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Premium Modular MounterF8 : Fastest speed in its class! Produce 150,000 CPH with 4 beams and 4 headsG5S : With 2 beams and 2 heads ensure high speed and versatility, support wide
component range
Direct drive high-speed headMulti-functional head
Handling large PCBs610 x 510 mm1,200 x 510 mm (optional)
Component range03015 chip to 72 mm square & 150 x 26 mm 35 mm height, up to 100 N
Maximum feeder count120 kinds (8 mm tape)
High productivity / high accuracy
Super wide-range DDH (Direct Drive Head)• High-speed, high-accuracy direct drive head
• Turret style one by one pick-up and placement
• Industry leading component range
Rigid twin linear drive• High-speed and high-accuracy positioning with fully
closed control and y-axis twin drive
• High reliability with minimal maintenance is achieved through the use of linear motors
Overdrive motion• Able to pick-up components with both heads on
each side and simultaneous mounting with both heads on 2 boards.
• Because there are no constraints due to component arrangement, production can be optimized for high- mix/low-volume applications with the use of family setups.
• Make highly efficient use of minimal resources by sharing units such as multi-layered tray tower, tape feeders, nozzles, coplanarity check unit, etc.
Flexibility
Super Loading (SL) Feeder• No splicing, no cover tape peeling, no static charges
and no dust
Feeding solutions• Tape feeder (4–88 mm)
• Single tray feeder (330 x 230 mm)
• Multi-stage tray feeder
• Large-size tray feeder (400 x 400 mm*)
• Stack stick feeders, vibratory stick feeders, radial feeders, flux coating unit
Full range of options to match diverse production needs• Extreme odd-shaped heads with placement force
to 100 N and component heights to a maximum of 35 mm
• High-accuracy recognition and resolution (divided recognition, pin recognition, LED light emission recognition, etc.)
• Passive clinching
* Note: 1 beam type
Rigid twin linear drive
Overdrive motion, simultaneous mounting with both heads on 2 boards
Stack stick feeders Large-size tray feeders
SL feeder
Super wide-range DDH
SIGMA-G5SCompact Premium Modular Mounter
External dimensions (mm)
Wide-ranging & full-feature application software
LISA (Line Information Support & Administration)• Centralized line data control
• Line operation management
• Allows for pattern program modification without line interruption
• Centralized line data control
• Bad mark information, PCB segment recognition mark information
ACV (Advanced Component Validation)• Feeder setup error checking
• Component shortage alarm
• Traceability support
Multi-product line balance• Family setup function
• Setup scheduler function
LISA system
Family setup
PCB data
Production plan
Jan. 1
LISA
Before line balancing:
After line balancing:Minimizes setup time and number of setups
Joint placement of multi-production component types
A B C D
A B C D
= setup time= components
SIGMA-G5SCompact Premium Modular Mounter
8
1.45
51.92
7
1.2421.2802.241
1.131 1.110
912
84
Operation Panel
Operation Panel
Power BreakerLight Tower
Operation Panel
[EMERGENCY STOP] Swith
Air SourceFront Side of Machine
Yamaha Motor Intelligent Machinery (IM) is a subsidiary of Yamaha Motor Company.
Yamaha Motor IM Europe GmbH
Hansemannstrasse 12 · 41468 Neuss · Germany
Phone: +49-2131-2013520
www.yamaha-motor-im.eu
Yamaha Motor IM America Inc.
1270 Chastain Road · Kennesaw · Georgia 30144 USA
Phone: +1-770-420-5825
www.yamaha-motor-im.com
* Under optimum conditions ** Under standard conditions as defined by Yamaha Motor
Supplementary remarks: Some specifications and parts of the external appearance are subject to change without notice.
Specifications
Head configuration 2 heads/module
Mounting tact time (max.)*
High-speed head Multi-functional head
75,000/53,500 CPH IPC 9850 9,000 CPH/head
Applicable components 03015 chip to 44 mm square H: 12.7 mm
1005 chip to 72 mm square H : 25.4 mm connectors 150 x 26 mm
Mounting accuracy** 03015 mm : +/– 25 μm (3σ)IC : +/– 15 μm (3σ)
IC : +/– 15 μm (3σ)
Applicable PCB size
Single lane L 50 x W 50 mm to L 610 x W 510 mm (OP : L 1,200 x W 510 mm)
Dual lane L 50 x W 84 mm to L 610 x W 250 mm
External dimensions L 1,280 x D 2,240 x H 1,450 mm
Weight Approx. 1,800 kg (excluding cart)
Power supply 3-phase AC 200 V +/– 20 V, 50/60 Hz
Supplied air pressure Air supply source 0.45 to 0.69 MPa (4.6 to 7 kgf/cm²)
Specifications
Head configuration 4 heads/module
Mounting tact time (max.)*
Single lane 136,000/83,200 CPH IPC9850
Dual lane 150,000/104,500 CPH IPC9850
Applicable PCB sizeSingle or dual lane L 50 x W 50 mm to L 330 x W 250 mm
Optional L 50 x W 50 mm to L 381 x W 510 mm
Mounting accuracy
High-speed head 03015 chip: +/– 25 μm (3σ)
High-speed multi- purpose head 03015 chip: +/– 25 μm (3σ)
Applicable components
High-speed head 03015 chip to 4.3 x 3.4 mm (T: 2.0 mm)
High-speed multi- purpose head 03015 chip to 33 mm square (T: 12.7 mm)
External dimensions L 1,280 x D 2,240 x H 1,450 mm
Weight Approx. 1,940 kg (excluding cart)
Power supply 3-phase AC 200 V +/– 10 V, 50/60 Hz
Supplied air pressure Air supply source 0.45 to 0.69 MPa (4.6 to 7 kgf/cm²)
