2
© Borets, 2020 Casing ID 4.778 in./ 121.4 mm 400 series Motor Seal 400 series ESM MLE 456 series PMM Maximizing ESP annular clearance and system design options Eccentric Shifting Module Applications Conventional and unconventional wells ESPs in 5.5 in., 20# (or lighter) casing needing higher horsepower PMM (up to 368 hp) Benefits Enables higher lift and horsepower ESP designs in heavy wall casing Reduces sticking risk during installation and pulling Increased clearance reduces the risk of equipment damage during installation Features INCONEL ® shaft Centerline shaft axis shifting away from motor pothead The Eccentric Shifting Module (ESM) is another ESP system innovation by Borets that expands ESP design options in previously restrictive casing sizes. Installed in the ESP string between the seal and motor, the ESM axially offsets the seal and pump assembly while preserving a robust shaft mechanical linkage with the motor. This centerline axial offset in the equipment connected above the motor provides greater clearance for the MLE cable while reducing overall string running outside diameter (OD). © Borets, 2020

Eccentric Shifting Module

  • Upload
    others

  • View
    14

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Eccentric Shifting Module

© Borets, 2020

Casing ID 4.778 in./ 121.4 mm

400 seriesMotor Seal

400 series ESM

MLE

456 series PMM

Maximizing ESP annular clearance and system design optionsEccentric Shifting Module

Applications• Conventional and

unconventional wells

• ESPs in 5.5 in., 20# (or lighter) casing needing higher horsepower PMM(up to 368 hp)

Benefi ts• Enables higher lift and horsepower

ESP designs in heavy wall casing

• Reduces sticking risk during installation and pulling

• Increased clearance reducesthe risk of equipment damageduring installation

Features• INCONEL® shaft

• Centerline shaft axis shifting away from motor pothead

The Eccentric Shifting Module (ESM) is another ESP system innovation by Borets that expands ESP design options in previously restrictive casing sizes. Installed in the ESP string between the seal and motor, the ESM axially offsets the seal and pump assembly while preserving a robust shaft mechanical linkage with the motor. This centerline axial offset in the equipment connected above the motor provides greater clearance for the MLE cable while reducing overall string running outside diameter (OD).

© Borets, 2020

Page 2: Eccentric Shifting Module

USA Borets Office: 10497 Town and Country Way Ste. 310Houston, Texas 77024, USAtel: +1-713-980-4530 fax: +1-713-980-4558e-mail: [email protected]

400 series ESM Technical Specifi cationsLength 5.03 ft (1.533 m)Weight 103.6 lb (47.1 kg)Max. OD 4.29 in. (109 mm)Max. speed 4,200 rpmMax. torque 536 lbf (726.7 N-m)Max. power @ 3,600 rpm 368 hp (274 kW)Max. operating temperature 392 °F (200 °C)Max. vibration 0.397 in./s (10.00 mm/s)

Parallel offset0.236 in./ 6 mm

The typical MLE, installed with a conventional ESP string comprising 456 series motor, normally yields an overall running OD that exceeds the drift inside diameter (ID) in a 5.5 in., 20 # casing. As a consequence of reduced annular clearance, ESP applications requiring higher fl ow and horsepower designs available with 456 series equipment may not be achievable in this casing size, or come with high risk for becoming stuck during installation or pull.The Eccentric Shifting Module eliminates clearance risk and enables the full range of ESP systems with 456 series motorsin 5.5 in., 20# casing applications.

The ESM design establishes an offset between the vertical axes of the seal-pump-tubing assembly and the motor through pinion carriers with spherical outer surfaces mounted on either end of a common shaft. Equipment string weight works with the engineered design to help dampen vibration common with offset rotating equipment. Vibration testing conducted in Borets R&D facilities show that string vibration with ESM is maintained below limits specifi ed in API RP 11S8.

The Borets Eccentric Shifting Module has been installed and successfully operated in more than 300 wells in Russia and several more wells in the US Permian Basin.

ESP String with ESM Installed Vibration Test Results (3,300 rpm)