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Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) Specification Edexcel NVQ/competence-based qualifications First registration August 2010

Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) · Contents Qualification title covered by this specification 1 Key features of the Edexcel Level 3 NVQ Diploma in Engineering

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  • Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF)

    Specification

    Edexcel NVQ/competence-based qualifications First registration August 2010

  • Pearson Education Ltd is one of the UK’s largest awarding organisations, offering academic and vocational qualifications and testing to schools, colleges, employers and other places of learning, both in the UK and internationally. Qualifications offered include GCSE, AS and A Level, NVQ and our BTEC suite of vocational qualifications, ranging from Entry Level to BTEC Higher National Diplomas. Pearson Education Ltd administers work-based qualifications.

    Through initiatives such as onscreen marking and administration, Pearson is leading the way in using technology to modernise educational assessment, and to support teachers and learners.

    References to third party material made in this specification are made in good faith. We do not endorse, approve or accept responsibility for the content of materials, which may be subject to change, or any opinions expressed therein. (Material may include textbooks, journals, magazines and other publications and websites.)

    Authorised by Roger Beard Prepared by Andres Vergara

    Publications Code N025059

    All the material in this publication is copyright © Pearson Education Limited 2012

  • Contents

    Qualification title covered by this specification 1

    Key features of the Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) 2

    What is the purpose of this qualification? 2

    Who is this qualification for? 2

    What are the benefits of this qualification to the learner and employer? 2

    What are the potential job roles for those working towards this qualification? 2

    What progression opportunities are available to learners who achieve this qualification? 3

    What is the qualification structure for the Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF)? 4

    How is the qualification graded and assessed? 13 Assessment Strategy 13

    Types of evidence 14

    Additional requirements 15

    Centre recognition and approval 16 Centre recognition 16

    Approvals agreement 16

    Quality assurance 16

    What resources are required? 16

    Unit format 17

    Units 19 Unit 1: Handing over and confirming completion of maintenance

    activities 21

    Unit 2: Complying with statutory regulations and organisational safety requirements 29

    Unit 3: Using and interpreting engineering data and documentation 37

    Unit 4: Working efficiently and effectively in engineering 47

    Unit 5: Carrying out fault diagnosis on mechanical equipment 55

    Unit 6: Maintaining mechanical equipment 65

    Unit 7: Restoring mechanical components to usable condition by repair 75

    Unit 8: Producing replacement components for maintenance activities 85

  • Unit 9: Carrying out preventative planned maintenance on mechanical equipment 95

    Unit 10: Carrying out condition monitoring of plant and equipment 103

    Unit 11: Assisting in the installation of mechanical equipment 113

    Unit 12: Carrying out fault diagnosis on electrical equipment and circuits 125

    Unit 13: Maintaining electrical equipment 135

    Unit 14: Modifying or rewiring electrical circuits 145

    Unit 15: Testing electrical equipment and circuits 155

    Unit 16: Carrying out preventative planned maintenance on electrical equipment 163

    Unit 17: Assisting in the installation of electrical/electronic equipment 173

    Unit 18: Carrying out fault diagnosis on electronic equipment and circuits 185

    Unit 19: Testing electronic equipment and circuits 197

    Unit 20: Repairing electronic equipment 207

    Unit 21: Carrying out fault diagnosis on fluid power equipment and circuits 217

    Unit 22: Maintaining fluid power equipment 227

    Unit 23: Carrying out preventative planned maintenance on fluid power equipment 237

    Unit 24: Testing fluid power equipment and systems 247

    Unit 25: Assisting in the installation of fluid power equipment 257

    Unit 26: Carrying out fault diagnosis on engineered systems 269

    Unit 27: Maintaining mechanical equipment within an engineered system 279

    Unit 28: Maintaining electrical equipment within an engineered system 291

    Unit 29: Maintaining fluid power equipment within an engineered system 303

    Unit 30: Maintaining process controller equipment within an engineered system 315

    Unit 31: Carrying out preventative planned maintenance on engineered systems 327

    Unit 32: Assisting in the installation of equipment to produce an engineered system 335

    Unit 33: Reading and extracting information from service drawings and specifications 349

    Unit 34: Carrying out fault diagnosis on services and systems 357

    Unit 35: Maintaining fresh water distribution systems and equipment 367

    Unit 36: Maintaining waste/foul water distribution systems and equipment 377

    Unit 37: Maintaining workplace environmental control systems 387

  • Unit 38: Maintaining emergency power generation equipment 397

    Unit 39: Maintaining heating and ventilation systems 409

    Unit 40: Maintaining air conditioning and ventilation systems 419

    Unit 41: Maintaining gas distribution systems and equipment 429

    Unit 42: Maintaining compressed air systems and equipment 439

    Unit 43: Maintaining process control systems 449

    Unit 44: Maintaining instrumentation and control systems 459

    Unit 45: Maintaining industrial refrigeration equipment 471

    Unit 46: Maintaining environmental control equipment 483

    Unit 47: Maintaining medical device and surgical instrument decontamination equipment 495

    Unit 48: Maintaining medical gas pipeline systems and equipment 507

    Unit 49: Carrying out preventative planned maintenance on services systems and equipment 519

    Unit 50: Assisting in the installation of engineering services equipment 529

    Unit 51: Carrying out fault diagnosis on lifts 539

    Unit 52: Inspecting and servicing lift equipment 549

    Unit 53: Checking lift function 559

    Unit 54: Rectifying faults in lifts 567

    Unit 55: Repairing/Replacing lift doors, chains, ropes and equipment 575

    Unit 56: Carrying out fault diagnosis on escalators 583

    Unit 57: Rectifying faults in escalators 593

    Unit 58: Inspecting and servicing escalators 601

    Unit 59: Testing and reinstating escalator installations 611

    Unit 60: Carrying out fault diagnosis on communication-electronic systems 619

    Unit 61: Testing communication-electronic systems 631

    Unit 62: Repairing communication-electronic systems 641

    Unit 63: Carrying out preventative planned maintenance on communication-electronic systems 655

    Unit 64: Modifying communication-electronic systems 665

    Unit 65: Configure communication-electronic systems 675

    Unit 66: Installing communication-electronic systems 685

    Unit 67: Carrying out fault diagnosis on medical equipment 695

    Unit 68: Testing medical equipment 707

    Unit 69: Carrying out scheduled servicing on medical equipment 717

  • Unit 70: Servicing cardiovascular equipment 727

    Unit 71: Servicing physiological monitoring and infusion equipment 739

    Unit 72: Servicing anaesthetic and ventilation equipment 751

    Unit 73: Servicing operating theatre and surgical equipment 763

    Unit 74: Servicing medical imaging equipment 775

    Unit 75: Servicing laboratory equipment 787

    Unit 76: Servicing dental equipment 799

    Unit 77: Servicing medical therapeutic equipment 811

    Unit 78: Servicing mechanical and electromechanical assistive technology equipment 823

    Unit 79: Carrying out fault diagnosis on instrumentation and control equipment and circuits 835

    Unit 80: Maintaining instrumentation and control equipment and circuits 847

    Unit 81: Carrying out preventative planned maintenance on instrumentation and control equipment 859

    Unit 82: Repairing/Overhauling instrumentation and control equipment 871

    Unit 83: Testing and calibrating instrumentation and control equipment and circuits 883

    Unit 84: Assisting in the installation of instrumentation and control equipment 895

    Further information 907

    Useful publications 907 How to obtain National Occupational Standards 907

    Professional development and training 908

    Annexe A: Progression pathways 909 The Edexcel qualification framework for the Engineering sector 909

    Annexe B: Quality assurance 915 Key principles of quality assurance 915

    Quality assurance processes 915

    Annexe C: Centre certification and registration 917 What are the access arrangements and special considerations for the qualification in this specification? 917

    Annexe D: Additional requirements for qualifications that use the title NVQ within the QCF 919

    Annexe E: Assessment Strategy 927

  • N025059 –

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  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    2

    Key features of the Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF)

    This qualification:

    is nationally recognised

    is based on the Semta National Occupational Standards (NOS). The NOS, assessment strategy and qualification structure are owned by Semta.

    The Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) has been approved as a component for the Semta Apprenticeship framework.

    What is the purpose of this qualification?

    This qualification is appropriate for employees in the engineering sector working across a broad range of areas. It is designed to assess occupational competence in the workplace where learners are required to demonstrate skills and knowledge to a level required in the engineering industry.

    Who is this qualification for?

    This qualification is for all learners aged 16 and above who are capable of reaching the required standards.

    Edexcel’s policy is that the qualification should:

    be free from any barriers that restrict access and progression

    ensure equality of opportunity for all wishing to access the qualification.

    What are the benefits of this qualification to the learner and employer?

    This qualification allows learners to demonstrate competence against National Occupational Standards which are based on the needs of the engineering industry as defined by Semta, the Sector Skills Council. As such it contributes to the development of skilled labour in the sector. The qualification may contribute towards the competence element of an apprenticeship.

    What are the potential job roles for those working towards this qualification?

    engineering maintenance technician

    technical support person

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    3

    What progression opportunities are available to learners who achieve this qualification?

    This qualification allows learners to demonstrate competence in engineering maintenance at a level required by the engineering industry. Learners can progress across the level and size of the engineering competence and knowledge qualifications and into other occupational areas such as team leading and management.

    Further information is available in Annexe A.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    4

    What is the qualification structure for the Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF)?

    Individual units can be found in the Units section. The QCF level and credit value are given on the first page of each unit.

    To achieve this qualification, learners need to complete a minimum of 152 credits. They need to complete all mandatory units from Group A (35 credits) and then have a choice of one of twelve pathways:

    1. Mechanical (4 units, minimum of 197 credits)

    2. Electrical (5 units, minimum of 232 credits)

    3. Electronic (3 units, minimum of 162 credits)

    4. Fluid Power (4 units, 197 credits)

    5. Engineered Systems (4 units, minimum of 253 credits)

    6. Services Maintenance (5 units, minimum of 233 credits)

    7. Lift Servicing (4 units, 185 credits)

    8. Lift Repair (4 units, 194 credits)

    9. Escalator Repair and Service (4 units, 181 credits)

    10. Communication Electronics (3 units, minimum of 117 credits)

    11. Servicing Medical Equipment (6 units, 348 credits)

    12. Instrumentation and Control (4 units, minimum of 205 credits)

    A – Mandatory Group

    Credit value required: minimum 35, maximum 35.

    T/600/5516 – Handing over and confirming completion of maintenance activities

    A/601/5013 – Complying with statutory regulations and organisational safety requirements

    Y/601/5102 – Using and interpreting engineering data and documentation

    K/601/5055 – Working efficiently and effectively in engineering

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    5

    B – Pathway 1: Mechanical

    Credit value required: minimum 197.

    B1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 120.

    T/600/5533 – Carrying out fault diagnosis on mechanical equipment

    H/600/5544 – Maintaining mechanical equipment

    B2 - Optional units

    Learners must select 2 units from this group.

    Credit value required: minimum 77.

    A/600/5551 – Restoring mechanical components to usable condition by repair

    H/600/5558 – Producing replacement components for maintenance activities

    A/600/5565 – Carrying out preventative planned maintenance on mechanical equipment

    A/600/5582 – Carrying out condition monitoring of plant and equipment

    J/600/5634 – Assisting in the installation of mechanical equipment

    C – Pathway 2: Electrical

    Credit value required: minimum 232.

    C1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 155.

    H/600/5592 – Carrying out fault diagnosis on electrical equipment and circuits

    Y/600/5606 – Maintaining electrical equipment

    D/600/5610 – Modifying or rewiring electrical circuits

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    6

    C2 – Optional units

    Learners must complete two units from this group.

    Credit value required: minimum 77.

    A/600/5582 – Carrying out condition monitoring of plant and equipment

    H/600/5656 – Testing electrical equipment and circuits

    F/600/5664 – Carrying out preventative planned maintenance on electrical equipment

    H/600/5642 – Assisting in the installation of electrical/electronic equipment

    D – Pathway 3: Electronic

    Learners must complete all units in this group.

    Credit value required: minimum 162.

    Y/600/5671 – Carrying out fault diagnosis on electronic equipment and circuits

    A/600/5677 – Testing electronic equipment and circuits

    D/600/5946 – Repairing electronic equipment

    E - Pathway 4: Fluid Power

    Credit value required: minimum 197.

    E1 - Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 120.

    T/600/5953 – Carrying out fault diagnosis on fluid power equipment and circuits

    M/600/5983 – Maintaining fluid power equipment

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    7

    E2 - Optional units

    Learners must complete two units from this group.

    Credit value required: minimum 77.

    A/600/5582 – Carrying out condition monitoring of plant and equipment

    J/600/5990 – Carrying out preventative planned maintenance on fluid power equipment

    D/600/6000 – Testing fluid power equipment and systems

    L/600/5649 – Assisting in the installation of fluid power equipment

    F – Pathway 5: Engineered Systems

    Credit value required: minimum 253.

    F1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 53.

    L/600/6011 – Carrying out fault diagnosis on engineered systems

    F2 – Optional units 1

    Learners must complete two units from this group.

    Credit value required: minimum 162.

    Y/600/5413 – Maintaining mechanical equipment within an engineered system

    M/600/5417 – Maintaining electrical equipment within an engineered system

    A/600/5422 – Maintaining fluid power equipment within an engineered system

    Y/600/5427 – Maintaining process controller equipment within an engineered system

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    8

    F3 – Optional units 2

    Learners must complete one unit from this group.

    Credit value required: minimum 38.

    A/600/5582 – Carrying out condition monitoring of plant and equipment

    F/600/5440 – Carrying out preventative planned maintenance on engineered systems

    T/600/5659 – Assisting in the installation of equipment to produce an engineered system

    G – Pathway 6: Services Maintenance

    Credit value required: minimum 233.

    G1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 55.

    J/600/5469 – Reading and extracting information from service drawings and specifications

    R/600/5474 – Carrying out fault diagnosis on services and systems

    G2 – Optional units 1

    Learners must complete two units from this group.

    Credit value required: minimum 140.

    K/600/5481 – Maintaining fresh water distribution systems and equipment

    H/600/5494 – Maintaining waste/foul water distribution systems and equipment

    T/600/5497 – Maintaining workplace environmental control systems

    T/600/5502 – Maintaining emergency power generation equipment

    L/600/5506 – Maintaining heating and ventilation systems

    H/600/5513 – Maintaining air conditioning and ventilation systems

    J/600/5519 – Maintaining gas distribution systems and equipment

    Y/600/5525 – Maintaining compressed air systems and equipment

    H/600/5530 – Maintaining process control systems

    J/600/5536 – Maintaining instrumentation and control systems

    L/600/5540 – Maintaining industrial refrigeration equipment

    M/600/5546 – Maintaining environmental control equipment

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    9

    K/600/5609 – Maintaining medical device and surgical instrument decontamination equipment

    J/600/5617 – Maintaining medical gas pipeline systems and equipment

    G3 – Optional units 2

    Learners must complete one unit from this group.

    Credit value required: minimum 38.

    A/600/5582 – Carrying out condition monitoring of plant and equipment

    F/600/5552 – Carrying out preventative planned maintenance on services systems and equipment

    R/600/5667 – Assisting in the installation of engineering services equipment

    H – Pathway 7: Lift Servicing

    Learners must complete all units in this group.

    Credit value required: minimum 185.

    T/601/2224 – Carrying out fault diagnosis on lifts

    K/600/5495 – Inspecting and servicing lift equipment

    R/600/5507 – Checking lift function

    A/600/5520 – Rectifying faults in lifts

    I – Pathway 8: Lift Repair

    Learners must complete all units in this group.

    Credit value required: minimum 194.

    T/601/2224 – Carrying out fault diagnosis on lifts

    R/600/5507 – Checking lift function

    A/600/5520 – Rectifying faults in lifts

    A/600/5534 – Repairing/Replacing lift doors, chains, ropes and equipment

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    10

    J – Pathway 9: Escalator Repair and Service

    Learners must complete all units in this group.

    Credit value required: minimum 181.

    R/600/5541 – Carrying out fault diagnosis on escalators

    R/600/5555 – Rectifying faults in escalators

    R/600/5457 – Inspecting and servicing escalators

    T/600/5564 – Testing and reinstating escalator installations

    K – Pathway 10: Communication Electronics

    This group represents a pathway.

    Credit value required: minimum 117.

    K1 – Optional units 1

    Learners must complete one unit from this group.

    Credit value required: minimum 50.

    Y/600/5671 – Carrying out fault diagnosis on electronic equipment and circuits

    Y/600/5573 – Carrying out fault diagnosis on communication-electronic systems

    K2 – Optional units 2

    Learners must complete two units from this group.

    Credit value required: minimum 67.

    A/600/5677 – Testing electronic equipment and circuits

    Barred unit: A/600/5579 - Testing communication-electronic systems.

    D/600/5946 – Repairing electronic equipment

    Barred unit: M/600/5465 – Repairing communication-electronic systems.

    A/600/5579 – Testing communication-electronic systems

    Barred unit: A/600/5677 – Testing electronic equipment and circuits.

    M/600/5465 – Repairing communication-electronic systems

    Barred unit: D/600/5946 – Repairing electronic equipment.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    11

    D/600/5476 – Carrying out preventative planned maintenance on communication-electronic systems

    L/600/5585 – Modifying communication-electronic systems

    Y/600/5590 – Configure communication-electronic systems

    J/600/5598 – Installing communication-electronic systems

    L – Pathway 11: Servicing Medical Equipment

    Credit value required: minimum 348.

    L1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 138.

    A/600/5601 – Carrying out fault diagnosis on medical equipment

    H/600/5608 – Testing medical equipment

    A/600/5484 – Carrying out scheduled servicing on medical equipment

    L2 – Optional units

    Learners must complete three units in this group.

    Credit value required: minimum 210.

    R/600/5491 – Servicing cardiovascular equipment

    F/600/5499 – Servicing physiological monitoring and infusion equipment

    Y/600/5508 – Servicing anaesthetic and ventilation equipment

    F/600/5518 – Servicing operating theatre and surgical equipment

    T/600/5581 – Servicing medical imaging equipment

    R/600/5586 – Servicing laboratory equipment

    D/600/5591 – Servicing dental equipment

    F/600/5597 – Servicing medical therapeutic equipment

    F/600/5602 – Servicing mechanical and electromechanical assistive technology equipment

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    12

    M – Pathway 12: Instrumentation and Control

    Credit value required: minimum 205.

    M1 – Mandatory units

    Learners must complete all units in this group.

    Credit value required: minimum 120.

    Y/600/5637 – Carrying out fault diagnosis on instrumentation and control equipment and circuits

    L/600/5621 – Maintaining instrumentation and control equipment and circuits

    M2 – Optional units

    Learners must complete two units in this group.

    Credit value required: minimum 85.

    T/600/5628 – Carrying out preventative planned maintenance on instrumentation and control equipment

    M/600/5644 – Repairing/Overhauling instrumentation and control equipment

    J/600/5651 – Testing and calibrating instrumentation and control equipment and circuits

    F/600/6068 – Assisting in the installation of instrumentation and control equipment

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    13

    How is the qualification graded and assessed?

    The overall grade for the qualification is a ‘pass’. The learner must achieve all the required units within the specified qualification structure.

    To pass a unit the learner must:

    achieve all the specified learning outcomes

    satisfy all the assessment criteria by providing sufficient and valid evidence for each criterion

    show that the evidence is their own.

    The qualification is designed to be assessed:

    in the workplace or

    in conditions resembling the workplace, as specified in the Assessment Strategy for the sector, or

    as part of a training programme.

    Assessment Strategy

    The Assessment Strategy for this qualification has been included in Annexe E. It has been developed by Semta in partnership with employers, training providers, awarding organisations and the regulatory authorities. The assessment strategy includes details on:

    criteria for defining realistic working environments

    roles and occupational competence of assessors, expert witnesses, internal verifiers and standards verifiers

    quality control of assessment

    evidence requirements.

    Evidence of competence may come from:

    current practice where evidence is generated from a current job role

    a programme of development where evidence comes from assessment opportunities built into a learning/training programme whether at or away from the workplace

    the Recognition of Prior Learning (RPL) where a learner can demonstrate that they can meet the assessment criteria within a unit through knowledge, understanding or skills they already possess without undertaking a course of learning. They must submit sufficient, reliable and valid evidence for internal and standards verification purposes. RPL is acceptable for accrediting a unit, several units or a whole qualification

    a combination of these.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    14

    It is important that the evidence is:

    Valid relevant to the standards for which competence is claimed

    Authentic produced by the learner

    Current sufficiently recent to create confidence that the same skill, understanding or knowledge persist at the time of the claim

    Reliable indicates that the learner can consistently perform at this level

    Sufficient fully meets the requirements of the standards.

    Types of evidence

    To successfully achieve a unit the learner must gather evidence which shows that they have met the required standard in the assessment criteria. Evidence can take a variety of different forms including the following examples:

    direct observation of the learner’s performance by their assessor

    outcomes from oral or written questioning

    products of the learner’s work

    personal statements and/or reflective accounts

    outcomes from simulation, where permitted by the assessment strategy

    professional discussion

    assignment, project/case studies

    authentic statements/witness testimony

    expert witness testimony

    reflective accounts

    evidence of Recognition of Prior Learning.

    Learners can use one piece of evidence to prove their knowledge, skills and understanding across different assessment criteria and/or across different units. It is, therefore, not necessary for learners to have each assessment criterion assessed separately. Learners should be encouraged to reference the assessment criteria to which the evidence relates.

    Evidence must be made available to the assessor, internal verifier and Edexcel standards verifier. A range of recording documents is available on the Edexcel website www.edexcel.com. Alternatively, centres may develop their own.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    15

    Additional requirements

    The Joint Awarding Body and the SSC Working Practices Group have identified additional requirements that are needed to assess and quality assure qualifications placed on the QCF that use NVQ within their title. These requirements are shown in Annexe D: Additional requirements for qualifications that use the title NVQ within the QCF.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    16

    Centre recognition and approval

    Centre recognition

    Centres that have not previously offered Edexcel qualifications need to apply for and be granted centre recognition as part of the process for approval to offer individual qualifications. New centres must complete both a centre recognition approval application and a qualification approval application.

    Existing centres will be given ‘automatic approval’ for a new qualification if they are already approved for a qualification that is being replaced by the new qualification and the conditions for automatic approval are met. Centres already holding Edexcel approval are able to gain qualification approval for a different level or different sector via Edexcel online.

    Approvals agreement

    All centres are required to enter into an approvals agreement which is a formal commitment by the head or principal of a centre to meet all the requirements of the specification and any linked codes or regulations. Edexcel will act to protect the integrity of the awarding of qualifications, if centres do not comply with the agreement. This could result in the suspension of certification or withdrawal of approval.

    Quality assurance

    Detailed information on Edexcel’s quality assurance processes is given in Annexe B.

    What resources are required?

    Each qualification is designed to support learners working in the Engineering sector. Physical resources need to support the delivery of the qualification and the assessment of the learning outcomes and must be of industry standard. Centres must meet any specific resource requirements outlined in Annexe E: Assessment Strategy. Staff assessing the learner must meet the requirements within the overarching assessment strategy for the sector.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    17

    Unit format

    Each unit in this specification contains the following sections.

    Unit title:

    Unit reference number:

    QCF level:

    Credit value:

    Guided learning hours:

    Unit summary:

    Assessment requirements/evidence requirements:

    Assessment recording:

    Learning outcomes:

    Assessment criteria:

    Evidence type:

    Portfolio reference:

    Date:

    The unit title is accredited on the QCF and this form of words will appear on the learner’s Notification of Performance (NOP).

    All units and qualifications within the QCF have a level assigned to them, which represents the level of achievement. There are nine levels of achievement, from Entry level to level 8. The level of the unit has been informed by the QCF level descriptors and, where appropriate, the NOS and/or other sector/professional.

    All units have a credit value. The minimum credit value is one, and credits can only be awarded in whole numbers. Learners will be awarded credits when they achieve the unit.

    A notional measure of the substance of a qualification. It includes an estimate of the time that might be allocated to direct teaching or instruction, together with other structured learning time, such as directed assignments, assessments on the job or supported individual study and practice. It excludes learner-initiated private study.

    This provides a summary of the purpose of the unit.

    The assessment/evidence requirements are determined by the SSC. Learners must provide evidence for each of the requirements stated in this section.

    Learning outcomes state exactly what a learner should know, understand or be able to do as a result of completing a unit.

    The assessment criteria of a unit specify the standard a learner is expected to meet to demonstrate that a learning outcome, or a set of learning outcomes, has been achieved.

    Learners must reference the type of evidence they have and where it is available for quality assurance purposes. The learner can enter the relevant key and a reference. Alternatively, the learner and/or centre can devise their own referencing system.

    This provides a summary of the assessment recording to be used for the unit.

    The learner should use this box to indicate where the evidence can be obtained eg portfolio page number.

    The learner should give the date when the evidence has been provided.

    This code is a unique reference number for the unit.

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    18

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    19

    Units

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    20

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    21

    Unit 1: Handing over and confirming completion of maintenance activities

    Unit reference number: T/600/5516

    QCF level: 3

    Credit value: 20

    Guided learning hours: 35

    Unit summary

    This unit covers the skills and knowledge needed to prove the competences required to hand over equipment that has been repaired, or on which some form of maintenance activity has taken place, and to confirm that the equipment is now ready to return to service. Following the maintenance activity, the learner will be required to either set up the equipment and hand it over to another person to complete the required start-up procedures, or complete the run-up operation themselves, ensuring that the equipment is ready for operation before handover. This will involve checking that all the required equipment and safety devices are operable and correctly set and/or calibrated, and that the equipment functions safely and correctly to the required specification.

    Assessment requirements/evidence requirements

    This unit must be assessed in a work environment and must be assessed in accordance with the ‘Semta Assessment Strategy’. Detailed information is given in Annexe E.

    Assessment recording

    Learners can enter the types of evidence they are presenting for assessment and the submission date against each assessment criterion. Alternatively, centre documentation should be used to record this information.

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

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    duca

    tion L

    imited

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    Lear

    ning

    out

    com

    es a

    nd a

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    iter

    ia

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    ing

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    mes

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    ess

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    a

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    ce

    typ

    e

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    rtfo

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    fere

    nce

    D

    ate

    1

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    s

    1.1

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    t al

    l tim

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    com

    ply

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    safe

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    rel

    evan

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    es

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    ca

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    corr

    ect

    han

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    the

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    23

    Learn

    ing

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    24

    Learn

    ing

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

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    Pea

    rson E

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    tion L

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    2012

    25

    Learn

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    26

    Learn

    ing

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    crib

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    27

    Learn

    ing

    ou

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    1

    des

    crib

    e th

    e nee

    d t

    o e

    nsu

    re t

    hat

    the

    per

    son t

    hey

    ar

    e han

    din

    g o

    ver

    the

    equip

    men

    t to

    acc

    epts

    that

    it

    is

    in a

    sat

    isfa

    ctory

    conditio

    n

    2.1

    2

    des

    crib

    e th

    e org

    anis

    ational

    docu

    men

    tation

    pro

    cedure

    s to

    be

    use

    d w

    ith r

    egard

    to t

    he

    handove

    r

    2.1

    3

    expla

    in h

    ow

    to c

    reate

    and m

    ainta

    in e

    ffec

    tive

    w

    ork

    ing r

    elat

    ionsh

    ips

    with a

    ppro

    priat

    e peo

    ple

    (s

    uch

    as

    enco

    ura

    gin

    g,

    hel

    pin

    g,

    polit

    enes

    s, o

    pen

    dis

    cuss

    ions

    both

    ways

    )

    2.1

    4

    des

    crib

    e th

    e pro

    ble

    ms

    that

    can o

    ccur

    duri

    ng

    han

    dove

    r, a

    nd h

    ow

    they

    can

    be

    ove

    rcom

    e

    2.1

    5

    des

    crib

    e th

    e ex

    tent

    of th

    eir

    ow

    n a

    uth

    ority

    and t

    o

    whom

    they

    should

    rep

    ort

    if th

    ey h

    ave

    pro

    ble

    ms

    that

    they

    can

    not

    reso

    lve

    Lear

    ner

    nam

    e:__________________________________________

    D

    ate:

    ___________________________

    Lear

    ner

    sig

    nat

    ure

    :_______________________________________

    D

    ate:

    ___________________________

    Ass

    esso

    r si

    gnat

    ure

    :______________________________________

    D

    ate:

    ___________________________

    Inte

    rnal

    ver

    ifie

    r si

    gnatu

    re:

    ________________________________

    (i

    f sa

    mple

    d)

    Dat

    e:___________________________

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    28

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    29

    Unit 2: Complying with statutory regulations and organisational safety requirements

    Unit reference number: A/601/5013

    QCF level: 2

    Credit value: 5

    Guided learning hours: 35

    Unit summary

    This unit covers the skills and knowledge needed to prove the competences required to deal with statutory regulations and organisational safety requirements. It does not deal with specific safety regulations or detailed requirements, it does, however, cover the more general health and safety requirements that apply to working in an industrial environment.

    The learner will be expected to comply with all relevant regulations that apply to their area of work, as well as their general responsibilities as defined in the Health and Safety at Work Act. The learner will need to be able to identify the relevant qualified first aiders and know the location of the first aid facilities. The learner will have a knowledge and understanding of the procedures to be adopted in the case of accidents involving injury and in situations where there are dangerous occurrences or hazardous malfunctions of equipment, processes or machinery. The learner will also need to be fully conversant with their organisation’s procedures for fire alerts and the evacuation of premises.

    The learner will also be required to identify the hazards and risks that are associated with their job. Typically, these will focus on their working environment, the tools and equipment that they use, the materials and substances that they use, any working practices that do not follow laid-down procedures, and manual lifting and carrying techniques.

    Assessment requirements/evidence requirements

    This unit must be assessed in a work environment and must be assessed in accordance with the ‘Semta Assessment Strategy’. Detailed information is given in Annexe E.

    Assessment recording

    Learners can enter the types of evidence they are presenting for assessment and the submission date against each assessment criterion. Alternatively, centre documentation should be used to record this information.

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    30

    Lear

    ning

    out

    com

    es a

    nd a

    sses

    smen

    t cr

    iter

    ia

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    1

    Com

    ply

    with s

    tatu

    tory

    re

    gula

    tions

    and

    org

    anis

    atio

    nal

    safe

    ty

    requirem

    ents

    1.1

    co

    mply

    with t

    hei

    r duties

    and o

    blig

    atio

    ns

    as d

    efin

    ed

    in t

    he

    Hea

    lth a

    nd S

    afet

    y at

    Work

    Act

    1.2

    dem

    onst

    rate

    thei

    r under

    stan

    din

    g o

    f th

    eir

    duties

    and

    oblig

    ations

    to h

    ealth a

    nd s

    afe

    ty b

    y:

    ap

    ply

    ing in p

    rinci

    ple

    thei

    r duties

    and

    resp

    onsi

    bili

    ties

    as

    an indiv

    idual

    under

    the

    Hea

    lth

    and S

    afe

    ty a

    t W

    ork

    Act

    id

    entify

    ing,

    within

    thei

    r org

    anis

    atio

    n,

    appro

    priat

    e so

    urc

    es o

    f in

    form

    atio

    n a

    nd g

    uid

    ance

    on h

    ealth

    and s

    afe

    ty iss

    ues

    , su

    ch a

    s:

    - e

    ye p

    rote

    ctio

    n a

    nd p

    erso

    nal

    pro

    tect

    ive

    e

    quip

    men

    t (P

    PE)

    - C

    OSH

    H r

    egula

    tions

    - r

    isk

    asse

    ssm

    ents

    id

    entify

    ing t

    he

    warn

    ing s

    igns

    and lab

    els

    of th

    e m

    ain g

    roups

    of haza

    rdous

    or

    dan

    ger

    ous

    subst

    ance

    s

    co

    mply

    ing w

    ith t

    he

    appro

    priat

    e st

    atuto

    ry

    regula

    tions

    at a

    ll tim

    es

    1.3

    pre

    sent

    them

    selv

    es in t

    he

    work

    pla

    ce s

    uitably

    pre

    par

    ed f

    or

    the

    activi

    ties

    to b

    e under

    take

    n

    1.4

    fo

    llow

    org

    anis

    atio

    nal

    acc

    iden

    t and e

    mer

    gen

    cy

    pro

    cedure

    s

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    31

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    1.5

    co

    mply

    with e

    mer

    gen

    cy r

    equirem

    ents

    , to

    incl

    ude:

    id

    entify

    ing t

    he

    appro

    priat

    e qual

    ifie

    d first

    aid

    ers

    an

    d t

    he

    loca

    tion o

    f firs

    t ai

    d faci

    litie

    s

    id

    entify

    ing t

    he

    pro

    cedure

    s to

    be

    follo

    wed

    in t

    he

    even

    t of

    inju

    ry t

    o t

    hem

    selv

    es o

    r oth

    ers

    fo

    llow

    ing o

    rgan

    isational

    pro

    cedure

    s in

    the

    even

    t of

    fire

    and t

    he

    evacu

    ation o

    f pre

    mis

    es

    id

    entify

    ing t

    he

    pro

    cedure

    s to

    be

    follo

    wed

    in t

    he

    even

    t of dan

    ger

    ous

    occ

    urr

    ence

    s or

    haz

    ard

    ous

    mal

    funct

    ions

    of eq

    uip

    men

    t

    1.6

    re

    cognis

    e an

    d c

    ontr

    ol haz

    ard

    s in

    the

    work

    pla

    ce

    1.7

    id

    entify

    the

    haz

    ards

    and r

    isks

    that

    are

    ass

    oci

    ated

    w

    ith t

    he

    follo

    win

    g:

    th

    eir

    work

    ing e

    nvi

    ronm

    ent

    th

    e eq

    uip

    men

    t th

    at t

    hey

    use

    m

    ater

    ials

    and s

    ubst

    ance

    s (w

    her

    e ap

    pro

    priat

    e)

    that

    they

    use

    w

    ork

    ing p

    ract

    ices

    that

    do n

    ot

    follo

    w laid

    -dow

    n

    pro

    cedure

    s

    1.8

    use

    corr

    ect

    man

    ual lif

    ting a

    nd c

    arry

    ing t

    echniq

    ues

    1.9

    dem

    onst

    rate

    one

    of th

    e fo

    llow

    ing m

    ethods

    of

    man

    ual

    lifting a

    nd c

    arr

    ying:

    lif

    ting a

    lone

    w

    ith a

    ssis

    tance

    of

    oth

    ers

    w

    ith m

    echan

    ical

    ass

    ista

    nce

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

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    rson E

    duca

    tion L

    imited

    2012

    32

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    1.1

    0

    apply

    safe

    work

    ing p

    ract

    ices

    and p

    roce

    dure

    s to

    in

    clude:

    m

    ainta

    inin

    g a

    tid

    y w

    ork

    pla

    ce,

    with e

    xits

    and

    gan

    gw

    ays

    free

    fro

    m o

    bst

    ruct

    ion

    usi

    ng e

    quip

    men

    t sa

    fely

    and o

    nly

    for

    the

    purp

    ose

    in

    tended

    obse

    rvin

    g o

    rgan

    isat

    ional

    safe

    ty r

    ule

    s, s

    igns

    and

    haz

    ard w

    arn

    ings

    ta

    king m

    easu

    res

    to p

    rote

    ct o

    ther

    s fr

    om

    any

    har

    m r

    esultin

    g f

    rom

    the

    work

    that

    they

    are

    ca

    rryi

    ng o

    ut

    2

    Know

    how

    to c

    om

    ply

    with

    stat

    uto

    ry r

    egula

    tions

    and

    org

    anis

    atio

    nal

    safe

    ty

    requirem

    ents

    2.1

    des

    crib

    e th

    e ro

    les

    and r

    esponsi

    bili

    ties

    of

    them

    selv

    es

    and o

    ther

    s under

    the

    Hea

    lth a

    nd S

    afe

    ty a

    t W

    ork

    Act

    , an

    d o

    ther

    curr

    ent

    legis

    lation (

    such

    as

    The

    Man

    agem

    ent

    of

    Hea

    lth a

    nd S

    afet

    y at

    Work

    Reg

    ula

    tions,

    Work

    pla

    ce H

    ealth a

    nd S

    afe

    ty a

    nd

    Wel

    fare

    Reg

    ula

    tions,

    Per

    sonal

    Pro

    tect

    ive

    Equip

    men

    t at

    Work

    Reg

    ula

    tions,

    Man

    ual

    Han

    dlin

    g O

    per

    atio

    ns

    Reg

    ula

    tions,

    Pro

    visi

    on a

    nd U

    se o

    f W

    ork

    Equip

    men

    t Reg

    ula

    tions,

    Dis

    pla

    y Scr

    een a

    t W

    ork

    Reg

    ula

    tions,

    Rep

    ort

    ing o

    f In

    juries

    , D

    isea

    ses

    and D

    anger

    ous

    Occ

    urr

    ence

    s Reg

    ula

    tions)

    2.2

    des

    crib

    e th

    e sp

    ecific

    reg

    ula

    tions

    and s

    afe

    work

    ing

    pra

    ctic

    es a

    nd p

    roce

    dure

    s th

    at a

    pply

    to t

    hei

    r w

    ork

    ac

    tivi

    ties

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    33

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    2.3

    des

    crib

    e th

    e w

    arnin

    g s

    igns

    for

    the

    seve

    n m

    ain

    gro

    ups

    of

    haz

    ardous

    subst

    ance

    s def

    ined

    by

    Cla

    ssific

    atio

    n,

    Pack

    agin

    g a

    nd L

    abel

    ling o

    f D

    anger

    ous

    Subst

    ance

    s Reg

    ula

    tions

    2.4

    ex

    pla

    in h

    ow

    to loca

    te r

    elev

    ant

    hea

    lth a

    nd s

    afet

    y in

    form

    atio

    n for

    thei

    r ta

    sks,

    and t

    he

    sourc

    es o

    f ex

    per

    t ass

    ista

    nce

    when

    hel

    p is

    nee

    ded

    2.5

    ex

    pla

    in w

    hat

    const

    itute

    s a h

    aza

    rd in t

    he

    work

    pla

    ce

    (such

    as

    movi

    ng p

    arts

    of m

    achin

    ery,

    ele

    ctrici

    ty,

    slip

    per

    y an

    d u

    nev

    en s

    urf

    aces

    , poorly

    pla

    ced

    equip

    men

    t, d

    ust

    and f

    um

    es,

    handlin

    g a

    nd

    tran

    sport

    ing,

    conta

    min

    ants

    and irr

    itan

    ts,

    mat

    eria

    l ej

    ection,

    fire

    , w

    ork

    ing a

    t hei

    ght,

    envi

    ronm

    ent,

    pre

    ssure

    /sto

    red e

    ner

    gy

    syst

    ems,

    vola

    tile

    , flam

    mab

    le o

    r to

    xic

    mat

    eria

    ls,

    unsh

    ield

    ed p

    roce

    sses

    , w

    ork

    ing in c

    onfined

    spac

    es)

    2.6

    des

    crib

    e th

    eir

    resp

    onsi

    bili

    ties

    for

    iden

    tify

    ing a

    nd

    dea

    ling w

    ith h

    azar

    ds

    and r

    educi

    ng r

    isks

    in t

    he

    work

    pla

    ce

    2.7

    des

    crib

    e th

    e risk

    s ass

    oci

    ated

    with t

    hei

    r w

    ork

    ing

    envi

    ronm

    ent

    (such

    as

    the

    tools

    , m

    ater

    ials

    and

    equip

    men

    t th

    at t

    hey

    use

    , sp

    illages

    of oil,

    chem

    ical

    s an

    d o

    ther

    subst

    ance

    s, n

    ot

    report

    ing a

    ccid

    enta

    l bre

    akages

    of to

    ols

    or

    equip

    men

    t an

    d n

    ot

    follo

    win

    g

    laid

    -dow

    n w

    ork

    ing p

    ract

    ices

    and p

    roce

    dure

    s)

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

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    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    2.8

    des

    crib

    e th

    e pro

    cess

    es a

    nd p

    roce

    dure

    s th

    at

    are

    use

    d t

    o iden

    tify

    and r

    ate

    the

    leve

    l of ri

    sk

    (such

    as

    safe

    ty insp

    ections,

    the

    use

    of haz

    ard

    chec

    klis

    ts,

    carr

    ying o

    ut

    risk

    ass

    essm

    ents

    ,

    CO

    SH

    H a

    sses

    smen

    ts)

    2.9

    des

    crib

    e th

    e firs

    t ai

    d fac

    ilities

    that

    exi

    st w

    ithin

    th

    eir

    work

    are

    a an

    d w

    ithin

    the

    org

    anis

    atio

    n in

    gen

    eral

    ; th

    e pro

    cedure

    s to

    be

    follo

    wed

    in t

    he

    ca

    se o

    f acc

    iden

    ts invo

    lvin

    g inju

    ry

    2.1

    0

    expla

    in w

    hat

    const

    itute

    dan

    ger

    ous

    occ

    urr

    ence

    s

    and h

    azard

    ous

    mal

    funct

    ions,

    and w

    hy

    thes

    e m

    ust

    be

    report

    ed e

    ven if no o

    ne

    is inju

    red

    2.1

    1

    des

    crib

    e th

    e pro

    cedure

    s fo

    r so

    undin

    g t

    he

    emer

    gen

    cy a

    larm

    s, e

    vacu

    atio

    n p

    roce

    dure

    s an

    d

    esca

    pe

    route

    s to

    be

    use

    d,

    and t

    he

    nee

    d t

    o r

    eport

    th

    eir

    pre

    sence

    at

    the

    appro

    priat

    e as

    sem

    bly

    poin

    t

    2.1

    2

    des

    crib

    e th

    e org

    anis

    ational

    polic

    y w

    ith r

    egar

    d t

    o

    fire

    fig

    hting p

    roce

    dure

    s; t

    he

    com

    mon c

    ause

    s of

    fire

    and w

    hat

    they

    can

    do t

    o h

    elp p

    reve

    nt

    them

    2.1

    3

    des

    crib

    e th

    e pro

    tect

    ive

    cloth

    ing a

    nd e

    quip

    men

    t

    that

    is

    ava

    ilable

    for

    thei

    r are

    as o

    f act

    ivity

    2.1

    4

    expla

    in h

    ow

    to s

    afel

    y lif

    t an

    d c

    arr

    y lo

    ads,

    and

    the

    man

    ual an

    d m

    echan

    ical

    aid

    s av

    aila

    ble

    2.1

    5

    expla

    in h

    ow

    to p

    repare

    and m

    ainta

    in s

    afe

    work

    ing

    area

    s; t

    he

    stan

    dar

    ds

    and p

    roce

    dure

    s to

    ensu

    re

    good h

    ouse

    keep

    ing

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    35

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    2.1

    6

    des

    crib

    e th

    e im

    port

    ance

    of

    safe

    sto

    rage

    of

    tools

    , eq

    uip

    men

    t, m

    ater

    ials

    and p

    roduct

    s

    2.1

    7

    des

    crib

    e th

    e ex

    tent

    of th

    eir

    ow

    n a

    uth

    ority

    , an

    d t

    o

    whom

    they

    should

    rep

    ort

    in t

    he

    even

    t of

    pro

    ble

    ms

    that

    they

    can

    not

    reso

    lve

    Lear

    ner

    nam

    e:__________________________________________

    D

    ate:

    ___________________________

    Lear

    ner

    sig

    nat

    ure

    :_______________________________________

    D

    ate:

    ___________________________

    Ass

    esso

    r si

    gnat

    ure

    :______________________________________

    D

    ate:

    ___________________________

    Inte

    rnal

    ver

    ifie

    r si

    gnatu

    re:

    ________________________________

    (i

    f sa

    mple

    d)

    Dat

    e:___________________________

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    36

  • N025059 – Specification – Edexcel Level 3 NVQ Diploma in Engineering Maintenance (QCF) – Issue 1 – March 2012 © Pearson Education Limited 2012

    37

    Unit 3: Using and interpreting engineering data and documentation

    Unit reference number: Y/601/5102

    QCF level: 2

    Credit value: 5

    Guided learning hours: 25

    Unit summary

    This unit covers the skills and knowledge needed to prove the competences required to make effective use of text, numeric and graphical information, by interpreting and using technical information extracted from documents such as engineering drawings, technical manuals, reference tables, specifications, technical sales/marketing documentation, charts or electronic displays, in accordance with approved procedures. The learner will be required to extract the necessary information from the various documents, in order to establish and carry out the work requirements, and to make valid decisions about the work activities based on the information extracted.

    Assessment requirements/evidence requirements

    This unit must be assessed in a work environment and must be assessed in accordance with the ‘Semta Assessment Strategy’. Detailed information is given in Annexe E.

    Assessment recording

    Learners can enter the types of evidence they are presenting for assessment and the submission date against each assessment criterion. Alternatively, centre documentation should be used to record this information.

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    38

    Lear

    ning

    out

    com

    es a

    nd a

    sses

    smen

    t cr

    iter

    ia

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

    Po

    rtfo

    lio

    re

    fere

    nce

    D

    ate

    1

    Use

    and inte

    rpre

    t en

    gin

    eering d

    ata a

    nd

    docu

    men

    tation

    1.1

    use

    the

    appro

    ved s

    ourc

    e to

    obta

    in t

    he

    required

    dat

    a and d

    ocu

    men

    tation

    1.2

    use

    the

    data

    and d

    ocu

    men

    tation a

    nd c

    arry

    out

    all of

    the

    follo

    win

    g:

    ch

    eck

    the

    curr

    ency

    and v

    alid

    ity

    of th

    e dat

    a an

    d

    docu

    men

    tation u

    sed

    ex

    erci

    se c

    are

    and c

    ontr

    ol ove

    r th

    e docu

    men

    ts a

    t al

    l tim

    es

    co

    rrec

    tly

    extr

    act

    all

    nec

    essa

    ry d

    ata

    in o

    rder

    to

    carr

    y out

    the

    required

    task

    s

    se

    ek o

    ut

    additio

    nal

    info

    rmation w

    her

    e th

    ere

    are

    gap

    s or

    def

    icie

    nci

    es in t

    he

    info

    rmat

    ion o

    bta

    ined

    dea

    l w

    ith o

    r re

    port

    any

    pro

    ble

    ms

    found w

    ith t

    he

    dat

    a and d

    ocu

    men

    tation

    m

    ake

    valid

    dec

    isio

    ns

    bas

    ed o

    n t

    he

    evalu

    atio

    n o

    f th

    e en

    gin

    eering info

    rmat

    ion e

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    cted

    fro

    m t

    he

    docu

    men

    ts

    re

    turn

    all

    docu

    men

    ts t

    o t

    he

    appro

    ved loca

    tion o

    n

    com

    ple

    tion o

    f th

    e w

    ork

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    mple

    te a

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    essa

    ry w

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    -rel

    ated

    docu

    men

    tation s

    uch

    as

    pro

    duct

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    men

    tation,

    inst

    alla

    tion d

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    tation,

    mai

    nte

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    g

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    men

    tation

  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    39

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

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    rtfo

    lio

    re

    fere

    nce

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    ate

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    co

    rrec

    tly

    iden

    tify

    , in

    terp

    ret

    and e

    xtra

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    he

    required

    in

    form

    atio

    n

    1.4

    ex

    tract

    info

    rmat

    ion t

    hat

    incl

    udes

    thre

    e of

    the

    follo

    win

    g:

    m

    ater

    ials

    or

    com

    ponen

    ts r

    equired

    dim

    ensi

    ons

    to

    lera

    nce

    s

    build

    qual

    ity

    in

    stal

    lation r

    equirem

    ents

    cu

    stom

    er r

    equirem

    ents

    tim

    esca

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    finan

    cial

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    oper

    atin

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    ture

    req

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    s

    pro

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    or

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    man

    tlin

    g/a

    ssem

    bly

    seq

    uen

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    in

    spec

    tion/t

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    equirem

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    /volu

    mes

    req

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    pai

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  • N025059 –

    Spec

    ific

    atio

    n –

    Edex

    cel Le

    vel 3 N

    VQ

    Dip

    lom

    a in

    Engin

    eering M

    ainte

    nan

    ce (

    QCF)

    Issu

    e 1 –

    Mar

    ch 2

    012 ©

    Pea

    rson E

    duca

    tion L

    imited

    2012

    40

    Learn

    ing

    ou

    tco

    mes

    Ass

    ess

    men

    t cr

    iteri

    a

    Evid

    en

    ce

    typ

    e

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    rtfo

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    oper

    atio

    ns

    required

    co

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    tions

    to b

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    ade

    su

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    fin

    ish r

    equired

    sh

    ape

    or

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    s

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    roce

    dure

    s

    sa

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    nm

    enta

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    sp

    ecific

    data

    (su

    ch a

    s co

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    a,

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    nte

    nan

    ce d

    ata

    , el

    ectr

    ical

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    a, flu

    id d

    ata

    )

    re

    sourc

    es (

    such

    as

    tools

    , eq

    uip

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    t, p

    erso

    nnel

    )

    utilit

    y su

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    det

    ails

    (su

    ch a

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    icity,

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    er,

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    , ai

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    lo

    cation o

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    incl

    udin

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    tandby

    and

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    gen

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    acku

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    ci

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    har

    acte

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    (such