Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
ELECTRICAL AND I&CCODES AND INSPECTION
1Numark Associates, Inc.
Day 5
IEEE Nuclear Standards
Sessions:
8. Generic Criteria for Nuclear Power Plants
2Numark Associates, Inc.
9. Design Standards
10. Qualification Standards
11. Handling, Shipping, and Storage
Approach
• Standards that have a significant connection to the inspection of new plants
3Numark Associates, Inc.
p• Standards that could be related to new
plant inspections• Standards that are worthy of mention for
the student’s future study but are beyond the scope of this class (OOS)
8. Generic Criteria for Nuclear Power Plants
4Numark Associates, Inc.
8. Generic Criteria for NPPs Objectives
• Identify the major generic standards
• Provide a general overview of the purpose of these standards
5Numark Associates, Inc.
purpose of these standards
• Discuss how these standards relate to new reactor inspection
8. Generic Criteria for Nuclear Power Plants
• 603 - Safety Systems
6Numark Associates, Inc.
• 379 - Single Failure
• 384 - Independence
603 - Safety Systems
10 CFR 50.55a(h) requires that safety systems for plants with construction permits issued after May 13, 1999,
7Numark Associates, Inc.
p y , ,must meet the requirements of IEEE Std 603-1991.
603 - Safety Systems
• Safety System is “a system that is relied upon to remain functional during and following design basis events to ensure: (i) the integrity of the reactor coolant pressure
boundary
8Numark Associates, Inc.
boundary, (ii) the capability to shut down the reactor and
maintain it in a safe shutdown condition, or (iii) the capability to prevent or mitigate the
consequences of accidents that could result in potential offsite exposures comparable to the10 CFR Part 100 guidelines.”
603 - Safety Systems
• Minimum functional and design criteria for the power, instrumentation, and control portions of safety systems
9Numark Associates, Inc.
p y y
• Could also be applied to safe shutdown, post accident monitoring displays, interlock features, or any SSC important to safety
603 - Safety Systems
Clauses of Interest
4. Safety system design basis
10Numark Associates, Inc.
5. Safety system criteria
6. Sense and command features
7. Execute features
8. Power source requirements
603 - Safety SystemsClause 5. Safety System Criteria
• Single failure criterion
• Completion of protective action
11Numark Associates, Inc.
• Quality per NQA-1
• Equipment qualification
• System integrity
• Independence
603 - Safety SystemsClause 5. Safety System Criteria
• Capability for testing and calibration
• Information displays
12Numark Associates, Inc.
• Control of access
• Repair
• Identification
603 - Safety SystemsClause 5. Safety System Criteria
• Auxiliary features (associated functions)
M lti it t ti
13Numark Associates, Inc.
• Multi-unit stations
• Human factors
• Reliability
• Common cause failure criteria
603 - Safety SystemsClause 6. Sense and Command
• Automatic control
• Manual control
Interaction ith other s stems
14Numark Associates, Inc.
• Interaction with other systems
• System inputs
603 - Safety SystemsClause 6. Sense and Command
• Capability for testing and calibration
• Operating bypasses
M i b
15Numark Associates, Inc.
• Maintenance bypass
• Setpoints
379 - Single Failure
• This standard covers application of the single-failure criterion to the electrical power instrumentation and control
16Numark Associates, Inc.
power, instrumentation, and control portions of safety systems
379 - Single Failure
• Safety systems include the actuation and protection systems, as well as the sense, command, and execute features of the
17Numark Associates, Inc.
power system.
• The standard also discusses failures and an acceptable method of single-failure analysis.
379 - Single Failure
Clause 5. Requirements
• Independence and redundancy
• Nondetectable failure
18Numark Associates, Inc.
• Cascaded failures
• Design basis events
• Common-cause failures
• Shared systems
379 - Clause 6. Design Analysis for Single Failure
• Procedure guidance
19Numark Associates, Inc.
• Systems portions analysis
• Other considerations
384 - Independence
• The standard describes independence requirements of the circuits and equipment comprising or associated with Class 1E systems
20Numark Associates, Inc.
systems.
• Criteria for the independence that can be achieved by physical separation and electrical isolation of circuits and equipment that are redundant are set forth.
8. General Criteria for Nuclear Plant Power Systems
• 308 - Class lE power systems
21Numark Associates, Inc.
• 765 - Preferred power supplies
Class 1E
• The safety classification of the electric equipment and systems that are essential to emergency reactor shutdown, containment
22Numark Associates, Inc.
g yisolation, reactor core cooling, and containment and reactor heat removal or that are essential in preventing significant release of radioactive material to the environment.
308 - Class lE Power Systems
• The standard covers the Class 1E portions of alternating current and direct current power systems and instrumentation and control power systems.
23Numark Associates, Inc.
• The standard provides criteria for the determination of Class 1E power system design features, criteria for sharing Class 1E power systems in multi-unit stations, the requirements for their testing and surveillance, and the requirements for documentation of the Class 1E power system.
IEEE Std. 308TM
Figure 1
24Numark Associates, Inc.
308 - Class lE Power SystemsPrincipal Clauses
4. Principal Design Criteria
5. Supplementary Design Criteria
6 Surveillance and Test Requirements
25Numark Associates, Inc.
6. Surveillance and Test Requirements
7. Multi-unit Station Considerations
8. Documentation
308 - Clause 4. Principal Design Criteria
4.1 General4.2 Relationship with the safety system4 3 Design basis event
26Numark Associates, Inc.
4.3 Design basis event4.4 Design basis4.5 Power quality4.6 Location of indicators and control4.7 Identification
308 - Clause 4. Principal Design Criteria
4.8 Independence4.9 Equipment qualification 4 10 Single failure criterion
27Numark Associates, Inc.
4.10 Single-failure criterion 4.11 Connection of non-Class 1E circuits4.12 Control of access 4.13 Circuits that penetrate containment4.14 Protection
308 - Clause 5.Supplementary Design Criteria
5.1 Class 1E power systems
5.2 Alternating current power systems
28Numark Associates, Inc.
5.3 Direct current power systems
5.4 I&C power systems
5.5 Execute features
5.6 Sense and command features
308 - Clause 6.Surveillance and Test
6.1 Surveillance methods
6.2 Preoperational tests and i ti
29Numark Associates, Inc.
inspections
6.3 Preoperational system test
6.4 Periodic tests
308 - Clause 7.Multiunit Station Considerations
7.1 Criteria
7.2 Standby power supply capacity
30Numark Associates, Inc.
7.3 Battery supply
308 - Clause 8. Documentation
8.1 Design documentation records
8.2 Verification and validation
31Numark Associates, Inc.
8.3 Test records
765 - Preferred Power Supplies
• Design criteria of the preferred power supply (PPS)
32Numark Associates, Inc.
• Interfaces with the Class 1E power system, switchyard, transmission system, and alternate ac (AAC) source
• AAC power source interfaces with PPS
IEEE Std. 765TM,
Figure 1© PPS Interface
33Numark Associates, Inc.
765 - Preferred Power Supplies
4. General design criteria
5. Specific design
34Numark Associates, Inc.
6. Surveillance, control, and test requirements
7. Multi-unit considerations
765 - Preferred Power Supplies
Clause 4. General Design Criteria
4.1 General4.2 Safety classification 4 3 Function
35Numark Associates, Inc.
4.3 Function4.4 Capacity and capability4.5 Availability4.6 Independence4.7 Design basis
765 - Preferred Power SuppliesClause 5. Specific Design
5.1 Transmission system interface
5.2 Switchyard interface
36Numark Associates, Inc.
5.3 Class 1E power system interface
5.4 AAC source interface
IEEE Std 765TM, Figure 4©
Enhanced PPS
37Numark Associates, Inc.
765 - Preferred Power Supplies Clause 6.
Surveillance, Control, and Test Requirements
6.1 Surveillance requirements
6.2 Control requirements
38Numark Associates, Inc.
6.3 Test requirements
765 - Preferred Power SuppliesClause 7. Multi-Unit Considerations
7.1 Sharing of PPSs
7.2 Shared system capability
39Numark Associates, Inc.
7.3 Surveillance
7.4 Protective systems
7.5 Design basis
7.6 Shared controls and indication
General Criteria Computer Systems
7-4.3.2 - Digital computers in safety systems of nuclear power generating t ti
40Numark Associates, Inc.
stations
12207.0 - Software life cycle processes
7-4.3.2 - Digital Computers in Safety Systems
• This standard provides supplemental the criteria and requirements to IEEE Std 603-1998.
• “Computer” is a system that includes computer
41Numark Associates, Inc.
• Computer is a system that includes computer hardware, software, firmware, and interfaces.
• The criteria establish minimum functional and design requirements for computers used as components of a safety system.
12207.0 - Software Life Cycle Processes
• The standard provides a common framework for developing and managing software life cycle processes.
• It applies to the acquisition of systems and software products and services.
42Numark Associates, Inc.
• Also applies to the supply, development operation, maintenance, and disposal of software products and the software portion of a system.
• 12207.0 is an International Standard
8. Generic Criteria for NPPsObjectives Review
• Identified the major generic standards
• Provided a general overview of the f th t d d
43Numark Associates, Inc.
purpose of these standards
• Discussed how these standards relate to new reactor inspection by identifying and discussing their major clauses
8. General CriteriaOut of Scope (OOS)
• 279 - Protection systems
• 494 Identification of documents
44Numark Associates, Inc.
• 494 - Identification of documents
• 803 - Unique identification
• 805 - System identification
9 Design Standards
45Numark Associates, Inc.
9. Design Standards for NPPs Objectives
• Identify the major design standards
46Numark Associates, Inc.
• Provide a general overview of the purpose of these standards
• Discuss how these standards relate to new reactor inspection
9. IEEE Design Standards
• Structures
47Numark Associates, Inc.
• Systems
• Components
IEEE Design Standards Structures
• 420 - Control Boards Panels, Racks
48Numark Associates, Inc.
• 567 - Control Room Complex OOS
420 - Control Boards, Panels and Racks
• Design requirements for new and/or modified Class 1E control boards, panels, and racks
49Numark Associates, Inc.
• Establishes the methods to verify those requirements
• Separation criteria
• Qualification
567 - Control Room Complex OOS
• This standard addresses the central control room and the overall complex where this room is housed
50Numark Associates, Inc.
where this room is housed.
IEEE Design Standards Systems
• 497 - Post Accident Monitoring System• 519 - Control Systems OOS• 622 - Heat Tracing Systems
51Numark Associates, Inc.
• 622 - Heat Tracing Systems• 666 - Electric Power Service Systems
OOS• 692 - Security Systems OOS• 946 - DC Auxiliary Power
497 - Post Accident Monitoring System
• Criteria for variable selection, performance, design, and qualification
• Display alternatives for accident monitoring
52Numark Associates, Inc.
Display alternatives for accident monitoring instrumentation
• Documentation of design bases
• Use of portable instrumentation
622 - Heat Tracing
• Design and installation of electric heat tracing systems– Critical process temperature control – Freeze protection.
53Numark Associates, Inc.
p
• Identifies Considerations for – Heater design– Power systems design– Temperature control– Alarm
946 - DC Auxiliary Power
• Guidelines for the design of DC auxiliary power
• Including lead-acid storage batteries, static battery chargers and distribution equipment
54Numark Associates, Inc.
battery chargers, and distribution equipment
• Guidance for – quantity and types of equipment – equipment ratings, interconnections,
instrumentation, control and protection
946 - DC Auxiliary Power
• DC auxiliary power systems operate those components that must be available should a loss of ac power occur.
55Numark Associates, Inc.
• Examples of such components are:– DC valves and auxiliary oil motors– Circuit breaker control – Relays and solenoids – Inverters
946 - DC Auxiliary Power
4. General
5. Batteries
56Numark Associates, Inc.
6. Battery chargers
7. Distribution system and equipment
8. Spare equipment
946 - DC Auxiliary Power Clause 4. General
4.1 Description and operation
4.2 Number of batteries
57Numark Associates, Inc.
4.3 Number of chargers and distribution panels
4.4 System voltage and battery size considerations
4.5 Physical layout
946 - DC Auxiliary Power
• Equipment Sizing– Battery duty cycle
Battery chargers
58Numark Associates, Inc.
– Battery chargers
– Distribution equipment and protective devices
– Instrumentation and alarms
946 - DC Auxiliary Power Clause 5. Batteries
5.1 General description
5.2 Determination of battery size
59Numark Associates, Inc.
5.3 Installation design
5.4 Maintenance and testing
5.5 Qualification
946 - DC Auxiliary PowerClause 6. Battery Chargers
6.1 General description
6.2 Determination of rated output
60Numark Associates, Inc.
6.3 Sample calculations
6.4 Installation design
6.5 Output characteristics
946 - DC Auxiliary Power
Clause 7. Distribution Equipment
7.1 Protective device
61Numark Associates, Inc.
7.2 Typical diagram
DC System Block Diagram
Battery
62Numark Associates, Inc.
Battery ChargerSpare Battery
ChargerDC Loads
946 - DC Auxiliary PowerClause 7. Distribution Equipment
7.3 Voltage ratings
7 4 Instrumentation controls and
63Numark Associates, Inc.
7.4 Instrumentation, controls, and alarms
7.5 Special DC loads
946 - DC Auxiliary PowerClause 7. Distribution Equipment
7.6 Design features for testing
7.7 Cross-tie between buses
64Numark Associates, Inc.
7.7 Cross tie between buses
7.8 Qualification
7.9 Available short-circuit current
946 - DC Auxiliary PowerClause 8. Spare Equipment
• Spare battery charger
65Numark Associates, Inc.
• Spare battery cells
• Multiple batteries in same division
946 - DC Auxiliary Power Informative Annexes
• Bibliography
• Battery Charger Rating
• Battery Short Circuit Current
66Numark Associates, Inc.
Battery Short Circuit Current
• Effect of Grounds
• Battery Charger Short Circuit Current
IEEE Design Standards Components
• Power supplies
• Cables
67Numark Associates, Inc.
• Cables
• Motors
• Miscellaneous
IEEE Design Standards Power Supply Components
• 387 - Diesel generators
• 485 - Sizing large lead acid batteries OOS
68Numark Associates, Inc.
g g
• 944 - Uninterruptible power supplies (withdrawn)
387 - Diesel Generators
• The standard describes criteria for the application and testing of diesel-generator units
69Numark Associates, Inc.
• Covers the principal design criteria, factory production testing, qualification requirements, and site testing
387 - Diesel Generators
Clause 4. Principal Design Criteria
• Capability
• Ratings
• Interactions
70Numark Associates, Inc.
Interactions
• Design and application
• Design features
387 - Diesel GeneratorsTesting
• Factory
• Qualification
71Numark Associates, Inc.
• Site acceptance
• Periodic surveillance
387 - Diesel GeneratorsClause 5. Factory Production Tests
• Engine Tests
G T
72Numark Associates, Inc.
• Generator Tests
• Excitation Tests
387 - Diesel GeneratorsClause 6. Qualification
6.1 General
6.2 Initial Type Tests
6.3 Aging
73Numark Associates, Inc.
6.4 Seismic Qualification Requirements
6.5 Ongoing Surveillance
6.6 Modifications
6.7 Documentation
387 - Diesel GeneratorsClause 7. Site Testing
7.1 Testing
7.2 Site Acceptance Testing
74Numark Associates, Inc.
7.3 Pre-operational Testing
7.4 Periodic Testing
7.5 Test Descriptions
7.6 Records
387 - Diesel Generators Informative Annexes
• Establishing the Load Profile
• Aging
75Numark Associates, Inc.
• Aging
• Monitoring and Trending
• Reliability Programs
485 - Sizing Large Lead Acid Batteries OOS
• Describes methods for defining the DC load
76Numark Associates, Inc.
• Correction factors
944 - Uninterruptible Power Supplies
• Low-voltage uninterruptible power supply (UPS) system used for service in power generating stations
77Numark Associates, Inc.
• Service conditions
• Semi-conductor ac-to-ac converter systems (static) with battery backup
944 - Uninterruptible Power Supplies
4. Service Conditions
5. Design Application Requirements
78Numark Associates, Inc.
6. Procurement Document Requirements
7. Testing Requirements
944 - UPS Clause 4. Service Conditions
4.1 Usual Service Conditions
79Numark Associates, Inc.
4.2 Unusual Service Conditions
944 - UPS Clause 5. Design Application Requirements
5.1 Background
5.2 Application
3 P f R i
80Numark Associates, Inc.
5.3 Performance Requirements
5.4 Considerations
5.5 Bypass Transformers and Voltage Regulators
944 - UPS Clause 5. Design Application Requirements
5.6 Special Considerations
5.7 Source Requirements
81Numark Associates, Inc.
5.8 Output Requirements
5.9 Controls, Instruments, and Alarms
944 - UPS Clause 6. Procurement Document Requirements
6.1 UPS System Requirements
82Numark Associates, Inc.
6.2 Component Requirements
944 - UPS
Clause 7. Testing Requirements
7.1 General
7.2 Functional Unit Tests
83Numark Associates, Inc.
7.3 UPS Tests
7.4 Test Specifications
944 - UPSSub-clause 7.4. Test Specifications
• Light-Load Test
• Synchronization Test
• AC Input Failure Test
84Numark Associates, Inc.
• AC Input Return Test
• Transfer Test—Forward and Reverse
• Rated Full-Load Test
• UPS Efficiency Test
944 - UPSSub-clause 7.4. Test Specifications
• Output-Voltage Balance Test
• Overload Capability Test
• Short-Circuit Capability Test
85Numark Associates, Inc.
Short Circuit Capability Test
• Harmonic-Components Test
• Audible Noise Test
• Heat-Load Test
IEEE Design StandardsCable Components
• 690 - Cable Systems
• 848 - Ampacity Derating of Fire-
86Numark Associates, Inc.
848 Ampacity Derating of FireProtected Cables
IEEE Design Standards Cable Components
• 835 - Power Cable Ampacity Tables OOS
87Numark Associates, Inc.
• 1143 - Low Voltage Cable Shielding OOS
• 1202 - Flame Tests for Cables OOS
690 - Cable Systems
• Design and installation of electrical cable systems
• Areas of concern – fire protection
88Numark Associates, Inc.
p– raceways– separation – cable performance requirements – installation acceptance testing– documentation
848 - Ampacity Derating of Fire-Protected Cables
• Test procedure for determining the ampacity or derating factor
• Cable installation configurations covered:
89Numark Associates, Inc.
• Cable installation configurations covered: – Block-out or sleeve type cable penetration fire
stops – Conduits covered with a protective material – Tray covered with a protective material – Cable directly covered or coated with a fire-
retardant material– Free-air drops enclosed with a protective material
848 - Ampacity Derating of Fire-Protected Cables
Significant Clauses
90Numark Associates, Inc.
4. Test Description
5. Evaluation of test results
6. Documentation of testing
848 - Ampacity Derating
Clause 4. Test Description
4.1 General
4.2 Test specimens - protected cable systems
91Numark Associates, Inc.
4.3 Test specimens - cable penetration fire stop
4.4 Test facility
4.5 Test procedure
848 - Ampacity DeratingClause 5. Evaluation of Test Results
5.1 Normalizing test results
92Numark Associates, Inc.
5.2 Ampacity derating factor
848 - Ampacity Derating Clause 6. Documentation
• Description of Test and Test Equipment
T t P d
93Numark Associates, Inc.
• Test Procedures
• Quality Control Records Documenting the Analysis and Results
IEEE Design Standards Motor Components
• 334 - Qualifying Continuous Duty Class 1E Motors for Nuclear Power Generating Stations
94Numark Associates, Inc.
• 1290 - Motor Operated Valve (MOV) Motor Application, Protection, Control, and Testing
• 1349 - Electric Motors in Class I, Division 2 Hazardous (Classified) Locations OOS
1290 - MOV Motor Application, Protection, Control, and Testing
• Evaluate the adequacy of motors used to drive valve operators
95Numark Associates, Inc.
• Recommendations for motor applications
• Methods for protection, control, and testing of motors used for valve operation
1290 - MOV MotorsSignificant Clauses
4. Motor Applications
5. Protection
6 Control
96Numark Associates, Inc.
6. Control
7. Motor Condition Tests
1290 - MOV MotorsClause 4. Motor Applications
4.1 Thermal Considerations
4 2 Voltage Considerations
97Numark Associates, Inc.
4.2 Voltage Considerations
4.3 Motor Torque
1290 - MOV MotorsClause 5. Protection
5.1 Thermal Overload Relay
5.2 Fuses
5 3 Thermal Contactors
98Numark Associates, Inc.
5.3 Thermal Contactors
5.4 RTDs
5.5 MCCBs
5.6 Surge Protection
1290 - MOV Motors Clause 6. Control
• Electrical Protection• Mechanical Protection• Different Valve Control Circuits
99Numark Associates, Inc.
• Indication• Alarms• Interlocks• Anti-Hammering Gear Train
1290 - MOV Motors Clause 7. Motor Condition Tests
7.1 Common Tests
7 2 Developing Tests
100Numark Associates, Inc.
7.2 Developing Tests
1290 - MOV Motor Application, Protection, Control, and Testing
Informative Annexes
A. Examples of Motor Torque Calcs
101Numark Associates, Inc.
B. Fuse Selection Examples
C. Control System Selection Example
IEEE Design Standards
• Electrical Protection
102Numark Associates, Inc.
• Fiber Optics
IEEE Design StandardsElectrical Protection
• 741 - Protection of Class 1E Systems
• 833 - Protection from Water Hazards
103Numark Associates, Inc.
833 Protection from Water Hazards
• 1375 - Protection of DC Systems
• 1458 - Molded Case Circuit Breakers
741 - Protection of Class 1E Systems
• Class 1E systems and components
• Protection from electrical and mechanical damage
104Numark Associates, Inc.
• Failures that can occur before operator action
• Includes testing and surveillance requirements
741 - Protection of Class 1E Systems
5. Principal Design Criteria
6 Testing and Surveillance
105Numark Associates, Inc.
6. Testing and Surveillance
741 - Protection of 1E SystemsClause 5. Principal Design Criteria
5.1 AC Power Distribution Systems
5.2 DC Power System
5.3 I&C Power System
106Numark Associates, Inc.
y
5.4 Containment Electrical Penetration Assemblies
5.5 Valve Actuator Motors
741 - Protection of 1E Systems
Clause 6. Testing and Surveillance
6.1 Device Testing
6 2 Preoperational Tests
107Numark Associates, Inc.
6.2 Preoperational Tests
6.3 Surveillance
741 - Protection of 1E Systems
6.2. Preoperational Tests
a. Operation according to system designb. The protection will meet requirementsc. Failure or loss of one redundant system will
not prevent correct operation of the redundant system
108Numark Associates, Inc.
redundant systemd. The failure of a non-Class 1E system will not
adversely affect Class 1E equipmente. The specified requirements for the operating
environment are not violated. These requirements may include cleanliness, temperature, humidity, and vibration.
741 - Protection of 1E Systems
6.3 Surveillance
a. Testing of each protection circuit from sensor through actuated equipment.
b. Testing overlap requirements should establish an acceptable basis for
109Numark Associates, Inc.
establish an acceptable basis for combining individual or group test results.
c. Testing each electrical actuation circuit individually if the actuated equipment has more than one actuation device
741 - Protection of 1E SystemsInformative Annexes
A. Degraded Voltage Protection
B. Overload Protection for Valve Actuator Motors
110Numark Associates, Inc.
Motors
C. Automatic Bus Transfer - Protection Concerns
D. High-Speed Magnetic Circuit Breakers for Special Applications
833 - Protection from Water Hazards
• Protection of electrical equipment from sources of water directed onto or around electrical equipment
111Numark Associates, Inc.
or around electrical equipment.
833 - Protection from Water Hazards
4. Electric equipment protection
5. Design and construction features
112Numark Associates, Inc.
g
6. Electric equipment located in open areas subject to water hazards
7. Electric equipment enclosures
833 - Protection from Water Hazards
8. Electric equipment installation practices
113Numark Associates, Inc.
9. Electric equipment protection
10. Maintenance, surveillance, and testing activities
1375 - Protection of DC Systems
• Protection of the stationary battery systems
• Includes the first protective device
114Numark Associates, Inc.
• Includes the first protective device downstream of the battery terminals
• Different types of stationary battery system protection available
1375 - Protection of DC Systems
5. DC System Considerations
6 Batteries
115Numark Associates, Inc.
6. Batteries
7. Characteristics of other DC System Components
1375 - Protection of DC Systems
8. Battery electrical protection schemes
9. Physical protection of batteries
116Numark Associates, Inc.
y p
10.Indication and annunciation
1375 - Protection of DC SystemsClause 5. System Considerations
5.1 Use of a battery protective device
5.2 Overvoltage and undervoltage protection
117Numark Associates, Inc.
protection
5.3 Grounding
5.4 Temperature compensation and current limiting
1375 - Protection of DC SystemsClause 6. Batteries
• 6.1 Lead-acid batteries
• 6.2 Nickel-cadmium batteries
6 3 B l h i i
118Numark Associates, Inc.
• 6.3 Battery voltage characteristics during short-circuit conditions
• 6.4 Battery current characteristics during short-circuit conditions
1375 - Protection of DC SystemsClause 6 Batteries
• 6.5 Battery withstand capability during short-circuit conditions.
• 6.6 Environmental and operational
119Numark Associates, Inc.
peffects on battery short-circuit current
• 6.7 Damage and failures of batteries
1375 - Protection of DC SystemsClause 7. Other DC Components
7.1 Battery charger short-circuit characteristics
7.2 Characteristics of fuses in dc circuits
120Numark Associates, Inc.
circuits7.3 Characteristics of circuit breakers
in dc circuits7.4 Characteristics of fused circuit
breakers in dc circuits
1375 - Protection of DC SystemsClause 7. Other DC Components
7.5 Switches
7.6 Use of AC rated devices for battery protection
121Numark Associates, Inc.
p
7.7 Ratings considerations for devices used in dc systems
7.8 Main battery feeder cables
1375 - Protection of DC SystemsClause 8. Protection Schemes
Protection between the battery terminals and main DC panel
8.1 Fuses
122Numark Associates, Inc.
8.2 Circuit breakers
8.3 A switch
8.4 Cable only
1375 - Protection of DC SystemsClause 8. Protection Schemes
8.5 Mid-span battery protection
8 6 Multiple voltage battery systems
123Numark Associates, Inc.
8.6 Multiple voltage battery systems
8.7 Parallel battery string systems
1375 - Protection of DC SystemsClauses 9. and 10.
9. Physical protection of batteries
124Numark Associates, Inc.
10. Indication and annunciation
1375 - Protection of DC Systems Informative Annexes
Annex A Bibliography
Annex B DC System Time
125Numark Associates, Inc.
Constants
Annex C Sample Battery System Time Constant Determination
1458 - Molded Case Circuit Breakers
• Selection
126Numark Associates, Inc.
• Application
• Determination of remaining life
1458 - Molded Case Circuit Breakers
3. MCCB basics
4. Safety considerations
5 Selection of MCCBs
127Numark Associates, Inc.
5. Selection of MCCBs
6. Estimating available fault current
7. Calculate available fault current
8. Field testing
1458 – MCCB
Clause 3. Basics
3.1 Molded case circuit breaker basics
3.2 Circuit breakers in general
3 3 Circuit breaker standards
128Numark Associates, Inc.
3.3 Circuit breaker standards
3.4 Contacts open and close
3.5 Means to open and close contacts
1458 – MCCBClause 3. Basics
3.6 Means to extinguish an arc 3.7 Means to respond to
overcurrents/commands
129Numark Associates, Inc.
3.8 Method for enclosing circuit breaker components
3.9 Method for mounting circuit breaker3.10 Molded case circuit breaker
components
1458 – MCCBClause 3. Basics
3.11 Thermal conditions
3.12 Short-circuit conditions
3 13 Ground fault conditions
130Numark Associates, Inc.
3.13 Ground fault conditions
3.14 Types of trip units
3.15 Circuit breaker selectivity
1458 – MCCBClause 4. Safety
OSHA and NFPA 70E, Electrical Safety in the Workplace (OOS)
131Numark Associates, Inc.
Safety in the Workplace (OOS)
1458 – MCCBClause 5. Selection of MCCBs
5.1 Standard rated MCCBs5.2 100-percent rated MCCBs5.3 Voltage rating election
132Numark Associates, Inc.
5.4 Current ratings5.5 Current rating selection5.6 Selection of MCCB current rating5.7 Interrupting rating
1458 – MCCBClause 6. Estimating Fault Current
6. Estimated available fault current at transformer secondary
133Numark Associates, Inc.
y
1458 – MCCBClause 7. Simplified Method
7.1 METHOD 1: Simple approximation
134Numark Associates, Inc.
7.2 METHOD 2: Accounting for cable between transformer and molded case circuit breaker
1458 – MCCBClause 8. Testing for End of Life
• These tests are for determining end of life for the MCCB.
135Numark Associates, Inc.
• For inspection and preventive maintenance refer to NEMA AB-4.
IEEE Design StandardsSystem Protection
• 665 – Generator Station Grounding
• 1050 - Grounding of I&C Equipment
136Numark Associates, Inc.
1050 Grounding of I&C Equipment
• 1100 - Lightning Protection OOS
• C62.23 - Surge Protection
665 – Generator Station Grounding
• Grounding practices for personnel safety and equipment protection in generating stations
137Numark Associates, Inc.
generating stations
• Provides for the design of generating station grounding systems and for grounding practices
665 – Generator Station GroundingClause 5. Design Considerations
5.1 Grounding principles
5.2 Ground grid design
5 3 Generator and isolated phase bus
138Numark Associates, Inc.
5.3 Generator and isolated phase bus grounding
5.4 Grounding of buildings, fences, and structures
665 – Generator Station GroundingClause 5. Design Considerations
5.5 Grounding of generating station auxiliaries
5.6 Lightning protection for generating
139Numark Associates, Inc.
station structures
5.7 Grounding of buried structures
5.8 Sizing of grounding conductors
1050 - Grounding of I&C Equipment
• Protection for personnel and equipment
140Numark Associates, Inc.
• Electric noise immunity for signal ground references in generating stations
1050 - Grounding of I&C Equipment
4. Electrical noise minimization
5. I&C system grounding
141Numark Associates, Inc.
6. Signal cable shield grounding
7. Testing
1050 - Grounding of I&CClause 4. Electrical Noise
4.1 Typical noise sources and their characteristics
4.2 Noise-coupling methods
142Numark Associates, Inc.
p g
4.3 Techniques for electrical noise minimization
1050 - Grounding of I&CClause 5. I&C System Grounding
5.1 Grounding philosophy
5.2 Types of signal ground systems
143Numark Associates, Inc.
5.3 Separation criteria for circuits
5.4 I&C system power considerations
1050 - Grounding of I&CClause 5. I&C System Grounding
5.5 Surge protection considerations
5.6 Other grounding considerations
144Numark Associates, Inc.
5.7 Generating station EMI environment
1050 - Grounding of I&CClause 6. Signal Cable Shields
6.1 Cable shield requirements
6.2 Analysis of shield grounding practices
145Numark Associates, Inc.
6.3 Other cable shielding considerations
6.4 Comparison of cable shielding effectiveness
1050 - Grounding of I&CClause 6. Signal Cable Shields
6.5 Distributed control and programmable logic controller circuits
146Numark Associates, Inc.
6.6 Central distribution frame (CDF) grounding practice
1050 - Grounding of I&CClause 7. Testing
7.1 General
7.2 Sources of galvanic (conductive)
147Numark Associates, Inc.
ground loops
7.3 Galvanic ground loop prevention and detection
1050 - Grounding of I&CClause 7. Testing
7.4 Testing for ground loops
7.5 Signal ground system integrity
148Numark Associates, Inc.
7.6 Maintenance of the signal ground system
1100 - Lightning Protection OOS
149Numark Associates, Inc.
C62.23 - Surge Protection
• Consolidates industry practices for surge protection
150Numark Associates, Inc.
• Guidance provided for surge protection
C62.23 - Surge Protection
• Power lines
• Switchyard
151Numark Associates, Inc.
• Power plant proper
• Remote buildings and structures
C62.23 - Surge ProtectionClause 4. Power Lines
4.1 Scope
4.2 Protection of transmission lines
152Numark Associates, Inc.
4.3 Protection of distribution lines
C62.23 - Surge ProtectionClause 5. Switchyard
5.1 Scope
5.2 Equipment protection
153Numark Associates, Inc.
q p p
5.3 Controls/Communication
C62.23 - Surge ProtectionClause 6. Power Plant
6.1 Scope
6.2 Equipment protection
154Numark Associates, Inc.
6.3 Controls/communication
C62.23 - Surge ProtectionClause 7. Remote Facilities
7.1 Scope
7.2 Indoor equipment
155Numark Associates, Inc.
q p
7.3 Outdoor equipment
9. Design Standards for NPPsObjectives Review
• Identified the major design standards
• Provided a general overview of the purpose of these standards
156Numark Associates, Inc.
p p
• Discussed how these standards relate to new reactor inspection by discussing the major clauses of these design standards
10 Qualification Standards
157Numark Associates, Inc.
10. Qualification Standards Objectives
• Identify the major qualification standards
Provide a general overview of the
158Numark Associates, Inc.
• Provide a general overview of the purpose of these standards
• Discuss how these standards relate to new reactor inspection
Qualification
• Class 1E equipment required to meet performance requirements throughout their service life
• Demonstrate no failure mechanism exists that
159Numark Associates, Inc.
Demonstrate no failure mechanism exists that could lead to common-mode failures under postulated service conditions
• A qualification program includes design, qualification, production quality control, shipping, storage, installation, operation, maintenance, periodic testing, and surveillance.
IEEE Qualification StandardsMotherhood
• 323 - Environmental Qualification
• 344 - Seismic Qualification
160Numark Associates, Inc.
• 627 – Qualification of Safety Systems Equipment OOS
323 - Environmental Qualification
• Class 1E equipment and interfaces
• The principles, methods, and procedures are used for qualifying equipment, maintaining and extending qualification, and updating qualification
161Numark Associates, Inc.
• Demonstrate equipment can perform its safety function under service conditions including design basis events
• Reduces the risk of common-cause equipment failure.
323 - Environmental Qualification Clause
4. Principles of equipment qualification
5. Qualification methods
162Numark Associates, Inc.
6. Qualification program
7. Documentation
323 - Environmental QualificationClause 4. Principles
4.1 Qualification objective
4.2 Qualified life and qualified condition
163Numark Associates, Inc.
4.3 Qualification elements
4.4 Qualification documentation
323 - Environmental QualificationClause 5. Qualification Methods
5.1 Initial qualification
5 2 Extension of qualified life
164Numark Associates, Inc.
5.2 Extension of qualified life
5.3 Condition monitoring
323 - Environmental QualificationClause 6. Qualification Program
6.1 Equipment specification
6.2 Qualification program plan
165Numark Associates, Inc.
6.3 Qualification program implementation
6.4 Modifications
323 - Environmental QualificationClause 7. Documentation
7.1 Mild environment documentation
7 2 Harsh environment documentation
166Numark Associates, Inc.
7.2 Harsh environment documentation
344 - Seismic Qualification
• Class 1E equipment performance during safe shutdown earthquake
• Establish tests, analyses, or experienced based evaluations as part of an overall qualification effort
167Numark Associates, Inc.
• Two approaches to seismic analysis: dynamic analysis and static coefficient analysis
• Two approaches to experienced-based seismic evaluation: earthquake experience and test experience
344 - Seismic Qualification
4. General discussion of earthquake environment and equipment response
5 Seismic qualification approach
168Numark Associates, Inc.
5. Seismic qualification approach
6. Damping
7. Analysis
344 - Seismic Qualification
8. Testing
9. Combined analysis and testing
169Numark Associates, Inc.
10. Experience
11. Documentation
IEEE Qualification StandardsStructures
420 – Control Boards, Panels and Racks
170Numark Associates, Inc.
420 – Control Boards
• Specifies design requirements
• Establishes methods to verify that the design requirements have been
171Numark Associates, Inc.
design requirements have been satisfied
• Includes methods for meeting the qualification criteria
420 – Control Boards
4. Design considerations
5. Qualification testing and analysis
172Numark Associates, Inc.
Q g y
420 – Control BoardsClause 4. Design Considerations
4.1 Human factors
4.2 Seismic
173Numark Associates, Inc.
4.3 Independence
4.4 Control of combustibles
4.5 Environmental considerations
420 – Control BoardsClause 4. Design Considerations
4.6 Cable/wire selection
4.7 Wiring practices
4 8 El t ti i t f
174Numark Associates, Inc.
4.8 Electromagnetic interference
4.9 Identification
4.10 Other design considerations
420 – Control BoardsClause 5. Testing and Analysis
5.1 Environmental
5.2 Seismic considerations
175Numark Associates, Inc.
5.3 Modifications
IEEE Qualification StandardsPower Supply Components
• 387 - Diesel generators
• 535 - Batteries
176Numark Associates, Inc.
• 650 - Battery chargers and inverters OOS
387 - Diesel Generators
• The standard primarily describes the criteria for the application and testing of diesel-generator units as Class 1E standby power supplies
177Numark Associates, Inc.
supplies.
• The standard also covers the principal design criteria, factory production testing, qualification requirements, and site testing.
387 - Diesel GeneratorsClause 6. Qualification
6.1 General6.2 Initial type tests6.3 Aging
178Numark Associates, Inc.
6.4 Seismic qualification requirements6.5 Ongoing surveillance6.6 Modifications 6.7 Documentation
535 - Batteries
• Vented lead acid batteries
B k
179Numark Associates, Inc.
• Battery racks
535 - Batteries
4. Qualification requirements
5. Principles and methods of qualification
6. Qualification information
180Numark Associates, Inc.
7. Qualification by type testing
8. Type tests and analysis procedures
9. Documentation
535 - BatteriesClause 5. Methods of Qualification
5.1 Type testing
5.2 Operating experience
5.3 Analysis
181Numark Associates, Inc.
5.4 Extension of qualified life
5.5 Combination of qualification methods
IEEE Qualification StandardsMotor Components
• 334 - Continuous duty motors
• 382 - Valve actuators
182Numark Associates, Inc.
• 382 - Valve actuators
334 - Continuous Duty Motors
• Demonstrate the ability of the motor and/or insulation system to perform its safety function
183Numark Associates, Inc.
its safety function
• Maintenance of motor qualification
334 - Continuous Duty Motors
4. Overview
5. Qualification methods
184Numark Associates, Inc.
6. Qualification procedures
7. Simulated test profiles
334 - Continuous Duty MotorsClause 6. Qualification Procedures
6.1 Specification requirements
6.2 Qualification requirements in mild environments
185Numark Associates, Inc.
6.3 Qualification requirements in harsh environments
6.4 Maintenance of qualification
334 - Continuous Duty MotorsClause 6. Qualification Procedures
6.5 Margin
6.6 Winding insulation endurance
6 7 Radiation endurance
186Numark Associates, Inc.
6.7 Radiation endurance
6.8 Motor lead cable
334 - Continuous Duty MotorsClause 6. Qualification Procedures
6.9 Bearings
6.10 Lubricant
6 11 Seals and gaskets
187Numark Associates, Inc.
6.11 Seals and gaskets
6.12 Accessories
6.13 Seismic
382 - Valve Actuators
• This standard establishes criteria for qualification of safety-related actuators, and actuator components in
188Numark Associates, Inc.
order to demonstrate their ability to perform their intended safety functions under all required conditions.
382 - Valve Actuators
• Part I Process
• Part II Qualification Cases
189Numark Associates, Inc.
Part II Qualification Cases
• Part III Tests
382 - Valve Actuators
5. Identification of the generic actuator group
6. Qualification testing of selected
190Numark Associates, Inc.
gactuators in generic actuator group
7. Qualification of actuator for specific application
382 - Valve ActuatorsClause 5. Identify the GAG
5.1 Generic actuator group identification
191Numark Associates, Inc.
5.2 Selection of actuator units for type testing
382 - Valve Actuators
6. Qualification Testing of Actuators
6.1 Type test parameter values6.2 Type test plan6.3 Type test procedure
192Numark Associates, Inc.
6.3 Type test procedure6.4 Inspection6.5 Acceptance criteria6.6 Generic actuator group design
modification
382 - Valve ActuatorsClause 7. Specific Applications
7.1 General
7.2 Valve actuator specification
7 3 Relationship to generic actuator
193Numark Associates, Inc.
7.3 Relationship to generic actuator group
7.4 Relationship to specification
382 - Valve ActuatorsPart III - Tests
1. Baseline operability test2. Normal thermal aging test3. Normal pressurization cycle test4 Normal radiation aging test
194Numark Associates, Inc.
4. Normal radiation aging test5. Vibration aging test6. Seismic simulation test7. DBE radiation exposure test8. DBE environment test
382 - Valve ActuatorsInformative Annexes
A. Method of selection of representative actuators for type testing
B. Representative normal and design
195Numark Associates, Inc.
p gbasis event environment
C. Rationale for normal thermal agingD. Rational for vibration and seismic
test methodsE. Performance verification test
IEEE Qualification StandardsCable Components
• 317 - Containment Penetration Assemblies
196Numark Associates, Inc.
• 383 - Cables
• 572 - Connection Assemblies
317 - Containment Penetration Assemblies
• An electric penetration assembly provides the passage of the electric conductors through the nuclear containment structure.
• The electric penetration assembly includes
197Numark Associates, Inc.
The electric penetration assembly includes terminal (junction) boxes, terminal blocks, connectors and cable supports.
• Design, construction, qualification, test, and installation of electric penetration assemblies
317 - Containment Penetration Assemblies
• The standard includes:
– QC/QA requirements
198Numark Associates, Inc.
– Requirements for purchaser’s specification
317 - Containment Penetration Assemblies
4. Service classification and ratings
5 Design requirements
199Numark Associates, Inc.
5. Design requirements
6. Qualification
7. Production tests
317 - Containment Penetration Assemblies
8. Installation and field testing as part of installation
200Numark Associates, Inc.
9. Quality control and quality assurance requirements
10. Requirements for purchaser’s specification
383 - Cables
• Class 1E electric cables, field splices, factory splices, and factory rework
• Power control and instrumentation
201Numark Associates, Inc.
Power, control, and instrumentation services
• The requirements may be applied to the wire and cable within cabinets and other devices.
383 - Cables
4. Principle qualification criteria5. Principles of qualification6. Qualification by type testing methods7 Qualification for normal and mild
202Numark Associates, Inc.
7. Qualification for normal and mild events
8. Flame test qualification9. Documentation10. Modifications
572 - Connection Assemblies
• Includes connectors, terminations, and environmental seals in combination with related cables or
203Numark Associates, Inc.
wires as assemblies
• Qualification of cable with connectors to this standard does not replace qualification to IEEE Std 383-2003.
572 - Connection Assemblies
• Describes the basic requirements for qualifying Class 1E connection assemblies and interfaces
204Numark Associates, Inc.
• Demonstrate the ability of the connection assembly to perform safety functions under applicable service conditions
572 - Connection Assemblies
5. Principles of connection assembly qualification
6 Qualification procedures and methods
205Numark Associates, Inc.
6. Qualification procedures and methods
7. Modifications
8. Documentation
10. Qualification Standards Objectives Review
• Identified the major qualification standards
• Provided a general overview of the
206Numark Associates, Inc.
o ded a ge e a o e e o t epurpose of these standards
• Discussed how these standards relate to new reactor inspection by discussing their major clauses
IEEE Qualification StandardsDistribution System Components
• 638 - Class 1E Transformers OOS
• 649 Motor Control Centers OOS
207Numark Associates, Inc.
• 649 - Motor Control Centers OOS
Session 11
208Numark Associates, Inc.
Handling, Shipping, and Storage
11. Handling, Shipping, and Storage Objectives
• Identify the major standards relating to handling, shipping, and storage
Provide a general overview of the
209Numark Associates, Inc.
• Provide a general overview of the purpose of these standards
• Discuss how these standards relate to new reactor inspection
11. Handling, Shipping, and Storage
• 336 - Class 1E power, instrumentation, and control equipment
• 484 - Lead-acid batteries
210Numark Associates, Inc.
• 576 - Installation, termination, and testing of insulated power cable
• 1210 - Determining compatibility of cable-pulling lubricants with wire and cable
336 - Class 1E Power, Instrumentation, and Control Equipment
• This guide provides considerations for the pre-installation, installation, inspection, and testing.
211Numark Associates, Inc.
inspection, and testing.
• This guidance is applicable to initial construction, modification, and maintenance activities.
336 - Class 1E Power, Instrumentation, and Control Equipment
5. Pre-installation constructability review
212Numark Associates, Inc.
review
6. Installation/construction
484 - Lead-Acid Batteries
• Storage, location, mounting, ventilation, instrumentation, pre-assembly, assembly, and charging of
213Numark Associates, Inc.
y, y, g gvented lead-acid batteries
• Required safety practices are also included.
484 - Lead-Acid Batteries
4. Safety
5. Installation design criteria
214Numark Associates, Inc.
g
6. Installation procedures
7. Records
576 - Installation, Termination, and Testing of Insulated Power Cable
• Installing, splicing, terminating, and field proof testing of cable systems in
215Numark Associates, Inc.
field proof testing of cable systems in industrial and commercial applications
576 - Installation, Termination, and Testing of Insulated Power Cable
Handling– Minimum bend radius (Clause 7)
– Minimum handling and pulling
216Numark Associates, Inc.
Minimum handling and pulling temperature (Clause 8)
Storage (Clause 8)
1210 - Compatibility of Cable-Pulling Lubricants with Cable
• Methods for determining the compatibility of cable-pulling lubricants with cable jacket
217Numark Associates, Inc.
j
• Clause 3. Physical Properties
11. Handling, Shipping, and StorageObjectives Review
• Identified the major standards relating to handling, shipping, and storage
• Provided a general overview of the
218Numark Associates, Inc.
• Provided a general overview of the purpose of these standards
• Discussed how these standards relate to new reactor inspection