

    Previous solution:

    With the GreenTech EC solution from ebm-papst, you get…

    … a complete system consisting of motor, impeller and

    integrated variable frequency drive. All from a single source and

    completely configured. That means no additional components and

    simple start-up. You can also be sure of compliance with all legal

    regulations according to the Ecodesign Directive for fans (ErP); we

    provide you with standards-compliant measurements and clear

    documentation.

    … maximum efficiency delivered by the GreenTech EC motor with

    integrated speed control.

    ... an integrated derating-function. Perfect protection against

    overtemperature and mechanical overload.

    Main supply

    Shielded cables

    Control

    Main supply

    VSDHVAC

    VFD (variable frequency drive) Sine filter

    GroundingMotor protection

    VSDHVAC

    Main supply

    Shielded cables

    Control

    Main supply

    VSDHVAC

    VFD (variable frequency drive) Sine filter

    GroundingMotor protection

  • 7

    qv m³/h

    cfmP fs

    Pa

    in w

    g

    20000 40000 60000 80000

    0 10000 20000 30000 40000

    40

    20

    80

    60

    120

    100

    140

    0.40

    0.08

    0.16

    0.24

    0.32

    0.48

    0.56

    PeWL

    A WPe

    L AW

    8584

    8382

    8180

    7879

    4000

    3800

    3600

    3400

    3200

    3000

    2800

    2600

    Kennlinienfeld noch nicht final!

    Dimensions

    Data you can count on

    Fan power measurements are carried out on state-of-the-art

    chamber test rigs. The entire fan unit, consisting of motor,

    control electronics and impeller, is measured in various load

    states. This ensures that we obtain reliable data, and that you

    can count on these values being reached when selecting a fan.

    So there is no chance of any nasty surprises when starting up

    the fans.

    The measured data forms the basis for our design program,

    which is available on request. This software can be used to

    calculate the expected operating costs and to perform lifecycle

    cost analyses.

    See FanScout for yourself – just get in touch with your contact

    at ebm-papst.

    The right stuff, inside and out.

    VAC

    3 ~ 380–480

    °C

    -40 to +50

    kg

    241

    Hz

    50/60

    rpm

    460

    W

    4,120

    A

    6.4

    Nom

    inal

    vol

    tage

    rang

    e

    Freq

    uenc

    y

    Spee

    d(1)

    Max

    . inp

    utpo

    wer

    (1)

    Max

    . in

    put c

    urre

    nt(1

    )

    Allo

    wed

    am

    bien

    tte

    mpe

    ratu

    re

    Wei

    ght

    Nominal data

    Article number

    W3GF24-IZ04-01

    Motor

    M3G200-QA

    Subject to change (1) Nominal data at operating point with maximum load and 400 VAC The product descriptions in this catalog do not constitute guaranteed properties.

  • 5

    Low noise emissions

    – Integrated nozzle on intake side

    – Precision roundness for minimal air gap

    High efficiency

    – Integrated nozzle on intake side

    Robust design

    – Hot-dip galvanized sheet steel

    Safe handling during transport and installation

    – Transport loops

    – Housing encloses motor system and impeller

    Flexible installation

    – Installation with vertical motor shaft

    – Intake side mounting

    Externalterminal box (optional)

    Howden FPX-impeller

    Maximum efficiency. By design.

    Externally accessible

    – External connections and interfaces

    Easy wiring

    – Generously dimensioned

    Adapted to your application

    – Achieve an ideal balance between low noise,

    cooling effect and power consumption

    Low maintenance

    – The one-piece Howden FPX-impeller body

    consists of fiber-reinforced polyester (FRP)

    Reduces mechanical vibrations

    – The Howden FRP-blades ensure better

    damping of mechanical vibrations and high

    chemical resistance

    Double-flangefan housing

  • 6

    Low noise emissions

    – Commutation and stator design ensure very

    smooth operation

    – Acoustically imperceptible cycle frequency

    Long service life

    – Maintenance-free ball bearings

    – Brushless commutation

    High efficiency

    – Low copper losses in stator

    – No magnetization losses in the rotor due to

    use of permanent magnets

    – No slip losses through synchronous running

    Economical operation

    – Optimized commutation for partial-load

    operation down to 1:10 while maintaining

    high efficiency

    Safe operation

    – Insulated bearing system to prevent bearing

    currents

    Electronics

    Simple connection

    – Central terminal area for power

    connection, alarm relay, open loop

    control and communication

    – Connection area physically separated

    from circuit board

    – High-quality terminals

    Simple commissioning

    – Preset operating parameters, no

    programming effort

    Adaptable

    – Smoothly adjustable speed

    – 0–10 VDC/PWM interface and

    MODBUS-RTU

    – Integrated PID controller

    Universal deployability

    – Different voltage configurations for

    use worldwide

    – For use with 50- and 60-Hz grids

    Safe operation

    – Integrated derating-function

    – Integrated locked rotor and thermal

    overload protection

    GreenTech EC motor

    Motor mount

    Robust design

    – Welded design,

    hot-dip galvanized

    Guard grill (optional)

    Safety

    – Contact protection according to

    DIN EN ISO 13857 standard

    Noise-optimized

    – Large separation between guard

    grill and impeller

    Robust design

    – Hot-dip galvanized steel

  • www.ebmpapst.com 37987-7-8811 · 2016-09 · FF-3’

    ebm-papst

    Mulfingen GmbH & Co. KG

    Bachmühle 2

    74673 Mulfingen

    Germany

    Phone +49 7938 81-0

    Fax +49 7938 81-110

    [email protected]