Edition HW, HS, HK Drives for Overhead Trolley Systems · 2.5 Unit designation overhead trolley systems The unit designation of overhead trolley drives is structured as follows: 2.6

HW..., HS..., HK... Drives forOverhead Trolley Systems

Edition

12/2003

Catalog10566716 / EN

SEW-EURODRIVE

Catalog – HW..., HS..., HK... Drives for Overhead Trolley Systems 3

Contents

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1 The SEW-EURODRIVE Group of Companies ................................................. 4

2 Product Description and Overview of Types.................................................. 62.1 General description of overhead trolley systems ...................................... 62.2 Overhead trolley drives for the light load range ........................................ 72.3 Definition of force application point ........................................................... 82.4 Overhead trolley drives for the heavy load range ..................................... 92.5 Unit designation overhead trolley systems ............................................. 102.6 Order information for overhead trolley drives.......................................... 10

3 Project Planning of Drives for Overhead Trolley Systems ......................... 113.1 Note on project planning for overhead trolley drives............................... 123.2 Check list for project planning of overhead trolley drives........................ 123.3 Request form overhead trolley drives ..................................................... 143.4 Project planning overhead trolley drive................................................... 173.5 Project planning note .............................................................................. 19

4 Mounting Positions......................................................................................... 224.1 General information about mounting positions ....................................... 224.2 HW30 DR../DT.. ...................................................................................... 254.3 HS40 DR../DT.., HS41 DR../DT.. ............................................................ 264.4 HS50.., HS60 DR../DT../DV.. .................................................................. 274.5 HK30.., HK40.., HK50.., HK60 DR../DT../DV.. ........................................ 28

5 Lubricants........................................................................................................ 295.1 General information ................................................................................ 295.2 Lubricant table ........................................................................................ 305.3 Lubricant fill quantity ............................................................................... 31

6 General Notes on Dimension Sheets ............................................................ 326.1 Scope of delivery .................................................................................... 326.2 Tolerance ................................................................................................ 326.3 Structure of the selection tables for gearmotors ..................................... 346.4 Selection table HW30, HS40 (light load)................................................. 356.5 Selection table HS41, HS50, HK30, HS50, HK40, HK50, HK60

(heavy load) ............................................................................................ 386.6 HW30 DR../DT..[mm] .............................................................................. 536.7 HS40 DR../DT.. [mm] .............................................................................. 546.8 HS41 DR../DT.. [mm] .............................................................................. 556.9 HS50 DR../DT.. [mm] .............................................................................. 566.10 HS60 DR../DT.. [mm] .............................................................................. 576.11 HK30 DR../DT.. [mm] .............................................................................. 586.12 HK40 DR../DT.. [mm] .............................................................................. 596.13 HK50 DR../DT.. [mm] .............................................................................. 606.14 HK60 DR../DT.. [mm] .............................................................................. 61

7 Technical Data................................................................................................. 627.1 Technical data AC motors....................................................................... 627.2 Motor options .......................................................................................... 657.3 MOVIMOT® ............................................................................................ 667.4 MOVI-SWITCH®..................................................................................... 677.5 Technical data plug connectors .............................................................. 68

8 Index................................................................................................................. 748.1 Index of changes..................................................................................... 748.2 Index ....................................................................................................... 75

M1 … M6M1 … M6

4 Catalog – HW..., HS..., HK... Drives for Overhead Trolley Systems

1 The SEW-EURODRIVE Group of Companies

1 The SEW-EURODRIVE Group of CompaniesIntroduction SEW-EURODRIVE is a leading company in the global market for electrical drive engi-

neering. Its global presence, extensive product range and broad spectrum of servicesmake SEW-EURODRIVE the ideal partner for the machinery and plant construction in-dustry when it comes to providing drive systems for demanding applications.

SEW-EURODRIVE possesses many years of experience in drive engineering which itputs to good use when developing, producing and selling all its drives with componentsdrawn from mechanical and electrical engineering and electronics.

The company headquarters are in Bruchsal, Germany. Components for SEW-EURO-DRIVE’s modular drive system are manufactured to the highest quality standards in pro-duction plants sited in Germany, France, the USA, Brazil and China. The individual drivesystems are assembled with a consistently high quality standard and very short deliverytimes from stocked components in our assembly plants located in more than 30 indus-trialized countries all over the world. SEW-EURODRIVE sales, consulting, customerand spare parts services are available in more than 50 countries around the globe.

The product range

• Gearmotors, gear units and motors

– Helical gear units/gearmotors– Parallel shaft helical gear units/gearmotors– Helical-bevel gear units/gearmotors– Helical-worm gear units/gearmotors– Spiroplan® right-angle gearmotors– Planetary gearmotors– Industrial gear units– Low backlash gear units/gearmotors– Brake motors– Drives for overhead trolley systems– Geared torque motors– Pole-changing gearmotors

• Electronically controlled drives

– MOVITRAC® frequency inverters– MOVIDRIVE® drive inverters– MOVIDYN® servo controllers– Technology and communication options for the inverters– Asynchronous AC motors and AC gearmotors– Asynchronous and synchronous servomotors and geared servomotors– DC motors, brake motors and gearmotors– Asynchronous and synchronous linear motors

• Components for decentralized installation

– MOVIMOT® gearmotors with integrated frequency inverter– MOVI-SWITCH® gearmotors with integrated switching and protection function– Field distributors, fieldbus interfaces


1The SEW-EURODRIVE Group of Companies

• Mechanical variable speed drives

– VARIBLOC® wide V-belt variable speed gearmotors– VARIMOT® friction disk variable speed gearmotors

• Explosion-proof drives to ATEX 95/9/EC for categories 2 and 3

• Services

– Technical consulting– User software– Seminars and training– Extensive technical documentation– Worldwide customer service

Content of the catalog

This catalog describes SEW drives for overhead trolley systems. It contains projectplanning notes, mounting positions, technical data, selection tables and dimensionsheets. Please refer to separate catalogs for more information about gear units, pole-changing gearmotors, variable speed gearmotors, geared servomotors and DC gearmo-tors.

Additional catalogs • Gearmotors

• Low backlash planetary gear units

• MOVIMOT® Gearmotors

• Geared servomotors

• Pole-changing gearmotors

• Variable speed gearmotors

• Explosion-proof drives

• Geared torque motors

• Planetary gearmotors

• Compact gear units


2 General description of overhead trolley systemsProduct Description and Overview of Types

2 Product Description and Overview of Types2.1 General description of overhead trolley systems

The new SEW overhead trolley systems are available in nine sizes:

HW30, HS40, HS41, HS50, HS60, HK30, HK40, HK50, HK60

They are divided into two product groups:

• Light load range: HW30, HS40

• Heavy load range: HS41, HS50, HS60, HK30, HK40, HK50, HK60

The SEW overhead trolley systems have the following characteristics:

• High permitted overhung load levels for maximum working loads.

• They help reduce energy consumption due to motors in energy efficiencyclass , and gear units with high efficiency.

• Reliable disk brakes for reproducible stopping accuracy.

• Fully suited to operating with an inverter because only high-quality winding wires andinsulating materials are used.

• Can be combined with lots of SEW modular unit options.


2Overhead trolley drives for the light load rangeProduct Description and Overview of Types

2.2 Overhead trolley drives for the light load range

Light load Sizes HW30 and HS40 meet the requirements of VDI Directive 3643 (C1 standard).Both drives are based on the proven SEW Spiroplan® right-angle gear units and helical-worm gear units and operate with a reliable disengageable coupling.

They are:

• low-maintenance, HW30 with lubrication for life

• smooth running for operation without vibration

• low-noise for use in skilled operative workstations

• compact for space-saving installations

• available with finely graduated gear unit ratios for an exact match to the travel veloc-ity

• can be obtained with an integrated MOVIMOT® inverter as an option or

• with MOVI-SWITCH® with integrated switching and protection function.

Type Max. torque Perm. wheel

loading

Force appli-cation at X1)

1) x = center of carrying wheel (ML), see Fig. 1

Velocity2)

with wheel ∅ 125 mm

2) ne = 1400 1/min

Ratio Shaft d x l

[Nm] [N] [mm] [m/min] [mm]

HW30 70 5600 13 7.3 - 67 8.2 - 75 20 x 3525 x 35

HS40 130 6500 13 2.7 - 75 7.28 - 201 20 x 3525 x 35


2 Definition of force application pointProduct Description and Overview of Types

2.3 Definition of force application point

The point of force application is defined according to the following figure:

52634AXXFigure 1: Definition of force application point

FR = Wheel load

α = Force application angle

52838AXXFigure 2: Definition of force application point

X = Distance shaft shoulder to center of carrying wheel

ML = Wheel load in reference to center of carrying wheel

0°

270°

F

α

R

90°

180°

ML

X


2Overhead trolley drives for the heavy load rangeProduct Description and Overview of Types

2.4 Overhead trolley drives for the heavy load range

Heavy load Sizes HS41, HS50, HS60, HK30, HK40, HK50, and HK60 for the heavy load range arebased on the SEW helical-worm gear units and helical-bevel gear units. They are avail-able in pre-fabricated units for power ratings up to 7.5 kW.

The seven sizes

• are suitable for maximum loading, with wheel loads up to 40,000 N,

• have finely graduated gear ratios for precise adaptation of the travel velocity,

• are available with an integrated MOVIMOT® inverter as an option or

• with MOVI-SWITCH® with integrated switching and protection function.

Type Max. torquePerm. wheel

loading

Force appli-cation at X1) Speed2) [m/min] at carrying wheel Ratio Shaft d x l

[Nm] [N] [mm] ∅ 200 mm ∅ 250 mm ∅ 300 mm [mm]

Helical-worm gear units

HS41 185 10 000 13 4.4 - 120 - - 7.28 - 201 25x35

HS50 300 15 000 1828 4.4 - 120 5,4 - 151 - 7.28 - 201 30x60

35x70

HS60 600 25 000 28 4.0 - 116 5,1 - 145 6,1 - 175 7.56 - 217.41 45x90

Helical-bevel gear units

HK30 200 10 000 13 8.3 - 68 - - 13.1 - 106.38 25x35

HK40 400 18 500 1828 6.7 - 72 8.3 - 90 - 12.2 - 131.87 30x60

35x70

HK50 600 25 000 28 6.1 - 66 7.6 - 83 9.1 - 100 13.25 - 145.14 45x90

HK60 820 40 000 32 6.1 - 66 7.6 - 83 9.1 - 100 13.22 - 144.79 55x110

1) x = center of carrying wheel (ML), see Fig. 1

2) ne = 1400 1/min


2 Unit designation overhead trolley systemsProduct Description and Overview of Types

2.5 Unit designation overhead trolley systems

The unit designation of overhead trolley drives is structured as follows:

2.6 Order information for overhead trolley drives

The following example illustrates the structure for order information, which always startsfrom the output end.

H S 5 0

Version0 = Standard version1 = Reinforced version

Gear unit size3, 4, 5, 6

Gear unit typeW = Spiroplan® gear unitsS = Helical-worm gear unitsK = Helical-bevel gear units

Overhead trolley drive

H K 4 0 DV 100M4 / BMG4 / TF

Motor option TF thermistor sensor

Motor option brake

Motor size and number of poles

Motor seriesDR, DT, DV

Standard version

Gear unit size 4

Helical-bevel gear unit

Overhead trolley drive

51764AXX

DV100M4/TFHK40


3Order information for overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

3 Project Planning of Drives for Overhead Trolley Systems

52722AXXFigure 3: Drive for overhead trolley systems in different versions

HS40DR../DT..

HK40DR../DT../DV..

HS60DR../DT../DV..

HK60DR../DT../DV..


3 Note on project planning for overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

3.1 Note on project planning for overhead trolley drives

Project planning for overhead trolley drives is basically the same as the one for traveldrives. Aplly all information, descriptions and formulas listed in the SEW documentation"Project Planning for Drives."

The following data are required prior to project planning.

3.2 Check list for project planning of overhead trolley drives

The type of trolley is mainly important for calculation of the overhung load at the inputend. The center of gravity for the load is usually at A/2. Indicate any deviating load dis-tributions. Values A and B are necessary to calculate the shifting of the load in the as-cending sections. The front drive will usually travel in ascending sections due to thehigher contact pressure between carrying wheel and track. Indicate any deviations fromthis situation. During the acceleration phase, depending on values A and B, one of thecarrying wheels will carry the load while the other will run without load.

Type of trolley

Trolley principle 1 one carrying wheel / one driven wheel

S = Center of gravity load

Trolley principle 2 two carrying wheels / one driven wheel


52635AXXFigure 4: Trolley principle 1

S


•

B

A

S


3Check list for project planning of overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

Trolley principle 3 four carrying wheels / two driven wheels



•

A

B

S


3 Request form overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

3.3 Request form overhead trolley drives

Fill in the requested information and submit form to your respective SEW office

Request form for overhead trolley drive with request for

Type of trolley

Carrying wheel

Customer, company: ........................................................................................... .

Contact person: .....................................................................................................

Phone/Fax: ...........................................................................................................

E-mail: ....................................................................................................................

Street: ..................................................................................................................

Zip code: ..............................................................................................................

Place, date: ............-................................................................................................

Return call Project planning of drive Review

Curve travel needs to be closely analyzed with two or more driving wheels, be-cause there can be different output speeds particularly with small curve radii.

• Travel principle (1, 2 or 3) .............................

• Distance A .............................

• Distance B .............................

• Number of drives .............................

• Does the front drive travel in ascending sections? Yes No

• Carrying wheel diameter .............................

• Carrying wheel material .............................


3Request form overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

Coupling Use of coupling

Coupling under load

Incline

You can enter several inclines.

Speed

Mains operation with one speed

Mains operation with pole-chang-ing motor

Frequency inverter operation

for maintenance for operation

Yes No

• Incline angle .............................

• Length of incline .............................

• Travelling speed .............................

• Number of cycles .............................

• Travelling speed fast .............................

• Travelling speed slow .............................

• Number of cycles .............................

• Does the drive travel with low speed at incline? Yes No

• Maximum travelling speed .............................

• Maximum motor speed .............................

• Control range or minimum speed .............................

• Velocity at incline .............................

• Requested acceleration .............................

• Cyclic duration factor .............................

• Number of cycles .............................


3 Request form overhead trolley drivesProject Planning of Drives for Overhead Trolley Systems

Weight

Information on gearmotor

• Maximum weight .............................

• Minimum weight .............................

• Mounting position .............................

• Position of operating lever .............................

• Coating (standard RAL 7031) .............................

• Ambient temperature .............................

• Mechanical brake Yes No

– Maximum permitted decelerationdistance

.............................

– Stopping accuracy .............................

– Brake voltage .............................

– Brake rectifier BG or BGE) .............................

– Cut-off in the DC and AC circuits Yes No

• Motor .............................

– Rated voltage .............................

– Rated frequency .............................

– Motor protection (TH/TF)

.............................

– Plug connectors .............................


3Project planning overhead trolley driveProject Planning of Drives for Overhead Trolley Systems

3.4 Project planning overhead trolley drive

Efficiency of gear units

The efficiency of the gear units is mainly determined by the gearing and bearing friction.Keep in mind that the starting efficiency of a gear unit is always less than its efficiencyat operating speed. This factor is especially pronounced in the case of helical-worm andSpiroplan® right-angle gearmotors.

K gear unit The efficiency of helical-bevel gear units is 94% (3 stage).

S and W gear units

The gearing in helical-worm and Spiroplan® gear units produces a high proportion ofsliding friction. That is the reason why these gear units have higher gearing losses andlower efficiencies than K gear units.

The efficiency depends on the following factors:

• Gear ratio of the helical-worm or Spiroplan® stage

• Input speed

• Gear unit temperature

Helical-worm gear units are helical gear/worm combinations that are significantly moreefficient than plain worm gear units. The efficiency may reach η < 0.5 if the helical-wormor Spiroplan® stage has a very high ratio step.

Self-locking Retrodriving torques on helical-worm or Spiroplan® gear units produce an efficiency ofη’ = 2 - 1/η, which is significantly less favorable than the forward efficiency η. The heli-cal-worm or Spiroplan® gear unit is self-locking if the forward efficiency η ≤ 0.5. A fewhelical-worm gear units with the largest gear ratio are statically self-locking. Spiroplan®

gear units as of i ≥ 19.5 are statically and partly dynamically self-locking.

Contact SEW-EURODRIVE if you wish to make technical use of the braking effect ofself-locking characteristics.


3 Project planning overhead trolley driveProject Planning of Drives for Overhead Trolley Systems

Run-in phase The tooth flanks of new helical-worm and Spiroplan® gear units are not yet completelysmooth. That fact makes for a greater friction angle and less efficiency than during lateroperation. This effect becomes more apparent the greater the gear ratio. Subtract thefollowing values from the listed efficiency during the run-in phase:

The run-in phase usually lasts 24 hours. Helical-worm and Spiroplan® gear unitsachieve their listed rated efficiency values when:

• the gear unit has been run in completely,

• the gear unit has reached nominal operating temperature,

• the recommended lubricant has been filled in and

• the gear unit is working within the rated load range.

Churning losses In certain gear unit mounting positions (→ Sec. "Mounting Positions and Important Or-der Information") the first reduction stage is completely immersed in the lubricant. Withlarger gear unit sizes and high circumferential velocities of the input stage, this gives riseto churning losses constituting a factor which cannot be ignored. Contact SEW-EURO-DRIVE if you wish to use gear units of this type.

If possible, use mounting position M1 for HK and HS gear units to keep the churninglosses low.

Worm Spiroplan®

i range η reduction i range η reduction

1 start ca. 50 ... 280 ca. 12 % ca. 40 ... 75 ca. 15 %

2 start ca. 20 ... 75 ca. 6 % ca. 20 ... 30 ca. 10 %

3 start ca. 20 ... 90 ca. 3 % ca. 15 ca. 8 %

4 start - - ca. 10 ca. 8 %

5 start ca. 6 ... 25 ca. 3 % ca. 8 ca. 5 %

6 start ca. 7 ... 25 ca. 2 % - -


3Project planning noteProject Planning of Drives for Overhead Trolley Systems

3.5 Project planning note

Keep the following peculiarities in mind for overhead trolley drives.

Determining the service factor

The effect of the trolley on the gear unit is taken into account to a sufficient level of ac-curacy using the service factor fB. The service factor is determined according to the dailyoperating time and the starting frequency Z. Three load classifications are considereddepending on the mass acceleration factor. You can read off the service factor applica-ble to your application in the following figure. The service factor determined using thisdiagram must be less than or equal to the service factor as given in the selection tables.

(1) Starting frequency [1/h]

Load classification Three load classifications are differentiated:

(I) Uniform, permitted mass acceleration factor ≤ 0.2

(II) Moderate shock load, permitted mass acceleration factor ≤ 3

(III) Heavy shock load, permitted mass acceleration factor ≤ 10

52931AXXFigure 7: Service factor fB

* Daily operating time in hours/day** Starting frequency Z: The cycles include all starting and braking procedures as well as changeovers

from low to high speed and vice versa.

B

[1]


3 Project planning noteProject Planning of Drives for Overhead Trolley Systems

Mass acceleration factor

The mass acceleration factor is calculated as follows:

"All external mass moments of inertia" are the mass moments of inertia of the driven ma-chine and the gear unit, scaled down to the motor speed. The calculation for scalingdown to motor speed is performed using the following formula:

"Mass moment of inertia at the motor end" is the mass moment of inertia of the motorand, if installed, the brake and the flywheel fan (Z fan).

Service factors fB > 2.0 may occur with large mass acceleration factors (> 10), high lev-els of backlash in the transmission elements or large overhung loads. ContactSEW-EURODRIVE in such cases.

Service factor: SEW fB

The method for determining the maximum permitted continuous torque Ma max and us-ing this value to derive the service factor fB = Ma max/Ma is not defined in a standard andvaries greatly from manufacturer to manufacturer. With their SEW service factor fB = 1,SEW gear units in any case afford an extremely high level of safety and reliability in thefatigue strength range (exception: wearing of the worm wheel in helical-worm gearunits). Under certain circumstances, the SEW service factor may not be comparablewith the information given by other gear unit manufacturers. If in doubt, please contactSEW-EURODRIVE to find out more detailed information for your specific drive.

Example Mass acceleration factor 2.5 (load classification II), 14 hours of daily operation (read at16 h/d) and 300 cycle times/hour result in the service factor fB = 1.43. According to theselection tables, the selected gearmotor must then have an SEW fB value = 1.43 orgreater.

JXJnnN

= Reduced mass moment of inertia on the motor shaft= Mass moment of inertia referenced to the output speed of the gear unit= Output speed of the gear unit= Motor speed

Mass acceleration factor =All external mass moments of inertia

Mass moment of inertia on the motor end

J = J •X ( )nnM

2


3Project planning noteProject Planning of Drives for Overhead Trolley Systems

HS.. Helical-worm gear units

Two further service factors have to be taken into account with HS.. helical-worm gearunits in addition to the service factor fB show in Fig. 4. These are:

• fB1 = Service factor from the ambient temperature

• fB2 = Service factor from the cyclic duration factor

The additional service factors fB1 and fB2 can be determined by referring to the followingdiagrams. The load classification is taken into consideration in fB1 in the same way asin fB.

Contact SEW-EURODRIVE in case of temperatures below -20 °C (→fB1).

The total service factor applicable to helical-worm gear units is calculated as follows:

fBges = fB • fB1 • fB2

Example The gearmotor with the service factor fB = 1.43 in the previous example is to be a helical-worm gearmotor.

Ambient temperature J = 25 °C → fB1 = 1.05 (read off at load classification II)

Time under load = 30 min/h → cdf = 50 % → fB2 = 1.02

The total service factor is fBtot = 1.43 • 1.05 • 1.02 = 1.53

According to the selection tables, the selected helical-worm gearmotor must have anSEW fB value of 1.5 or greater.

00657BXXFigure 8: Additional service factor fB1

fB2

-20 0-10 20 40 6020 8030 100 %ED40 50°C

fB1

1.0 0.6

1.2 0.8

1.4 1.0

1.6

1.8

(III)

(II)

(I)

cdf (%) =Time under load in min/h

60• 100


4 General information about mounting positionsMounting Positions

4 Mounting Positions4.1 General information about mounting positions

Mounting posi-tion designation

In the case of right-angle gearmotors for overhead trolley systems, SEW distinguishesbetween four mounting positions M1...M4.

The following figure shows the spatial orientation of the overhead trolley drive in mount-ing positions M1...M6.

Symbols used The following table shows which symbols are used in the mounting position sheets andwhat they mean:

Mounting positions M5 and M6 are available for overhead trolley drives HW30 and HS40as well as mounting position M5 for overhead trolley drive HS41.

51527AXXFigure 9: Diagram of mounting positions M1...M6 for overhead trolley drives

M1

M4

M3

M6M5

M2

Symbol Meaning

Breather valve

Oil level plug

Oil drain plug

M1 … M6M1 … M6


4General information about mounting positionsMounting Positions

Position of motor terminal box and cable entry

The position of the motor terminal box has so far been specified with 0°, 90°, 180° or270° as viewed onto the fan guard = B-end (→ Figure 10. A change in the product stan-dard EN 60034 specifies that the following designations will have to be used for terminalbox positions in the future:

• As viewed onto the output shaft = A-end

• Designation as R (right), B (bottom), L (left) and T (top)

This new designation applies to foot-mounted motors without a gear unit in mounting po-sition B3 (= M1). The previous designation is retained for gearmotors. Figure 10 showsboth designations. Where the mounting position of the motor changes, R, B, L and T arerotated accordingly. In motor mounting position B8 (= M3), T is at the bottom.

The position of the cable entry can be selected as well. The positions are "X" (= standardposition), "1", "2" or "3" (→ Figure 10).

Unless indicated otherwise, you will receive the terminal box type 0° (R) with "X" cableentry. We recommend selecting cable entry "2" with mounting position M3.

51302AXXFigure 10: Position of terminal box and cable entry

270°

90°

180°

0° (R)

0°(R)

180° (L)

1

XX

X

X

3

2

13

X

2

(T)

(L)

(B)

• When the terminal box is in the 90° (B) position, check to see if the gearmotor hasto be supported.

• Only cable entries "X" and "2" are possible with the DR63 motor. Exception:Cableentry "3" is also possible for DR63 with IS plug connector.

• The following cable entries are possible in the DT71..BMG motor with gear unitflange diameters 160 mm and 200 mm:

Terminal box position 0° (R) 90° (B) 180° (L) 270° (T)

Possible cable entries "X", "1", "3" "X", "1", "3" "1", "2", "3" "X", "1", "3"

M1 … M6M1 … M6


4 General information about mounting positionsMounting Positions

Position of the output shaft

Position of the output shaft:

Position of oper-ating lever

The position of the operating lever or the actuator travel correspond to VDI guideline3643 for overhead trolley drives HW30 and HS40 (light load range) as well as HS41(heavy load range).

The possible operating lever positions are 0° and 180° for heavy load overhead trolleydrives HS50, HS60 as well as HK30, HK40, HK50 and HK60 as viewed onto the sealingflange.

In mounting position M1, the operating lever is located at 180° (see following figure);HS50, HS60 and HK40 can have the operating lever located at 90° and 270°. The posi-tion can be limited with the setscrew [1] for models HK30, HK50 and HK60.

Only output shaft position A is available for overhead trolley drives HW30 and HS40/41.

Output shaft positions A or B are possible for HK30/HK40/HK50/HK60 and HS50/HS60overhead trolley drives.

51555AXXFigure 11: Output shaft A or B

A

B

52721AXXFigure 12: Position of operating lever

0°

270°

180°

[1]

90°

M1 … M6M1 … M6


4HW30 DR../DT..Mounting Positions

4.2 HW30 DR../DT..

M1 … M6M1 … M6


4 HS40 DR../DT.., HS41 DR../DT..Mounting Positions

4.3 HS40 DR../DT.., HS41 DR../DT..

M1 … M6M1 … M6


4HS50.., HS60 DR../DT../DV..Mounting Positions

4.4 HS50.., HS60 DR../DT../DV..

M1 … M6M1 … M6


4 HK30.., HK40.., HK50.., HK60 DR../DT../DV..Mounting Positions

4.5 HK30.., HK40.., HK50.., HK60 DR../DT../DV..

M1 … M6M1 … M6


5General informationLubricants

5 Lubricants5.1 General information

Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with alubricant fill adapted for the specific gear unit and mounting position. The decisive factoris the mounting position (M1...M6, → Sec. "Mounting Positions") specified when order-ing the drive. You must adapt the lubricant fill to any subsequent changes made to themounting position (→ Sec." Lubricant fill quantities").

Lubricant table The lubricant table for SEW drives on the following page shows the permitted lubricantsfor SEW gear units. Please note the following key to the lubricant table.

Key to the lubricant table

Abbreviations used, meaning of shading and notes:

Anti-friction bear-ing greases

The anti-friction bearings in SEW gear units and motors are given a factory-fill with thegreases listed below. SEW-EURODRIVE recommends regreasing anti-friction bearingswith a grease fill at the same time as changing the oil.

CLP = Mineral oil

CLP PG = Polyglycol (W gear units, conforms to USDA-H1)

CLP HC = Synthetic hydrocarbons

E = Ester oil (water pollution danger category WGK 1)

HCE = Synthetic hydrocarbons + ester oil (USDA - H1 certification)

HLP = Hydraulic oil

= Synthetic lubricant (= synthetic anti-friction bearing grease)

= Mineral lubricant (= mineral-based anti-friction bearing grease)

1) Helical-worm gear units with PG oil: Please contact SEW

2) Special lubricant for Spiroplan® gear units only

3) Recommendation: Select SEW fB ≥ 1.2

4) Pay attention to critical starting behavior at low temperatures!

5) Low-viscosity grease

6) Ambient temperature

Lubricant for the food industry

Biodegradable oil (lubricant for use in agriculture, forestry and water resources)OilOil

Ambient temperature Manufacturer Type

Anti-friction bearing in gear unit

-30 °C ... +60 °C Mobil Mobilux EP 2

-40 °C ... +80 °C Mobil Mobiltemp SHC 100

Anti-friction bearing in motor

-25 °C ... +80 °C Esso Unirex N3

-25 °C ... +60 °C Shell Alvania R3

+80 °C ... +100 °C Klüber Barrierta L55/2

-45 °C ... -25 °C Shell Aero Shell Grease 16

Special greases for anti-friction bearings in gear units:

-30 °C ... +40 °C Aral Aral Eural Grease EP 2

-20 °C ... +40 °C AralKlüber

Aral Aralub BAB EP 2Klüberbio M32-82OilOil

The following grease quantities are required:

• For fast-running bearings (motor and gear unit input end): Fill the cavities betweenthe rolling elements one third full with grease.

• For slow-running bearings (in gear units and at gear unit output end): Fill the cavitiesbetween the rolling elements two thirds full with grease.


5 Lubricant tableLubricants

5.2 Lubricant table

50258AXX

Oil

Oil

Oil

VG

220

BP

En

erg

ol

GR

-XP

220

VG

220

BP

En

ers

yn

SG

-XP

220

VG

220

VG

15

0

VG

15

0

VG

100

VG

15

0

VG

100

SA

E 7

5W

90

(~V

G 1

00

)

VG

22

VG

15

VG

68

-46

VG

32

BP

En

erg

ol

GR

-XP

100

VG

32

BP

En

erg

ol

HL

P-H

M 1

0

VG

68

0B

P E

nerg

ol

GR

-XP

68

0

VG

68

0B

P E

ne

rsy

n

SG

-XP

68

0

VG

46

0

VG

15

0

BP

En

erg

ol

GR

-XP

100

BP

En

erg

rea

se

LS

-EP

00

VG

220

VG

32

VG

46

0

VG

46

0

VG

46

0

VG

46

0

00

000 -

0

0+

100

+50 +

40

+8

0

+8

0

+4

0

+4

0

+4

0

+4

0

+4

0

+4

0+6

0

+6

0

-20

-20

-20

+4

0-1

5

-20

-30

4)

4)

6)

4)

4)

4)

4)

4)

3)

2)

1)

1)

4)

4)

5)

-30

-40

-40-2

0

-25

-40

+8

0

+1

0

+1

0

+1

0

+2

0

-25

0

-40

0

-40

+2

5

-25

-20

-30

-40

-40

+1

0

+1

0

-20

-10

-50

Sta

ndard

DIN

(IS

O)

ISO

,NL

GI

CL

P(C

C)

CL

P P

G

CL

P (

CC

)

CL

P (

CC

)

CL

P H

C

HL

P (

HM

)

HL

P (

HM

)

CL

P (

CC

)

CL

P P

G

01 805 792

CL

P H

C

CL

P H

C

CL

P P

G

CL

P H

C

SE

W P

G

AP

I G

L5

CL

P P

G

DIN

51

81

8

EHC

E

R...

K...(

HK

...)

F...

S...(

HS

...)

R...,K

...(

HK

...)

,

F...,S

...(

HS

...)

R3

2

R3

02

W...(

HW

...)

Ren

olin

CL

P 2

20

Op

tig

ear

BM

22

0M

ero

pa

22

0Tri

bo

l

11

00

/22

0

Op

tifl

ex A

220

Syn

lub

e

CL

P 2

20

Tri

bo

l

80

0/2

20

Re

no

lin

Un

isy

nC

LP

22

0

Op

tig

ea

r S

yn

-th

eti

c A

22

0P

inn

ac

le

EP

220

Pin

na

cle

EP

15

0

Pin

na

cle

EP

46

0

Pin

na

cle

EP

15

0

Ran

do

EP

As

hle

ss

46

Ce

tus

PA

O 4

6

Ce

tus

PA

O 4

6

Tri

bo

l

15

10

/22

0

Ren

olin

CL

P 1

50

Op

tig

ear

BM

10

0M

ero

pa

15

0Tri

bo

l

11

00

/10

0

Ren

olin

B 4

6 H

VI

Op

tig

ear

32

Tri

bo

l

11

00

/68

Ra

nd

o

HD

Z 1

5

Ren

olin

CL

P 6

80

Op

tig

ear

BM

68

0M

ero

pa

68

0Tri

bo

l

11

00

/68

0

Syn

lub

e

CL

P 6

80

Syn

lub

e

CL

P 2

20

Mu

ltif

ak

68

33

EP

00

Mu

ltif

ak

EP

000

Tri

bo

l

80

0/6

80

Ren

olin

CL

P 1

50

Ren

olin

SF

7 -

04

1

Op

tig

ear

BM

10

0M

ero

pa

10

0Tri

bo

l

11

00

/10

0

Op

tifl

ex A

220

Tri

bo

l

80

0/2

20

Op

tile

b

GT

460

Op

tisyn

t

BS

46

0

Lo

ng

tim

e

PD

00

Sh

ell

Om

ala

220

Sh

ell T

ivela

WB

Sh

ell

Om

ala

22

0 H

D

Sh

ell

Om

ala

10

0

Sh

ell T

ellu

s

T 3

2

Sh

ell T

ellu

s

T 1

5

Sh

ell

Om

ala

68

0

Sh

ell

Om

ala

46

0 H

D

Sh

ell

Om

ala

10

0

Sh

ell

Ca

ss

ida

Flu

id G

L 4

60

Sh

ell T

ivela

Co

mp

ou

nd

A

Sh

ell

Alv

an

iaG

L 0

0

Ara

l D

eg

ol

BG

220

Ara

l D

eg

ol

GS

220

Ara

l D

eg

ol

PA

S 2

20

Ara

l D

eg

ol

BG

10

0

Ara

l D

eg

ol

BG

46

Ara

l D

eg

ol

BG

68

0

Ara

l D

eg

ol

BG

10

0

Ara

l D

eg

ol

BA

B 4

60

Ara

l E

ura

l

Ge

ar

46

0

Ara

lub

MF

L 0

0

Klü

be

roil

GE

M 1

-22

0

Klü

be

rsy

nth

GH

6-2

20

Klü

be

rsy

nth

EG

4-2

20

Klü

be

rsy

nth

EG

4-1

50

Klü

be

roil

GE

M 1

-15

0

Klü

be

roil

GE

M 1

-68

Klü

be

r-S

um

mit

Hy

Sy

n F

G-3

2

Klü

be

r-S

um

mit

Hy

Sy

n F

G-3

2

Iso

fle

x

MT

30

RO

T

Klü

be

roil

GE

M 1

-68

0

Klü

be

rsy

nth

GH

6-6

80

Klü

be

rsy

nth

EG

4-4

60

Klü

be

rsy

nth

EG

4-1

50

Klü

be

roil

GE

M 1

-15

0

Klü

be

rsy

nth

GH

6-2

20

Klü

be

rsy

nth

GE

46

-12

00

Klü

be

r S

EW

HT-4

60

-5

Klü

be

rsy

nth

UH

1 6

-46

0

Klü

be

roil

4U

H1

-46

0

Klü

be

rbio

CA

2-4

60

Mo

bilg

ear

63

0

Mo

bil

Gly

go

lyle

30

Mo

bil

SH

C 6

30

Mo

bil

SH

C 6

29

Mo

bilg

ear

62

7

Mo

bilg

ear

62

7

Mo

bil

D.T

.E. 1

3M

Mo

bil

SH

C 6

24

Mo

bil

D.T

.E. 11

M

Mo

bilg

ear

636

Mo

bil G

lyg

oyle

HE

680

Mo

bil

SH

C 6

34

Mo

bil

SH

C 6

29

Mo

bil

Gly

go

yle

30

Mo

bil

SH

C 6

24

Gly

go

yle

Gre

as

e 0

0

Mo

bilu

x

EP

00

4

Mo

bilu

be S

HC

75

W9

0-L

S

°C

Mo

bil®

Oil

Oil

Sta

ndard

Sta

ndard

Sta

ndard


5Lubricant fill quantityLubricants

5.3 Lubricant fill quantity

The specified fill quantities are recommended values. The precise values vary depend-ing on the number of stages and gear ratio. When filling, it is essential to check the oillevel plug since this indicates the precise oil level.

The following table shows the lubricant fill quantities depending on the mounting positionM1...M6.

Gear unit type

Fill quantity in liters

M1 M2 M3 M4 M5 M6

HW30 0.65 0.65 0.65 0.75 0.65 0.65

HS40 1.0 1.0 1.0 1.45 1.35 1.0

HS41 1.0 1.0 1.0 1.45 1.35 -

HS50 1.4 1.4 1.5 1.95 - -

HS60 2.8 2.7 2.8 3.9 - -

HK30 1.35 1.20 1.15 1.45 - -

HK40 1.5 1.8 2.0 2.4 - -

HK50 2.5 2.7 2.9 3.7 - -

HK60 2.7 2.9 3.1 3.9 - -


6 Scope of deliveryGeneral Notes on Dimension Sheets

6 General Notes on Dimension Sheets6.1 Scope of delivery

Lifting eyebolts The drives have either a cast-on or screw-on eyebolt.

Breather valve The gear unit dimension drawings are always shown with screw plugs. The correspond-ing screw plug is replaced by an activated breather valve at the factory depending onthe ordered mounting position. This means the contour dimensions may be slightly dif-ferent.

6.2 Tolerance

The following tolerance applies for the specified dimension:

Shaft height

Shaft end Diameter tolerance:

Keys: according to DIN 6885 (domed type).

Center bores: in accordance with DIN 332, shape DR

Flanges Centering shoulder tolerance:

= Standard parts supplied by SEW-EURODRIVE.

= Standard parts not supplied by SEW-EURODRIVE.

Gear unit/motor type Screw-on eyebolt Cast-on eye bolts

HW30 X -

HS40 X -

HS41 X -

HS50, HS60 - X

HK30, HK40, HK50, HK60 - X

h ≤ 250 mm → -0.5 mm

∅ ≤ 50 mm → ISO k6

∅ > 50 mm → ISO m6

∅ ≤ 230 mm Flange size (A120...A300) → ISO k6


6ToleranceGeneral Notes on Dimension Sheets

Motor dimen-sions

Brake motors In brake motors, dimensions G1B apply instead of G1 and KB instead of K.

Motor option The motor dimensions may differ as a result of motor options. Please refer to the dimen-sion drawings of the motor options.

Special designs The dimensions of the terminal box on special versions such as KS or CSA may differfrom the standard dimensions.

prEN 50347 European standard EN 50347 became effective in August 2001. This standard adoptsthe dimension designations for three-phase AC motors for sizes 56 to 315M and flangesizes 65 to 740 from the IEC 72-1 standard.

The new dimension designations given in EN 50347 / IEC 72-1 are used for the dimen-sions in question in the dimension tables of the dimensions sheets.

The following dimensions are affected in gearmotors:

Dimension Old designation To EN 50347

Diameter G AC

Distance from center line to outer contour of termi-nal box

G1 AD

Distance from flange surface to end of machine KM LB


6 Structure of the selection tables for gearmotorsGeneral Notes on Dimension Sheets

6.3 Structure of the selection tables for gearmotors

Key 1. Rated power of drive motor

2. Output speed

3. Output speed

4. Gear unit reduction ratio

5. permitted overhung load on output side (random force application angle)

6. 90° force application angle (see definition force application on page 8)

7. 270° force application angle (see definition force application on page 8)

8. Service factor

9. Gear unit type

10.Motor type

11.Weight

12.Dimension sheet page number

51777AXX

Pm na M aF

RaSEW-fB

[kW] [1/min] [Nm] [N]

m

[kg]FRa

90

[N]

FRa

270

[N]

i

[1] [2] [3] [4] [5] [7] [8] [9] [10] [11] [12][6]


6Selection table HW30, HS40 (light load)General Notes on Dimension Sheets

6.4 Selection table HW30, HS40 (light load)

Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.12 6.97.58.71011121516192021222529313642

9589776864574944394436413531292522

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48

59906110630064206470650065006500650065006500650065006500650065006220

59906110630064206470650065006500650065006500650065006500650065006240

59906110630064206470650065006500650065006500650065006500650065006290

1.351.451.701.902.02.32.72.93.42.93.63.23.74.24.55.16.0

HS 40 DR 63S4 17 54

18232935425056718496

2826232117161513119.8

75.00 60.00 48.00 39.00 32.50 27.50 24.50 19.50 16.33 14.33

5600560056005600558052805080473044704290

5600560056005600560054705270488046004400

5600560056005600560054005200482045504360

2.52.73.13.44.14.44.75.65.66.1

HW 30 DR 63S4 13 53

0.18 8.39.610121416181920212428303541465357657580

121107100887769606957645549464034312625232019

158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47

540057505880611063106410650064106500648065006500650065006260604057405620532050804970

540057505880611063106410650064106500648065006500650065006300607057705650533050904990

540057505880611063106410650064106500648065006500650065006370614058305700540051505040

1.101.201.301.451.701.902.2

1.902.32.02.42.72.93.33.84.34.95.25.05.76.1

HS 40 DR 63M4 17 54

18222834414854688192

129161

44403532272523201715129.5

75.00 60.00 48.00 39.00 32.50 27.50 24.50 19.50 16.33 14.33 10.25 8.20

560056005600560055605260507047304480430038703610

560056005600560056005570536049704680448040003710

560056005600560056005450525048804600441039403660

1.601.752.02.22.62.83.03.63.63.94.34.2

HW 30 DR 63M4 13 53


6 Selection table HW30, HS40 (light load)General Notes on Dimension Sheets

Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.25 12141518191920242729344045525664747991

107120

12410898859780907868645648433735332927232018

110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80

529057205940618059406250608062906420648065006240602057305610528050504950473044904340

529057205940618059406250608062906420648065006290607057705650530050704960474045104350

529057205940618059406250608062906420648065006390616058505720539051505040481045604400

1.051.201.351.551.351.601.451.651.902.02.32.73.03.53.73.54.04.35.05.86.4

HS 40 DR 63L4 18 54

17222733404753678091

127159

625750453835332824221613

75.00 60.00 48.00 39.00 32.50 27.50 24.50 19.50 16.33 14.33 10.25 8.20

470050305420560054805180500046704440427038503600

560056005600560056005600540050104720451040203730

560056005600560056005440524048804610442039503660

1.151.251.401.551.852.02.12.52.52.83.13.0

HW 30 DR 63L4 14 53

0.37 192122252931364248565968788497114128150160190

11911212610996907867605249464037322825212017

71.75 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

54405610524056905980609062806030583055505440508048704770457043504200400039203720

54405610524056905980609062806100589056105490511048904800459043704220401039303730

54405610524056905980609062806250602057205600524050104910468044504290408039903780

1.101.151.051.201.351.451.651.952.22.52.72.52.93.13.64.24.65.45.76.1

HS 40 DT 71D4 19 54

232935425056718496

135168

8069635349463933302319

60.00 48.00 39.00 32.50 27.50 24.50 19.50 16.33 14.33 10.25 8.20

35404110458052004920476044604250410037203480

56005600560056005530532049304650444039603670

56005600560055905270509047404490431038503570

0.901.001.101.301.401.551.801.802.02.22.1

HW 30 DT 71D4 15 53


6Selection table HW30, HS40 (light load)General Notes on Dimension Sheets

Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.55 364247555967778396112126147157187

118101917874696056494237323026

38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

54705860573054705370495047604670448042804140395038703680

54705860583055505440498047904700451043004160397038903690

54705860602057205600519049704870465044204270406039803770

1.101.301.451.651.751.651.902.02.42.83.13.63.84.0

HS 40 DT 80K4 21 54

49568395

133166

746950463428

27.50 24.50 16.33 14.33 10.25 8.20

409044504110397036303410

559053804700448039903700

520050204460429038303550

0.951.001.201.301.451.40

HW 30 DT 80K4 17 53

0.75 48565968788497114128150160190

12210699938176665650434134

29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

535053405240476045904510434041604030386037803600

535054405340481046304550438041904060388038103620

535056705550508048704780457043504210401039303720

1.051.251.301.251.451.501.752.12.32.62.83.0

HS 40 DT 80N4 22 54

8496

135168

68614638

16.33 14.33 10.25 8.20

3920380035103310

4690447039803690

4370422037803500

0.901.001.101.05

HW 30 DT 80N4 18 53


6 Selection table HS41, HS50, HK30, HS50, HK40, HK50, HK60 (heavy load)General Notes on Dimension Sheets

6.5 Selection table HS41, HS50, HK30, HS50, HK40, HK50, HK60 (heavy load)

Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.12 6.47.37.6

11210096

217.41 190.11 180.60

250002500025000

250002500025000

250002500025000

4.95.55.8

HS 60 DR 63S4 39 57

6.97.58.71011121516

9992807167595146

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00

1470014700148001490014900150001500015100

1500015000151001510015200152001520015200

1550015500155001550015500155001550015500

3.03.33.84.34.55.15.96.6

HS 50 DR 63S4 24 56

6.97.58.7101112151619202122252931

958977686457494439443641353129

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22

100001000010000100001000010000100001000010000100001000010000100001000010000

100001000010000100001000010000100001000010000100001000010000100001000010000

100001000010000100001000010000100001000010000100001000010000100001000010000

1.902.02.32.62.83.23.74.14.64.14.84.45.15.86.2

HS 41 DR 63S4 17 55

101113151618

11010187757162

131.87 121.48 104.37 90.86 85.12 75.20

185001850018500185001850018500

185001850018500185001850018500

185001850018500185001850018500

3.74.04.65.35.76.4

HK 40 DR 63S4 29 59

131416192024283136

888170605649413732

106.38 97.81 83.69 72.54 67.80 58.60 49.79 44.46 37.97

100001000010000100001000010000100001000010000

100001000010000100001000010000100001000010000

100001000010000100001000010000100001000010000

2.32.52.93.33.64.14.85.46.4

HK 30 DR 63S4 16 58

0.18 6.16.97.38.39.8111213

1751561491331151059389

217.41 190.11 180.60 158.45 134.40 121.33 106.75 100.80

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

3.13.53.74.24.85.35.96.2

HS 60 DR 63M4 39 57

6.67.18.39.610121416181920212428

154143125110104917971627058655649

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32

1420014300144001460014600147001480014900150001480015000149001490015000

1470014800149001500015000151001510015100152001500015200151001510015200

1550015500155001550015500155001550015500155001540015500154001540015400

1.952.12.42.72.93.33.84.24.74.34.94.65.36.1

HS 50 DR 63M4 24 56


6Selection table HS41, HS50, HK30, HS50, HK40, HK50, HK60 (heavy load)General Notes on Dimension Sheets

Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.18 6.67.18.39.610121416181920212428303541465357657580

149138121107100887769606957645549464034312625232019

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47

98809900994099709990

100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000

99409960

100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000

1.201.301.501.701.802.02.42.62.92.63.12.83.33.74.04.55.05.45.96.15.05.76.1

HS 41 DR 63M4 17 55

9.111

189161

145.14 123.85

2500025000

2500025000

2500025000

3.23.7 HK 50 DR 63M4 33 60

10111315161819212327

1721581361181119891827464

131.87 121.48 104.37 90.86 85.12 75.20 69.84 63.30 56.83 48.95

18500185001850018500185001850018500185001850018500

18500185001850018500185001850018500185001850018500

18500185001850018500185001850018500185001850018500

2.32.52.93.43.64.14.44.95.46.3

HK 40 DR 63M4 29 59

1214161819232730353744465357

1391271099588766558494639383330

106.38 97.81 83.69 72.54 67.80 58.60 49.79 44.46 37.97 35.57 29.96 28.83 24.99 23.36

1000010000100001000010000100001000010000100001000010000100001000010000

1000010000100001000010000100001000010000100001000010000100001000010000

1000010000100001000010000100001000010000100001000010000100001000010000

1.451.551.852.12.32.63.13.54.14.35.15.36.26.4

HK 30 DR 63M4 16 58

0.25 6.06.87.28.29.7111213151720

24522021018716114713112510811097

217.41 190.11 180.60 158.45 134.40 121.33 106.75 100.80 85.83 75.06 65.63

2500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000

2.22.52.63.03.43.74.24.45.15.56.2

HS 60 DR 63L4 40 57



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.25 6.57.08.29.51012141518191920242729344045647479

21520017615514612911110187998292796965574944332927

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 20.33 17.62 16.47

137001380014000142001430014400146001460014800146001480014600147001480014900149001500015100150001510015100

144001450014600147001480014900150001500015100149001510014900150001510015100151001520015200151001520015200

154001550015500155001550015500155001550015500154001550015400154001540015400154001540015400154001540015400

1.401.501.701.952.12.32.73.03.33.03.53.33.84.34.65.25.86.25.26.06.4

HS 50 DR 63L4 25 56

6.57.08.29.51012141518191920242729344045525664747991

107120

21019517015014112410898859780907868645648433735332927232018

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80

97109750982098709900994099709990

100009970

100009980

10000100001000010000100001000010000100001000010000100001000099009600

99409970

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000099309610

980098409900994099609990

10000100001000010000100001000010000100001000010000100001000010000100001000010000100001000099909660

0.850.951.051.201.251.451.651.852.1

1.852.22.02.32.62.83.23.53.84.24.33.54.04.35.05.86.4

HS 41 DR 63L4 18 55

9.011

265225

144.79 123.54

4000040000

4000040000

4000040000

3.13.6 HK 60 DR 63L4 45 61

9.011121314

265225199189166

145.14 123.85 108.29 102.88 90.26

2500025000250002500025000

2500025000250002500025000

2500025000250002500025000

2.32.63.03.23.6

HK 50 DR 63L4 34 60

9.911121415171921232733

2402251921671561381281161049073

131.87 121.48 104.37 90.86 85.12 75.20 69.84 63.30 56.83 48.95 39.61

1850018500185001850018500185001850018500185001850018500

1850018500185001850018500185001850018500185001850018500

1850018500185001850018500185001850018500185001850018500

1.651.802.12.42.62.93.13.43.84.55.5

HK 40 DR 63L4 29 59



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.25 1213161819222629343743455256647685

1951801541331251089182706555534643373228

106.38 97.81 83.69 72.54 67.80 58.60 49.79 44.46 37.97 35.57 29.96 28.83 24.99 23.36 20.19 17.15 15.31

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000

1.001.101.301.501.601.852.22.52.93.13.63.84.44.65.05.96.2

HK 30 DR 63L4 17 58

0.37 6.47.37.68.710111314161821222530

34531029526022520518417515115413612911498

217.41 190.11 180.60 158.45 134.40 121.33 106.75 100.80 85.83 75.06 65.63 62.35 54.70 46.40

2500025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

1.601.801.852.12.42.73.03.13.63.94.44.65.36.1

HS 60 DT 71D4 41 57

6.97.58.7101112151619202122252931364248565968788497114

305285245220205180156141122139115128111979179686153494640383328

201.00 184.80 158.12 137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10

12900131001340013700138001400014200143001450014200145001430014500146001460014700148001490015000150001490015000150001470014000

13900140001420014400145001460014700148001490014600149001470014800149001490015000151001510015200152001500015000151001490014200

15300154001540015500155001550015500155001550015400155001540015400154001540015400154001540015400154001530015300153001470014000

1.001.051.201.401.451.651.902.12.42.22.52.32.73.13.33.74.14.44.95.03.74.34.65.36.2

HS 50 DT 71D4 25 56



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.37 101112151619202122252931364248565968788497114128150160190

21019917515113711913611212610996907867605249464037322825212017

137.05 128.10 110.73 94.08 84.00 71.75 69.39 67.20 63.80 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

971097509810987099109950987099609900994099709990

10000100001000010000100001000099009790952092008980866085208170

99409970

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000097009390897088008370

98009830989099409970

100009920

1000099409980

100001000010000100001000010000100001000010000100001000097009430903088608420

0.850.901.051.201.301.501.301.551.451.651.902.02.32.52.73.03.12.52.93.13.64.24.65.45.76.1

HS 41 DT 71D4 19 55

9.511131315

370315275265230

144.79 123.54 108.03 102.62 90.04

4000040000400004000040000

4000040000400004000040000

4000040000400004000040000

2.22.63.03.13.6

HK 60 DT 71D4 47 61

9.511131315182023

370315275265230196177156

145.14 123.85 108.29 102.88 90.26 76.56 69.12 60.81

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

1.601.902.22.32.63.13.43.9

HK 50 DT 71D4 35 60

101113151618202224283544475357

34031026523522019317916214612510180756662

131.87 121.48 104.37 90.86 85.12 75.20 69.84 63.30 56.83 48.95 39.61 31.30 29.32 25.91 24.06

185001850018500185001850018500185001850018500185001850018500183001760017300

185001850018500185001850018500185001850018500185001850018500185001790017500

185001850018500185001850018500185001850018500185001850018500184001770017400

1.201.301.501.701.852.12.22.52.83.23.95.05.36.06.5

HK 40 DT 71D4 31 59



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa27)

[N]SEW

fBm

[kg]

0.37 161920242831363946485559688090

105

21518617415012811497917774646052443934

83.69 72.54 67.80 58.60 49.79 44.46 37.97 35.57 29.96 28.83 24.99 23.36 20.19 17.15 15.31 13.08

1000010000100001000010000100001000010000100001000010000100001000010000100009990

10000100001000010000100001000010000100001000010000100001000010000100001000010000

10000100001000010000100001000010000100001000010000100001000010000100001000010000

0.951.101.151.351.551.752.12.22.62.73.13.33.64.24.54.9

HK 30 DT 71D4 18 58

0.55 6.37.27.58.610111313161821222529323739465156596779

520465445395340310275265230230205195172147134119112968884807160

217.41 190.11 180.60 158.45 134.40 121.33 106.75 100.80 85.83 75.06 65.63 62.35 54.70 46.40 41.89 36.85 34.80 29.63 26.93 24.44 23.22 20.37 17.28

2500025000250002500025000250002500025000250002500025000250002500025000250002500024600235002280022000217002090019900

2500025000250002500025000250002500025000250002500025000250002500025000250002500025000238002320022400220002120020200

2500025000250002500025000250002500025000250002500025000250002500025000250002500024700236002300022100218002100020000

1.051.201.251.401.601.752.02.12.42.62.93.13.54.14.54.95.15.86.24.44.75.36.2

HS 60 DT 80K4 43 57

9.9111214161920252931364247555967778396112126147157187

330310270235210184174167146137120103927975696057494238323026

137.05 128.10 110.73 94.08 84.00 71.75 67.20 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

127001280013200135001370014000140001390014100142001440014500146001470014800146001470014800146001400013500129001270012100

137001390014100143001450014600147001450014600147001480014900149001500015000148001480014900149001420013700131001280012200

153001540015400155001550015500155001540015400154001540015400154001540015400153001530015300147001400013600130001270012100

0.900.951.101.301.401.551.651.802.12.22.52.72.93.23.32.52.83.03.54.14.65.45.55.7

HS 50 DT 80K4 27 56



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.55 161920252931364247555967778396112126147157187

205179169165144135118101917874696056494237323026

84.00 71.75 67.20 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

97209800983094409690977098809910988098009750877087208680856083908250804079507690

996010000100009980

100001000010000100001000010000100001000010000100001000096609350894087808360

9820988099109860991099309960

10000100001000010000980096509560935090908890860084808150

0.851.001.051.101.251.351.501.701.802.02.1

1.651.902.02.42.83.13.63.84.0

HS 41 DT 80K4 21 55

1113131518202224

475415395350295265235220

123.54 108.03 102.62 90.04 76.37 68.95 60.66 57.28

4000040000400004000040000400004000040000

4000040000400004000040000400004000040000

4000040000400004000040000400004000040000

1.701.952.12.42.83.13.53.7

HK 60 DT 80K4 49 61

11131315182022242831

480420395350295265235220189172

123.85 108.29 102.88 90.26 76.56 69.12 60.81 57.42 48.89 44.43

25000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000

1.251.451.501.702.02.32.62.73.23.5

HK 50 DT 80K4 37 60

131516181921242834384346535762698186

4053503302902702452201891531371211131009384766561

104.37 90.86 85.12 75.20 69.84 63.30 56.83 48.95 39.61 35.39 31.30 29.32 25.91 24.06 21.81 19.58 16.86 15.86

185001850018500185001850018500185001850018500185001850018200176001720016700162001550015300

185001850018500185001850018500185001850018500185001850018500180001760017100165001580015500

185001850018500185001850018500185001850018500185001850018400177001740016900164001570015400

1.001.151.201.401.501.651.802.12.62.93.33.54.04.34.85.35.86.2

HK 40 DT 80K4 33 59

232731363845475458677989

104

225192172147137116111979078665951

58.60 49.79 44.46 37.97 35.57 29.96 28.83 24.99 23.36 20.19 17.15 15.31 13.08

1000010000100001000010000100001000010000100001000010000100009860

1000010000100001000010000100001000010000100001000010000100009870

10000100001000010000100001000010000100001000010000100001000010000

0.901.051.151.351.451.751.802.12.22.42.83.03.3

HK 30 DT 80K4 20 58



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.75 7.37.68.71011131416182122253033374047515659688088

101106

6255955304604203753553053102752602301981801591511291181131089581736561

190.11 180.60 158.45 134.40 121.33 106.75 100.80 85.83 75.06 65.63 62.35 54.70 46.40 41.89 36.85 34.80 29.63 26.93 24.44 23.22 20.37 17.28 15.60 13.73 12.96

25000250002500025000250002500025000250002500025000250002500025000250002470024300232002260021800214002070019700192001850018200

25000250002500025000250002500025000250002500025000250002500025000250002500024900237002310022200219002110020100195001880018400

25000250002500025000250002500025000250002500025000250002500025000250002500024500234002280021900215002080019800192001850018200

0.900.901.051.201.301.451.551.801.952.22.32.63.03.33.63.84.34.63.33.53.94.65.05.76.0

HS 60 DT 80N4 44 57

15161921252931364248565968788497114128150160190

315285250235225197185161138124107100938176665651434134

94.08 84.00 71.75 67.20 54.59 47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

128001310013400135001340013700138001400014200143001450014600143001450014500144001380013400128001250011900

138001400014300143001410014300144001450014700147001490014900145001460014700148001410013700130001280012100

154001540015500155001530015300153001540015400154001540015400152001520015100145001390013400128001260012000

0.951.051.151.201.351.551.651.852.02.22.42.5

1.852.12.32.63.13.44.04.14.2

HS 50 DT 80N4 28 56

2931364248565968788497114128150160190

19418215913612210699938176665650434134

47.32 44.22 38.23 32.48 29.00 24.77 23.20 20.33 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

6990723076608000817083108350724073807420747074507410731072607110

993099509990

10000100001000010000100001000010000996095209230884086808270

978098109870993099609990

10000844084808480843083108200802079307690

0.951.001.151.251.351.501.551.251.451.501.752.12.32.62.83.0

HS 41 DT 80N4 22 55



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

0.75 11131315182023242831

640560535465395360315295255230

123.54 108.03 102.62 90.04 76.37 68.95 60.66 57.28 48.77 44.32

40000400004000040000400004000040000400004000040000

40000400004000040000400004000040000400004000040000

40000400004000040000400004000040000400004000040000

1.301.451.551.752.12.32.62.83.23.6

HK 60 DT 80N4 50 61

11131315182023242831363946

645560535470395360315300255230200185157

123.85 108.29 102.88 90.26 76.56 69.12 60.81 57.42 48.89 44.43 38.49 35.70 30.28

25000250002500025000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000250002500025000

0.951.051.101.301.501.651.902.02.42.63.03.23.8

HK 50 DT 80N4 38 60

1516182022242835394447535763708287

101113

47044039036533029525520518416215213412511310288827163

90.86 85.12 75.20 69.84 63.30 56.83 48.95 39.61 35.39 31.30 29.32 25.91 24.06 21.81 19.58 16.86 15.86 13.65 12.19

18500185001850018500185001850018500185001850018300179001730017000165001600015400151001450014000

18500185001850018500185001850018500185001850018500185001790017500170001650015700154001480014300

18500185001850018500185001850018500185001850018500182001760017200167001620015500153001460014100

0.850.901.001.101.201.351.551.952.22.52.63.03.23.53.94.34.65.15.5

HK 40 DT 80N4 34 59

31363946485559688090

105

230197185156150130121105898068

44.46 37.97 35.57 29.96 28.83 24.99 23.36 20.19 17.15 15.31 13.08

100001000010000100001000010000100001000010000100009630

100001000010000100001000010000100001000010000100009650

100001000010000100001000010000100001000010000100009950

0.851.001.101.301.351.551.601.752.12.22.4

HK 30 DT 80N4 21 58



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

1.1 1012131416182122263033384047525760698190

102108127140161185

665605540515445405400380335285260230220187171164156138117106948976696052

134.40 121.33 106.75 100.80 85.83 78.00 65.63 62.35 54.70 46.40 41.89 36.85 34.80 29.63 26.93 24.44 23.22 20.37 17.28 15.60 13.73 12.96 11.03 10.03 8.69 7.56

2500025000250002500025000250002500025000250002500025000243002390022900223002140021100203001940018900182001790017100167001600015400

2500025000250002500025000250002500025000250002500025000250002480023600230002210021700209001990019300186001830017500170001630015600

2500025000250002500025000250002500025000250002500025000247002430023200225002150021200205001950019000183001800017200168001610015400

0.850.901.001.051.251.301.501.601.802.12.32.52.63.03.22.32.42.73.23.54.04.24.95.45.55.6

HS 60 DT 90S4 49 57

21253032374348576072798598116130152162192

340290285265235200179154145123117110958273635950

67.20 56.61 47.32 44.22 38.23 32.48 29.00 24.77 23.20 19.54 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

126001300012800130001330013600138001410014100143001400014100142001350013100126001240011800

137001400013600138001400014300144001460014600148001430014300145001400013600129001270012100

153001540015200152001530015300154001540015400154001510014900143001370013200127001240011800

0.850.901.051.101.251.401.501.651.701.751.451.551.802.12.42.82.82.9

HS 50 DT 90S4 34 56

4348576072798598116130152162192

197177153143122117109958173635950

32.48 29.00 24.77 23.20 19.54 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

4730522057705960635045305010560058605980608061106120

99209960

10000100001000099609970973093309050868085308140

7160764081008230845056406150671068906950696069506870

0.850.951.001.051.201.001.051.201.401.551.801.952.1

HS 41 DT 90S4 27 55

131416182023242932363946

810770675575515455430365335290265225

108.03 102.62 90.04 76.37 68.95 60.66 57.28 48.77 44.32 38.39 35.62 30.22

400004000040000400004000040000400004000040000400004000039500

400004000040000400004000040000400004000040000400004000040000

400004000040000400004000040000400004000040000400004000040000

1.001.051.201.451.601.801.902.22.52.83.13.6

HK 60 DT 90S4 55 61



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

1.1 1618202324293236394651586272

675575520455430365335290270225205181170145

90.26 76.56 69.12 60.81 57.42 48.89 44.43 38.49 35.70 30.28 27.34 24.05 22.71 19.34

2500025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

0.901.051.151.301.401.651.802.12.22.62.93.33.54.0

HK 50 DT 90S4 43 60

22252935404548545864728388

103115

47542536529526523522019418116414712711910292

63.30 56.83 48.95 39.61 35.39 31.30 29.32 25.91 24.06 21.81 19.58 16.86 15.86 13.65 12.19

185001850018500185001850017900176001700016700162001580015100149001430013800

185001850018500185001850018500185001780017400169001640015700154001470014200

185001850018500185001850018300180001740017000165001600015400151001450014000

0.850.951.101.351.501.701.802.12.22.42.73.03.23.53.8

HK 40 DT 90S4 39 59

475660698291

107

22518817515212911598

29.96 24.99 23.36 20.19 17.15 15.31 13.08

10000100001000010000977095609250

10000100001000010000985096209300

1000010000100001000010000100009720

0.901.051.101.201.451.501.70

HK 30 DT 90S4 26 58

1.5 16182123263034384148525861698290

103109128141162187

600550540515455390355310295255230220210186159144127120103938171

85.83 78.00 65.63 62.35 54.70 46.40 41.89 36.85 34.80 29.63 26.93 24.44 23.22 20.37 17.28 15.60 13.73 12.96 11.03 10.03 8.69 7.56

25000250002500025000250002500024800239002360022600220002100020700200001920018600180001770017000165001590015300

25000250002500025000250002500025000250002470023600229002190021600208001980019300185001820017400169001620015600

25000250002500025000250002500025000244002400023000224002120020900202001930018800181001780017100166001590015300

0.900.951.101.151.301.551.701.851.952.22.3

1.701.752.02.42.62.93.13.64.04.14.2

HS 60 DT 90L4 51 57



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

1.5 32374349576172808699117131153163194

36031527024521019616715914912911099858067

44.22 38.23 32.48 29.00 24.77 23.20 19.54 17.62 16.47 14.24 12.10 10.80 9.23 8.64 7.28

120001250012900132001350013700139001350013600139001330012900124001220011600

130001340013800140001420014300145001380013900141001400013500129001260012000

150001510015200153001530015300154001480014600140001350013100125001230011700

0.850.951.051.101.201.251.301.101.151.351.551.752.02.12.2

HS 50 DT 90L4 35 56

7299117131153163194

16512911099857967

19.54 14.24 12.10 10.80 9.23 8.64 7.28

4050151028903690461048105030

9990935090908870852083808010

6120209037404620557057505890

0.850.901.051.151.351.451.55

HS 41 DT 90L4 28 55

1618202325293237404752596273

910775700615580495450390360305275245230196

90.04 76.37 68.95 60.66 57.28 48.77 44.32 38.39 35.62 30.22 27.28 24.00 22.66 19.30

4000040000400004000040000400004000040000400003910038000367003610034500

4000040000400004000040000400004000040000400004000039300378003710035400

4000040000400004000040000400004000040000400003980038600372003660034900

0.901.051.151.351.401.651.802.12.32.73.03.33.43.9

HK 60 DT 90L4 57 61

2023252932373947525962738093

106

700620585495450390365310280245230196179155135

69.12 60.81 57.42 48.89 44.43 38.49 35.70 30.28 27.34 24.05 22.71 19.34 17.57 15.22 13.25

250002500025000250002500025000250002500025000250002500025000250002430023400

250002500025000250002500025000250002500025000250002500025000250002500024000

250002500025000250002500025000250002500025000250002500025000250002470023700

0.850.951.051.201.351.551.651.952.22.52.62.93.13.53.8

HK 50 DT 90L4 45 60

36404548545965728489

103116

400360320300265245220199171161139124

39.61 35.39 31.30 29.32 25.91 24.06 21.81 19.58 16.86 15.86 13.65 12.19

185001800017500172001670016400160001550014900147001410013700

185001850018500184001770017400169001630015600153001470014200

185001850018000177001710016800163001590015200150001430013900

1.001.101.251.351.501.651.802.02.22.42.62.8

HK 40 DT 90L4 41 59

708292

108

205174156133

20.19 17.15 15.31 13.08

9390920090508820

9580935091708910

100001000098209470

0.901.051.101.25

HK 30 DT 90L4 27 58



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

2.2 2630343841485260698290

103109128141162187

665570515460435370340295275235210186176151137119104

54.70 46.40 41.89 36.85 34.80 29.63 26.93 23.33 20.37 17.28 15.60 13.73 12.96 11.03 10.03 8.69 7.56

2500024700241002340023000221002160020800195001880018300177001740016700163001570015100

2500025000250002500024700236002290021900207001970019200185001820017300169001620015500

2500025000249002400023700227002210021200198001900018500178001760016800164001580015200

0.901.051.151.251.351.501.601.601.351.601.752.02.12.52.72.82.8

HS 60 DV 100M4 58 57

57617299117131153163194

30529024519016214512411799

24.77 23.20 19.54 14.24 12.10 10.80 9.23 8.64 7.28

126001280013200131001290012600121001190011400

135001360014000135001380013400128001260012000

151001520015300137001310012800123001210011500

0.850.850.900.901.051.201.401.401.50

HS 50 DV 100M4 41 56

163194

11699

8.64 7.28

1021490

79907770

1542020

1.001.05 HS 41 DV 100M4 35 55

23252932374047525962738093

107

900850725660570530450405360340285260225197

60.66 57.28 48.77 44.32 38.39 35.62 30.22 27.28 24.00 22.66 19.30 17.54 15.19 13.22

4000040000400004000040000400003860037500362003570034100332003190030700

4000040000400004000040000400004000039300378003720035400344003290031600

4000040000400004000040000400003960038400370003640034800338003240031100

0.900.951.151.251.401.551.802.02.22.32.62.83.13.4

HK 60 DV 100M4 64 61

32373947525962738093

106

660575530450405360340290260225197

44.43 38.49 35.70 30.28 27.34 24.05 22.71 19.34 17.57 15.22 13.25

2500025000250002500025000250002500025000250002400023100

2500025000250002500025000250002500025000250002500024100

2500025000250002500025000250002500025000250002460023600

0.901.051.151.351.451.651.752.02.12.42.6

HK 50 DV 100M4 52 60

5465728489

103116

385325290250235205182

25.91 21.81 19.58 16.86 15.86 13.65 12.19

16200155001510014600144001380013400

17700168001630015600153001460014200

16800161001560015000148001420013700

1.051.251.351.501.601.751.95

HK 40 DV 100M4 48 59

108 195 13.08 8050 8240 9010 0.85 HK 30 DV 100M4 33 58



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

3.0 333840475260698190

102108127140161185

710630595510465405375320290255240205188164143

41.89 36.85 34.80 29.63 26.93 23.33 20.37 17.28 15.60 13.73 12.96 11.03 10.03 8.69 7.56

234002280022500216002110020400187001820017900173001710016400160001540014900

250002500024700236002290022000206001960019100184001810017300168001610015500

244002360023300224002180021000190001850018100176001730016600162001560015000

0.850.900.951.101.151.151.001.151.301.451.551.801.952.02.1

HS 60 DV 100L4 62 57

130152162192

199171160136

10.80 9.23 8.64 7.28

12100118001160011200

13400128001260012000

12400120001180011300

0.851.001.051.10

HS 50 DV 100L4 45 56

32363946515862738092

106

910785730620560490465395360310270

44.32 38.39 35.62 30.22 27.28 24.00 22.66 19.30 17.54 15.19 13.22

4000040000396003800037000358003530033800329003170030500

4000040000400003920038300372003670035300344003310031700

4000040000400003940038200369003630034600337003230031100

0.901.001.151.351.451.651.701.952.12.32.5

HK 60 DV 100L4 68 61

46515862728092

106

620560490465395360310270

30.28 27.34 24.05 22.71 19.34 17.57 15.22 13.25

2500025000250002500025000247002380022900

2500025000250002500025000250002500024200

2500025000250002500025000250002450023500

0.951.051.201.301.451.551.701.90

HK 50 DV 100L4 56 60

64728388

103115

445400345325280250

21.81 19.58 16.86 15.86 13.65 12.19

150001470014200140001350013200

168001630015600153001460014200

158001540014800146001400013600

0.901.001.101.151.301.40

HK 40 DV 100L4 52 59

4.0 485361708291

103110129142163188

670615535465420380335320270245215188

29.63 26.93 23.33 20.30 17.28 15.60 13.73 12.96 11.03 10.03 8.69 7.56

209002050019800192001700016800165001640016000156001510014600

235002280021900210001940018900182001790017100167001600015400

218002130020600199001740017100168001670016200158001530014700

0.850.900.900.900.900.951.101.151.351.501.551.55

HS 60 DV 112M4 69 57

47525963748194

107

810735645610520470410355

30.22 27.28 24.00 22.66 19.30 17.54 15.19 13.22

3710036200350003450033100323003110030000

3760036800359003550034200335003240031300

3880037800365003590034300334003200030800

1.001.101.251.301.451.551.701.90

HK 60 DV 112M4 75 61



Pm[kW]

na[1/min]

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW fB

m[kg]

4.0 5963738193

107

645610520475410355

24.05 22.71 19.34 17.57 15.22 13.25

250002500024700241002330022500

250002500025000250002500024100

250002500025000250002420023300

0.951.001.101.151.301.45

HK 50 DV 112M4 63 60

5.5 110130143165189

435370340295255

12.96 11.03 10.03 8.69 7.56

1500014800147001440014100

1770016900165001580015200

1540015100150001460014300

0.851.001.101.101.15

HS 60 DV 132S4 74 57

63748294

108

830710645560485

22.66 19.30 17.54 15.19 13.22

3360032300316003050029400

3370032800322003120030300

3540033900330003170030500

0.951.051.151.251.40

HK 60 DV 132S4 80 61

8194

108

645560485

17.57 15.22 13.25

234002260021900

250002500024100

249002390023000

0.850.951.05

HK 50 DV 132S4 68 60

7.5 189 350 7.56 13100 15100 13300 0.85 HS 60 DV 132M4 97 5794

108760660

15.19 13.22

2970028800

2970029000

3140030200

0.901.00 HK 60 DV 132M4 105 61


6HW30 DR../DT..[mm]General Notes on Dimension Sheets

6.6 HW30 DR../DT..[mm]

(→ 32) DR63.. DT71D DT80..AC 132 145 145AD 105 122 122ADS 105 127 127S 344 359 409LS 399 423 473LB 149 164 214LBS 204 228 278


6 HS40 DR../DT.. [mm]General Notes on Dimension Sheets

6.7 HS40 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80..AC 132 145 145AD 105 122 122ADS 105 127 127S 371 386 436LS 426 450 500LB 191 206 256LBS 246 270 320


6HS41 DR../DT.. [mm]General Notes on Dimension Sheets

6.8 HS41 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90..AC 132 145 145 197AD 105 122 122 154ADS 105 127 127 161S 371 386 436 456LS 426 450 500 541LB 191 206 256 276LBS 246 270 320 361


6 HS50 DR../DT.. [mm]General Notes on Dimension Sheets

6.9 HS50 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90.. DV100M DV100LAC 132 145 145 197 197 197AD 105 122 122 154 166 166ADS 105 127 127 161 166 166S 378 393 443 463 515 545LS 433 457 507 548 600 630LB 191 206 256 276 328 358LBS 246 270 320 361 413 443


6HS60 DR../DT.. [mm]General Notes on Dimension Sheets

6.10 HS60 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90.. DV100M DV100L DV112M DV132SAC 132 145 145 197 197 197 221 221AD 105 122 122 154 166 166 179 179ADS 105 127 127 161 166 166 182 182S 427 441 491 511 561 591 596 644LS 482 505 555 596 646 676 676 724LB 185 199 249 269 319 349 354 402LBS 240 263 313 354 404 434 434 482


6 HK30 DR../DT.. [mm]General Notes on Dimension Sheets

6.11 HK30 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90..AC 132 145 145 197AD 105 122 122 154ADS 105 127 127 161S 401 416 466 486LS 456 480 530 571LB 191 206 256 276LBS 246 270 320 361


6HK40 DR../DT.. [mm]General Notes on Dimension Sheets

6.12 HK40 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90.. DV100M DV100LAC 132 145 145 197 197 197AD 105 122 122 154 166 166ADS 105 127 127 161 166 166S 428 442 492 512 562 592LS 483 506 556 597 647 677LB 185 199 249 269 319 349LBS 240 263 313 354 404 434


6 HK50 DR../DT.. [mm]General Notes on Dimension Sheets

6.13 HK50 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90.. DV100M DV100L DV112M DV132SAC 132 145 145 197 197 197 221 221AD 105 122 122 154 166 166 179 179ADS 105 127 127 161 166 166 182 182S 454 468 518 538 588 618 623 671LS 509 532 582 623 673 703 703 751LB 185 199 249 269 319 349 354 402LBS 240 263 313 354 404 434 434 482


6HK60 DR../DT.. [mm]General Notes on Dimension Sheets

6.14 HK60 DR../DT.. [mm]

(→ 32) DR63.. DT71D DT80.. DT90.. DV100M DV100L DV112M DV132S DV132MAC 132 145 145 197 197 197 221 221 275AD 105 122 122 154 166 166 179 179 230ADS 105 127 127 161 166 166 182 182 230S 459 473 523 543 593 623 628 676 698LS 514 537 587 628 678 708 708 756 810LB 185 199 249 269 319 349 354 402 424LBS 240 263 313 354 404 434 434 482 536


7 Technical data AC motorsTechnical Data

7 Technical Data7.1 Technical data AC motors

1500 1/min - S1

Motor type

PNMN

nN

IN380-415 V

(400 V)cosϕ

η75%

η100%

IA/INMA/MN

MH/MN

JMot Z0MBmax

m

1)

1) without brake

2)

2) with brake

BG3)

BGE4)

3) Operation with BG brake control system

4) Operation with BGE brake control system

1) 2)

[kW][Nm] [1/min] [A] [%] [10-4 kgm2] [1/h] [Nm] [kg]

DFR63S4 0.120.83 1380 0.39

(0.39) 0.69 - - 3.3 2.42.2 3.6 4.8 10000

- 2.4 6.1 7.6

DFR63M4 0.181.3 1320 0.55

(0.55) 0.78 - - 2.9 1.81.7 3.6 4.8 10000

- 3.2 6.1 7.6

DFR63L4 0.251.8 1300 0.73

(0.68) 0.81 - - 2.8 1.81.7 4.4 5.6 10000

- 3.2 6.7 8.2

DT71D4 0.372.6 1380 1.24

(1.15) 0.76 - - 3.0 1.81.7 4.6 5.5 6000

9500 5 7.0 9.9

DT80K4 0.553.9 1360 1.75

(1.75) 0.72 - - 3.4 2.11.8 6.6 7.5 4100

11000 10 9.9 12.7

DT80N4 0.755.2 1380 2.15

(2.1) 0.73 - - 3.8 2.22.0 8.7 9.6 5200

14000 10 11.5 14.3

DT90S4 1.17.5 1400 2.8

(2.8) 0.77 77.576.5 4.3 2.0

1.9 25 31 25006300 20 16 26

DT90L4 1.510.2 1410 3.7

(3.55) 0.78 80.279.0 5.3 2.6

2.3 34 40 30007600 20 18 28

DV100M4 2.215 1410 4.9

(4.7) 0.83 82.882.0 5.9 2.7

2.3 53 59 18008500 40 27 37

DV100L4 320.5 1400 6.5

(6.3) 0.83 84.583.0 5.6 2.7

2.2 65 71 18007600 40 30 40

DV112M4 426.9 1420 8.7

(8.7) 0.84 85.984.2 5.4 2.4

2.1 98 110 -3800 55 38 50

DV132S4 5.536.7 1430 11.4

(11.0) 0.85 87.685.7 6.0 2.7

2.4 146 158 -3000 75 48 60

DV132M4 7.550.1 1430 15.5

(15.5) 0.85 89.587.5 6.2 2.1

2.0 280 330 -1700 100 66 90


7Technical data AC motorsTechnical Data

750/3000 1/min - S3 - 40/60 % cdf

Motor typePN nN

IN400 V cosϕ IA/IN MA/MN MH/MN

JMot Z0 MBmaxm

1) 2) BG3) BGE4) 1) 2)

[kW] [1/min] [A] [10-4 kgm2] [1/h] [1/h] [Nm] [kg]

DT71D8/2 0.060.25

6752670

0.450.70

0.660.89

1.93.1

1.42.0

1.41.8 4.4 5.3 20000

7000270009000 2.5 7.2 10.8

DT80K8/2 0.10.4

6602685

0.751.10

0.650.88

1.53.8

1.72.1

1.41.7 6.6 7.5 15000

7000200009000 5 10.5 14.1

DT80N8/2 0.150.6

6602710

1.001.70

0.600.89

1.63.7

1.62.1

1.62.1 8.7 9.6 5000

400063005000 5 11.8 15.4

SDT90S8/2 0.220.9

6502680

1.612.55

0.610.82

1.73.3

1.72.5

1.62.3 25 30.4 15000

2500200003500 10 16 25

SDT90L8/2 0.31.3

6302680

1.753.35

0.640.84

2.04.2

1.72.7

1.62.4 34 39.4 15000

2500200003300 10 18 27

SDT100LS8/2 0.451.8

6302680

2.404.20

0.620.89

2.04.0

1.72.4

1.62.2 42.7 48.1 7000

180090002600 20 23 32

SDT100L8/2 0.62.4

6302700

3.055.3

0.600.90

2.04.5

1.82.6

1.72.2 53 58.4 4500

180090002600 20 27 37

SDV112M8/2 0.83.0

6802730

3.956.9

0.550.84

2.24.0

1.42.0

1.61.8 98 110.2 - 8000

1200 30 36 46

SDV132S8/2 1.04.0

6902730

5.28.6

0.540.90

2.64.5

1.42.0

1.61.8 146 158 - 6000

1200 37 45 55

DV132M8/2 1.24.8

7102850

4.5510

0.570.88

3.56.3

1.92.7

1.91.7 280 330 - 3600

550 50 65 89

1) without brake

2) with brake




7 Technical data AC motorsTechnical Data

750/1500 1/min - S1

Motor typePN nN

IN400 V cosϕ IA/IN MA/MN MH/MN

JMot Z0 MBmaxm

1)

1) without brake

2)

2) with brake

BG3)


BGE4)


1) 2)

[kW] [1/min] [A] [10-4 kgm2] [1/h] [1/h] [Nm] [kg]

DT71D8/4 0.100.18

6501380

0.490.54

0.700.85

2.23.3

1.71.5

1.61.4 6.6 7.5 7000

4000120007000 5 7.3 10.9

DT80K8/4 0.160.3

6501380

0.760.86

0.680.83

1.93.0

1.51.5

1.51.5 10.3 11.2 6000

3500110006000 10 10 13.6

DT80N8/4 0.220.4

6701400

1.021.14

0.660.83

2.13.5

1.71.6

1.71.6 14.1 15 5500

3400100006000 10 11.4 15

DT90S8/4 0.30.6

7001400

1.71.7

0.580.84

2.54.3

1.71.6

1.71.5 25 30.4 3500

280090005000 20 16 25

DT90L8/4 0.440.88

7001400

2.12.2

0.560.84

2.44.2

1.91.7

2.11.7 34 39.4 3200

250072004300 20 18 27

DV100M8/4 0.661.3

7001420

2.552.85

0.570.84

3.25.0

2.01.9

1.91.7 53 59 2600

200056003600 40 27 37

DV100L8/4 0.91.8

6901410

3.53.95

0.570.84

2.94.8

1.92.0

1.81.8 65 71 2500

150050002700 40 30 40

DV112M8/4 1.22.2

7001440

4.254.75

0.580.86

3.45.8

1.91.9

1.81.3 98 110 - 4000

2000 55 36 46

DV132S8/4 1.83.3

7001440

7.27.1

0.570.86

3.76.3

2.32.1

2.31.9 146 158 - 3100

1500 75 45 55

DV132M8/4 2.24.4

7001410

7.08.9

0.600.88

3.95.7

2.22.2

2.22.0 280 330 - 3000

1500 100 66 90


7Motor optionsTechnical Data

7.2 Motor options

Technical data on SEW brakes

On request, SEW motors and gearmotors can be supplied with an integrated mechani-cal brake. The following table lists the technical data of SEW brakes. The type and num-ber of brake springs determines the level of the braking torque. Maximum braking torqueMBmax is installed as standard, unless specified otherwise in the order. Other brakespring combinations can result in reduced braking torque values MBred.

You will find additional information in the "Gearmotors" catalog.

Braketype

For motorsize

MBmax[Nm]

Reduced braking torques MBred[Nm]

W[106J]

t1[10-3s]

t2PB[W]t2II

[10-3s]t2I

[10-3s]

BR03 DR63 3.2 2.4 1.6 0.8 200 25 3 30 24

BMG05 DT71/80 5.0 4 2.5 1.6 1.2 120 301)

20 5 35 32

BMG1 DT80 10 7.5 6 120 501)

20 8 40 36

BMG2 DT90/DV100 20 16 10 6.6 5 260 701)

30 12 80 40

BMG4 DV100 40 30 24 260 1301)

35 15 80 50

BMG8DV112M 55 45 37 30 19 12.6 9.5 600 30 12 60 65

DV132S 75 55 45 37 30 19 12.6 9.5 600 35 10 50 65

BM15 DV132M 100 75 50 35 25 1000 40 14 70 95

1) The top value applies to operation with brake control BG/BMS; all other values to operation with brake control BGE/BME.

MB max = Maximum braking torque

MB red = Reduced braking torque

W = Braking work until service

t1 = Response time

t2I = Brake application time for cut-off in the AC circuit

t2II = Brake application time for cut-off in the DC and AC circuit

PB = Braking power

The response and application times are recommended values in relation to the maximum braking torque.


7 MOVIMOT®Technical Data

7.3 MOVIMOT®

MOVIMOT® is the combination of an AC (brake) motor and a digital frequency inverterin the power range 0.37 ... 3 kW. It is the perfect match for decentralized drive configu-rations.

Special characteristics of MOVIMOT®:

• Small total volume

• Interference-free connection between inverter and motor

• Enclosed construction with integrated protection functions

• Inverter cooling independent of the motor speed

• Does not take up any space in the switch cabinet

• Optimum parameter presets for the expected applications

• Compliance with EMC standards EN 50 081 (interference level A) and EN 50 082

• Simple installation, startup and maintenance

• Easy to service for retrofitting and replacement

MOVIMOT® can be used to equip extensive systems or can be integrated into existingsystems. MOVIMOT® is also the electronic replacement for pole-changing motors ormechanical variable speed drives.

MOVIMOT® is available as a gearmotor / geared brake motor in many different standardversions and mounting positions.

Performance characteristics

Please refer to the "Drive Systems for Decentralized Installation" catalog and the"MOVIMOT® Gearmotors" catalog for detailed information and project planning instruc-tions for MOVIMOT®.

• Available power range: 0,37 ... 3 kW

• Supply voltages: 3 × 200 ... 240 V and 3 × 380 ... 500 V, 50/60 Hz

• Rated speeds: 1400 and 2900 1/min

• Available with optional AS-interface

• ECOFAST®-compliant on request

• According to NEMA (UL-listed) on request

• Design with dust/explosion protection 3D for zone 22 possible

04005AXXFigure 13: MOVIMOT® AC motor

MM03 - MM15 MM20 - MM30


7MOVI-SWITCH®Technical Data

7.4 MOVI-SWITCH®

MOVI-SWITCH® is the gearmotor with integrated switching and protection function. Sin-gle speed AC (brake) motors in sizes DT71 to DV100 can be combined with all appro-priate gear units in the modular concept as part of the MOVI-SWITCH® product range.Refer to the "Drive Systems for Decentralized Installation" catalog for detailed informa-tion about MOVI-SWITCH®.

MSW-1E MSW-2S

Advantages of MOVI-SWITCH®

MOVI-SWITCH® offers the following advantages:

• The circuit breaker and protection functions are completely integrated, saving switchcabinet space and cabling.

• Robust and compact, resulting in space-saving installation.

• Use MOVI-SWITCH® to operate motors in the voltage range 3 × 380 ... 500 V, 50/60Hz.

• AC motors and AC brake motors with the same connection configuration, thereforesimple installation.

Two versions Two MOVI-SWITCH® versions are available: one for operation with one direction of ro-tation (MSW-1E); one for operation with direction of rotation reversal (MSW-2S).

The mains and control connections are the same for motors with or without a brake.

MSW-1E MOVI-SWITCH® MSW-1E is switched on and off without changing direction by meansof a short circuit-proof star bridge switch. A thermal winding monitor (TF) is also integrat-ed, which acts directly on the switch.

MSW-2S The direction of rotation is reversed in MOVI-SWITCH® MSW-2S using a reversing relaycombination with a long service life. Supply system monitoring, phase-sequence moni-toring, brake control, circuit breaker and protection functions are grouped together in thecontroller. The various operating statuses are displayed by the diagnostic LED.

The connection assignment for clockwise speed (CW) is compatible with the MSW-1Econnection. The integrated AS-interface connection is compatible with MLK11A.

MSW1E_MSW2SFigure 14: Gearmotor with MOVI-SWITCH®


7 Technical data plug connectorsTechnical Data

7.5 Technical data plug connectors

IS integrated plug connector

Upon request, AC (brake) motors DR63 and DT71 ... DV132S.. are available with theintegrated, 12-pole IS plug connector instead of the standard terminal box. The IS toppart (mating connector) is included in the scope of delivery. IS is particularly compactand offers the following connection options:

• Motor, single speed or double pole-changing

• Brake

• Temperature monitoring (TF or TH)

As with the terminal box, the cable run with the IS integrated plug connector can be fromfour different directions offset by 90°.

Technical data

03075AXXFigure 15: AC gearmotor with IS integrated plug connector

IS size 1 2

For motors DR63 ... DT90 DV100 ... DV132S

Number of contacts 12 + 2 × PE

Contact connection Screw connection

Contact type Blade / bushing

Max. voltage / (CSA) 690 VAC / (600 VAC)

Max. contact load 16 Aeff

Enclosure Corresponding to motor protection type (IP54, IP55, optionally IP65)

Ambient temperature -45 °C ... +40 °C

• IS requires a clearance of 30 mm for removing the connector.

• For DR63 brake motors with IS size 1 only: Only brake control systems BG1.2,BG2.4, BSR and BUR can be accommodated in the IS. Other brake control systemsmust be installed in the switch cabinet.


7Technical data plug connectorsTechnical Data

Installed plug connectors AB.., AD.., AM.., AC.. and AS..

The installed plug connector systems AB.., AD.., AM.., AC.. and AS.. are based on theplug connector systems made by Harting.

• AB.., AD.., AM.. → Han Modular

• AC.., AS.. → Han 10E / 10ES

The plugs are mounted on the side of the terminal box. They are locked either using twoclamps or one clamp on the terminal box (→ Technical data page 70 andpage 71).

UL approval has been granted for the plug connectors.

The mating connectors (sleeve housing) with contact tubes are not included inthe scope of delivery.

AB.., AD.., AM.. Plug connectors AB.., AD.. and AM.. can be used for connecting both single speed mo-tors and double pole-changing motors.

With brake motors, the brake control system can be either in the terminal box or in theswitch cabinet. All versions of the brake control system are possible.

AC.., AS.. The ten contacts of the AC.. and AS.. plug connector systems connect the motor winding(six contacts), the brake (two contacts) and the thermal motor protection (two contacts).It is possible to connect both single speed motors and double pole-changing motors.

Types AC.. and AS.. differ as follows:

• AC = Crimp contacts and shortened contacts for thermal motor protection

• AS = Spring cage contacts

With brake motors, it is only possible to select the type with the brake control system inthe terminal box. In this case, the disconnection in the DC circuit has to take place elec-tronically using BSR or BUR.

The ASD.. and ASE.. types with single clip longitudinal closure correspond to the DESI-NA regulation issued by the Association of German Machine Tool Manufacturers(VDW).

05664AXXFigure 16: AC motor with plug connection ASA..

®



Technical data AB.., AD.., AM..

For motors DR63 and DT71 ... DV132S:

For motors DV132M ... DV180L:

Note the following point:

• Cable entry in position 1 is not available for motor sizes DT71... DV132S.

Plug connectors AMD.. AMB.. ABB.. AME.. ABE..

For motors DR63 DT71 ... DV132S

Locking of mating connector Single clamp Double clamp Double clamp Single clamp Single clamp

Connector viewed from motor end

Basic connector system 1)

1) Harting, standard aluminum housing (painted) Han Modular 10B

Harting, EMC aluminum housing Han Modular 10B

Number of contacts 2 × 6 2 × 6 1 × 3 + 1 × 6 2 × 6 1 × 3 + 1 × 6

Module type2)

2) The module type depends on the current. C-module for greater than 16 A, E-module for less than or equalto 16 A.

2 × E-module 2 × E-module1 × C-module + 1 × E-mod-

ule2 × E-module

1 × C-module + 1 × E-mod-

ule

Max. contact load 12 × 16 Aeff 12 × 16 Aeff3 × 25 Aeff +6 × 16 Aeff

12 × 16 Aeff3 × 25 Aeff +6 × 16 Aeff

PE connection 2 contacts on articulated frame


Contact connection Crimp

Contact type Pin / (socket = from customer)



Plug connectors ABB.. ADB.. ABE.. ADE..

For motors DV132M ... DV180L

Locking of mating connector Double clamp Double clamp Single clamp Single clamp


Basic connector system Harting, gray-cast iron EMC housing Han Modular 10B

Number of contacts 1 × 3 + 1 × 6 2 × 3 + 1 × 6 1 × 3 + 1 × 6 2 × 3 + 1 × 6

Module type1)

1) The module type depends on the current. C-module for greater than 16 A, E-module for less than or equalto 16 A.

1 × C-module + 1 × E-module




Max. contact load 3 × 36 Aeff +6 × 16 Aeff

6 × 36 Aeff +6 × 16 Aeff

3 × 36 Aeff +6 × 16 Aeff

6 × 36 Aeff +6 × 16 Aeff

PE connection 2 contacts on articulated frame


Contact connection Crimp






Technical data AC.., AS..

Contact assign-ment and wiring diagram

The fourth digit of the unit designation determines the contact assignment and the wiringdiagram of the plug connector. The following table shows the relation between fourthdigit and wiring diagram.

Plug connectors ASD.. ACB.., ASB.. ACE.., ASE..

For motors DR63 DT71 ... DV132S

Locking of mating connector Single clamp Double clamp Single clamp


Basic connector system 1)

1) Harting, aluminum standard housing (painted) Han Modular 10E / 10ES

Harting, aluminum EMC housing, AC.. = Han 10E, AS.. = Han 10ES

Number of contacts 10

Max. contact load 10 × 16 Aeff

PE connection 2 contacts on insulator


Contact connection AC = crimp contactsAS = Spring cage contacts




Fourth digit Wiring diagram

1 Standard wiring diagram for AS../AC.. (Han 10ES/Han 10E), six contacts for the motor connection (single-speed or pole-changing), two contacts each for brake connection and thermal motor protection

2 Wiring diagram for AM../AD.. (Han 10ES/Han 10E), six contacts for the motor connec-tion (single-speed or pole-changing), contacts for brake connection and thermal motor protection

3 Wiring diagram MOVIMOT®/MOVI-SWITCH® mains connection

4 Wiring diagram for installation close to the motor of the MOVIMOT® (decentralized installation), three contacts for motor connection, three contacts for brake connection and two contacts for thermal motor protection

6 Wiring diagram for MOVIMOT® mains and communication connection and 24 VDC

7 Wiring diagram for AS../AC.. (Han 10ES Han 10E) and AM../AB.. (Han Modular), star or delta connection at factory, three contacts for motor connection (4-pole motor of CT/CV series), contacts for brake connection and thermal motor protection

8 Wiring diagram for AS../AC.. (Han 10ES/ Han 10E) and AM../AB.. (Han Modular), either star or delta connection set up at factory, three contacts for motor connection (single-speed), contacts for brake connection and thermal motor protection

X Customized wiring diagram for AS../AC.. (Han 10ES/ Han 10E) or for AM../AB../AD.. (Han Modular).Please contact SEW-EURODRIVE in this case.



APG.. plug con-nector

The plug connector with the designation APG.. is based on a plug manufactured byPhoenix Contact and consists of a four-part PlusCon VC. The mating connector is notincluded in the scope of delivery.

Two parts of the PlusCon VC have two contacts each and are used for the three phasesand the PE connection. The other two parts have six contacts each and are used for thethree brake lines and for the thermal motor protection.

The APG.. is installed on the narrow side of the motor terminal box. The terminal boxcan be turned by 4 × 90°.

The plug connector permits an easily separated hybrid cable connection between themotor/brake motor and a field distributor of the MF.../MM../Z.8A series with an integratedMOVIMOT® inverter or a suitable third-party field control module (e.g. the Drive Shuttleopen-loop speed controller made by Phoenix Contact, type IBS IP 400 VFD...).

The APG.. plug connector can also be used as standard to connect the motor for mainsoperation. If this is the case, note that the brake rectifier must be accommodated in theswitch cabinet.

Technical data

Pre-fabricated cable

SEW-EURODRIVE offers a pre-fabricated cable for making the connection between thefield distributor MF.../Z.8A and the AC (brake) motor with option APG4. The cable is pre-fabricated in half-meter steps up to a maximum length of five meters. The cable can beordered from SEW-EURODRIVE. Specify the required length (max. 5 m).

03198AXXFigure 17: AC motor with APG.. plug connector

Plug connectors APG..

For motors DT71 ... DT90

Basic connector system Phoenix Contact, PlusCon VC

Number of modules and contacts 2 × 2 + 2 × 6

Max. connection cross section 4 × 4 mm2 + 12 × 1.5 mm2

Max. contact load 4 × 20 Aeff + 12 × 8 Aeff

Max. voltage 4 × 500 VAC + 12 × 250 VAC

Contact connection Screw connection

Contact type Blade / (socket = from customer)





Installed plug connector ASK1

The installed ASK1 plug connector system is based on the Han 10ES plug connectorsystem made by Harting. The plug is located on the side of the terminal box. It is lockedin place on the terminal box with a clamp.

The ASK1 plug connector system is used for ECOFAST® compliant AC (brake) motorsDT71 ... DV132S.

Refer to the ECOFAST® system manual for detailed information and project planningnotes on ECOFAST®.

Position of terminal box with ASK1 plug connector

As standard, ECOFAST® compliant AC (brake) motors are supplied with the terminalbox in position 270°/3. Please contact SEW-EURODRIVE in case of other positions.

51277AXXFigure 18: AC motor with ASK1 plug connector

ECOcertifiedFAST

51738AXXFigure 19: Terminal box position of ASK1

270° (T)

90°(B)

(R) 0° 180° (L)

2

X

X 2

2

X

2

X2

X

1 3

8


Index

8 Index8.1 Index of changes

The following amendments and changes have been made to the previous edition of thecatalog for overhead trolley systmes (publication number: 10504001, Edition 04/2001):

General • The HK30, HK50, HK60 series has been adopted in the catalog.

Section Project Planning

• A request form has been added for project planning of overhead trolley drives.

Section Mounting Positi-ons

• All mounting position sheets have been revised.

Section Lubricants

• The lubricant table has been completely revised. The lubricant fill quantities havebeen updated and the values for the HK30, HK50, HK60 series have been added.

Section General Notes on Dimension Sheets

• Selection tables and dimension sheets have been revised or amended.

Section Technical Data

• The technical data for AC motors have been revised.• MOVIMOT® and MOVI-SWITCH® have been updated.• The technical data for plug connectors have been added.


AAC motors

MOVIMOT® 66MOVI-SWITCH® 67

Anti-friction bearing greases 29

BBrake motors 33

Breather valve 32

CCable entry 23

Check list project planning 12

DDimension sheets note 32

HHeavy load range

9

IIS plug connector

Technical Data 68

LLifting eyebolts 32

Light load range 7Lubricant fill quantities 31

Lubricant table 30

Lubricants 29

MMotor options 65

Motor terminal box 23

Mounting positions 22Churning losses 18

MOVI 67

OOperating lever 24

Order informationPosition of motor terminal box and cable entry 23

Order information for overhead trolley systems 10

Output shaft 24

Overview of types 6

PPlug connector APG..

Technical Data 72

Plug connectors 68

Plug connectors AB.., AD.., AM..Technical Data 70

Plug connectors AC.., AS..Technical Data 71

Position of the output shaft 24

Product description 6Product range of SEW 4Project planning for gear units

Churning losses 18Self-locking helical-worm or Spiroplan® gear unit 17

Project planning notes 19

Project planning of drives for overhead trolley systems11

SScope of delivery 32

Service factorDetermining the service factor 19SEW service factor fB 20

Structure of the selection tables for gearmotors 34

TTechnical Data 62

Technical dataPlug connector APG1 72Plug connector IS 68Plug connectors ASA1/ASD1 and AMA1/AMD1 70,

71

Tolerances 32

UUnit designation overhead trolley systems 10

Address List

76 02/2004

Address ListGermany

HeadquartersProductionSalesService

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 · D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected] Electronics:Tel. +49 171 7210791Service Gear Units and Motors:Tel. +49 172 7601377

AssemblyService

Garbsen (near Hannover)

SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 GarbsenP.O. BoxPostfach 110453 · D-30804 Garbsen

Tel. +49 5137 8798-30Fax +49 5137 [email protected]

Kirchheim (near München)

SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim


Langenfeld (near Düsseldorf)

SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld


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SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane


Additional addresses for service in Germany provided on request!

France

ProductionSalesService

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Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger

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Argentina


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Austria


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Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

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Tel. +359 2 9532565Fax +359 2 [email protected]

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Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Street LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

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Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


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Estonia

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Finland


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Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi · Baroda - 391 243Gujarat


Technical Offices Bangalore SEW-EURODRIVE India Private Limited308, Prestige Centre Point7, Edward RoadBangalore


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Morocco

Sales Casablanca S. R. M.Société de Réalisations Mécaniques 5, rue Emir Abdelkader05 Casablanca

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Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


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Peru


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Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Lodz


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Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada

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Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar


Serbia and Montenegro

Sales Beograd DIPAR d.o.o.Kajmakcalanska 54SCG-11000 Beograd


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Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701 ... 1705Fax +65 68612827Telex 38 659 [email protected]

Slovakia

Sales Sered SEW-Eurodrive SK s.r.o.Trnavska 920SK-926 01 Sered


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO – 3000 Celje


South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chon Buri SEW-EURODRIVE (Thailand) Ltd.Bangpakong Industrial Park 2700/456, Moo.7, Tambol DonhuarohMuang DistrictChon Buri 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing Service7, rue Ibn EI Heithem Z.I. SMMT2014 Mégrine Erriadh

Tel. +216 1 4340-64 + 1 4320-29Fax +216 1 4329-76

Address List

82 02/2004

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri Sirketi Bagdat Cad. Koruma Cikmazi No. 3 TR-81540 Maltepe ISTANBUL

Tel. +90 216 4419163 + 216 4419164 + 216 3838014Fax +90 216 [email protected]

USA

ProductionAssemblySalesService

Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manuf. +1 864 439-9948Fax Ass. +1 864 439-0566Telex 805 550 http://[email protected]


San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101


Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 [email protected]@cantv.net

SEW-EURODRIVE GmbH & Co KG · P.O. Box 3023 · D-76642 Bruchsal/Germany

Phone +49 7251 75-0 · Fax +49 7251 75-1970

http://www.sew-eurodrive.com · [email protected]

Documents

Edition HW, HS, HK Drives for Overhead Trolley Systems · 2.5 Unit designation overhead trolley systems The unit designation of overhead trolley drives is structured as follows: 2.6