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diagramas electricos urvan 2004
EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION
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EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 2Precautions for Supplemental Restraint System(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-SIONER" .................................................................. 2Precautions .............................................................. 2
CLIP AND FASTENER ............................................... 3Description ............................................................... 3
FRONT BUMPER ....................................................... 7Removal and Installation .......................................... 7REMOVAL ............................................................. 9INSTALLATION ..................................................... 9
REAR BUMPER ....................................................... 10Removal and Installation ........................................ 10REMOVAL ........................................................... 10INSTALLATION ....................................................11
FRONT GRILLE ........................................................ 12Removal and Installation ........................................ 12REMOVAL ........................................................... 12INSTALLATION ................................................... 12
COWL TOP ............................................................... 13Removal and Installation ........................................ 13REMOVAL ........................................................... 13INSTALLATION ................................................... 13
FRONT STEP FINISHER .......................................... 14Removal and Installation ........................................ 14REMOVAL ........................................................... 14INSTALLATION ................................................... 14
DRIP MOLDING ........................................................ 15Removal and Installation ........................................ 15REMOVAL ........................................................... 15INSTALLATION ................................................... 15
DOOR OUTSIDE MOLDING ..................................... 16Removal and Installation ........................................ 16REMOVAL ........................................................... 16INSTALLATION ................................................... 16
DOOR OUT SIDE FINISHER .................................... 17Removal and installation ........................................ 17REMOVAL ........................................................... 17INSTALLATION ................................................... 17
BACK DOOR OUTER FINISHER ............................. 18Removal and Installation ........................................ 18REMOVAL ........................................................... 18INSTALLATION ................................................... 18
DOOR FINISHER ...................................................... 19Removal and Installation ........................................ 19REMOVAL ........................................................... 19INSTALLATION ................................................... 20
BACK DOOR TRIM ................................................... 21Removal and Installation ........................................ 21REMOVAL ........................................................... 21INSTALLATION ................................................... 21
BODY SIDE TRIM ..................................................... 22Removal and Installation ........................................ 22REMOVAL ........................................................... 23INSTALLATION ................................................... 24
Disassembly and Assembly .................................... 25REAR SIDE FRONT FINISHER .......................... 25
FLOOR TRIM ............................................................ 26Removal and Installation ........................................ 26REMOVAL ........................................................... 26INSTALLATION ................................................... 26
HEADLINING ............................................................ 27Removal and Installation ........................................ 27REMOVAL ........................................................... 30INSTALLATION ................................................... 31
EI-2
PRECAUTIONS
PRECAUTIONS PFP:00001Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEATBELT PRE-TENSIONER" EIS001JCThe Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used alongwith a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certaintypes of collision. Information necessary to service the system safely is included in the SRS and SB section ofthis Service Manual.Precautions EIS001JDl When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.l When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.l Keep removed parts protected with cloth.l If a clip is deformed or damaged, replace it.l If an unreusable part is removed, replace it with a new one.l Tighten bolts and nuts firmly to the specified torque.l After re-assembly has been completed, make sure each part functions correctly.l Remove stains in the following way.Water-soluble stains:Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.Oil stain:Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stainwith the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.Then wipe the area with a soft dry cloth.l Do not use any organic solvent, such as thinner or benzine.
CLIP AND FASTENER
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CLIP AND FASTENER PFP:76906Description EIS001JMl Clips and fasteners in EI section correspond to the following numbers and symbols.
EI-4
CLIP AND FASTENER
l Replacce any clips and/or fasteners which are damaged during removal or installation.
SIIA0315E
CLIP AND FASTENER
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SIIA0316E
EI-6
CLIP AND FASTENER
SIIA0317E
FRONT BUMPER
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FRONT BUMPER PFP:F2022Removal and Installation EIS00199
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FRONT BUMPER
l Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
PIIA0428E
FRONT BUMPER
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REMOVAL1. Remove front grille. Refer to EI-12, "FRONT GRILLE" .2. Remove bumper fascia installation nuts at front bumper stay assembly. A3. Remove installation bolt of bumper fascia center. B4. Remove bumper fascia installation clip at front side member. C5. Remove installation nut on the lower LH/RH of bumper fascia. D6. Remove side combination lamp. Refer to LT-23, "Removal and Installation for Front Turn Signal Lamp" .7. Remove bumper fascia installation bolt and nut from right and left front fender. E8. Remove bumper fascia assembly.INSTALLATIONl To install, reverse the removal procedure sequence.l After installation, adjust the clearance.
EI-10
REAR BUMPER
REAR BUMPER PFP:H5022Removal and Installation EIS0019Al Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
REMOVAL1. Remove bumper fascia installation clip. A2. Remove dove tail and bumper fascia installation clip. B3. Remove rear center clips of rear bumper step. C4. Remove installation bolt at the bottom of bumper fascia. D, E
PIIA0429E
REAR BUMPER
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5. Pull bumper fascia side area toward outside, and remove it fromside clips. F
6. Remove bumper fascia.
INSTALLATIONl To install, reverse the removal procedure sequence.l After installation, adjust clearance.
PIIA0430E
EI-12
FRONT GRILLE
FRONT GRILLE PFP:62310Removal and Installation EIS0019B
REMOVAL1. Remove grille mounting screw.2. Using a flat-bladed screwdriver, disengage turn fastener from
grille, and remove grille.NOTE:Remove turn fastener remaining on vehicle using long-nose pli-ers or the like.
INSTALLATION1. Install turn fastener to grille.2. Install grille to vehicle, and install screws.
PIIA0431E
PIIA0432E
COWL TOP
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COWL TOP PFP:66100Removal and Installation EIS0019CREMOVAL
1. Remove wiper arms (LH/RH) from the vehicle. Refer to WW-6, "Removal and Installation for Front WiperArms, Adjustment for Wiper Arms Stop Location" .
2. Remove cowl top cover mounting clips and hooks.3. Disconnect washer hose from the connector, and remove cowl top cover.INSTALLATIONTo install, reverse the removal procedure sequence.
PIIA0433E
EI-14
FRONT STEP FINISHER
FRONT STEP FINISHER PFP:96150Removal and Installation EIS0019D
REMOVAL1. Remove front bumper fascia. Refer to EI-7, "FRONT BUMPER" .2. Remove step finisher mounting clips (upper 2, side 1).3. Remove step finisher mounting clips (blind clip: 2), and remove step finisher.INSTALLATIONTo install, reverse the removal procedure sequence.
PIIA0436E
DRIP MOLDING
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DRIP MOLDING PFP:76810Removal and Installation EIS0019E
REMOVAL1. Using a clip clamp tool, disconnect drip molding connector.2. Insert clip clamp tool into drip molding lower joint, and remove drip molding.
(Remove front drip molding from the rear end, and remove rear drip molding from the front end.)INSTALLATIONl To install, reverse the removal procedure sequence.l After installation, make sure there is no poor mating or looseness with drip molding.
PIIA0434E
EI-16
DOOR OUTSIDE MOLDING
DOOR OUTSIDE MOLDING PFP:82820Removal and Installation EIS001J8
REMOVAL1. Fully open front door window.2. Remove front door finisher. Refer to EI-19, "DOOR FINISHER" .3. Remove corner cover and door mirror. Refer to GW-21, "DOOR MIRROR" .4. Lift up the front end of door outside molding, and lightly twist it toward the outside to engage clips. Then
remove door outside molding.INSTALLATIONTo install, press door outside molding into the door outer panel flange and engage the clips.
PIIA0435E
DOOR OUT SIDE FINISHER
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DOOR OUT SIDE FINISHER PFP:82290Removal and installation EIS0019GREMOVAL1. Remove front door trim. Refer to EI-19, "DOOR FINISHER" .2. Remove corner cover inner (Clip: 3).3. Remove mounting bolts, and remove door outside finisher.
INSTALLATIONTo install, reverse the removal procedure sequence.
PIIA0497E
EI-18
BACK DOOR OUTER FINISHER
BACK DOOR OUTER FINISHER PFP:90810Removal and Installation EIS0019H
REMOVAL1. Remove back door trim. Refer to EI-21, "BACK DOOR TRIM" .2. Disconnect license lamp harness connector.3. Remove back door outer finisher mounting nuts and clips, and remove back door outer finisher.INSTALLATIONTo install, reverse the removal procedure sequence.
PIIA0437E
DOOR FINISHER
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DOOR FINISHER PFP:80900Removal and Installation EIS0019I
REMOVALFront Door Finisher1. Remove inside handle escutcheon.
NOTE:1. Using a clip clamp remover, disengage hooks at front, top,
and bottom of escutcheon.2. Slide toward rear of the vehicle, and disengage the hook at
rear end for removal.
2. Remove mounting clips from the surface of font door finisher.
SIIA1012E
1 Sliding door upper garnish 2 Sliding door inside handle 3 Sliding door finisher4 Stopper 5 Armrest 6 Power window switch finisher7 Inside handle escutcheon 8 Front door finisher
SIIA1070E
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DOOR FINISHER
3. Remove armrest mounting screws, and remove armrest.4. Remove power window switch finisher. (Only for vehicle with
power windows.)
5. Remove regulator handle. (Only for vehicles without power win-dows.)NOTE:Insert a shop cloth into backside of handle, and pull it in thedirection shown by the arrow. While lowering snap pin, removeregulator handle.
6. Remove front door finisher mounting screws.7. Remove clips from the back of front door finisher. Then pull front door finisher upward to remove.Sliding Door Finisher1. Remove sliding door inside handle and stopper.2. Remove sliding door upper garnish.3. Remove sliding door finisher clips, and remove sliding door finisher.
NOTE:Insert a clip remover or clip clamp remover between body-side panel and clip, and remove finisher.INSTALLATIONInstall in the reverse order of removal.NOTE:To install the finisher, confirm clips are accurately aligned with the holes on the body side panel, then press in.
SIIA0981E
PIIA0526E
BACK DOOR TRIM
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BACK DOOR TRIM PFP:90900Removal and Installation EIS0019J
REMOVAL1. Remove back door inside handle (screw: 1).2. Remove back door inside handle escutcheon (screw: 2).3. Remove pull handle (bolt: 1).4. Remove back door finisher mounting clips, and remove back door finisher.5. Remove back door upper finisher mounting clips, and remove back door upper finisher.NOTE:Insert a clip driver or clip clamp remover into the part shown by thearrow (between the clips and the body side panel). Remove clips.
INSTALLATIONInstall in the reverse order of removal.NOTE:When installing, confirm clips are accurately aligned with the holes on the body side panel, then press in.
SIIA1013E
1 Back door finisher 2 Back door upper finisher
PIIA0527E
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BODY SIDE TRIM
BODY SIDE TRIM PFP:76913Removal and Installation EIS0019K
SIIA1014E
BODY SIDE TRIM
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REMOVALFront Pillar Garnish1. Remove assist grip.2. Pull front pillar garnish toward the inside and disengage metal clips on the back. Then remove it.Roof Side Center GarnishDisengage metal clips on the back and remove it.Kick Plate1. Remove mounting screws.2. Pull up kick plate, and remove resin clips on the back. Then remove it.Center Pillar Lower Garnish1. Remove seat belt floor anchor bolt. Refer to SB-5, "Second Seat Belt" and SB-7, "Third Seat Belt, Fourth
Seat Belt and Fifth Seat Belt" in H Passenger Protective System.2. Remove partition pipe and partition bracket.3. Remove engine cover stay mounting bolts (LH) and strap from left side.4. Pull center pillar lower garnish straight toward the inside and disengage metal clips on the back. Then
remove it.NOTE:When removing left side of center pillar lower garnish, wrap a cloth around engine cover stay to protect it fromscratches and damages.Center Pillar Upper Garnish1. Remove seat belt shoulder anchor bolts. Refer to SB-5, "Second Seat Belt" and SB-7, "Third Seat Belt,
Fourth Seat Belt and Fifth Seat Belt" in H Passenger Protective System.2. Pull center pillar upper garnish straight toward the inside and disengage metal clips on the back. Then
remove it.Rear Pillar Center Garnish (Four-Door Model)Disengage clips engaging with rear pillar upper garnish, and pull rearpillar center garnish toward the inside to remove it.
Rear Pillar Lower Garnish (Sliding Door Side)1. Remove rope hook.2. Disengage resin clips and metal clips on the back and remove it.
1 Front pillar garnish 2 Assist grip 3 Roof side center garnish4 Front body side welt 5 Kick plate 6 Center pillar upper garnish7 Center pillar lower garnish 8 Partition pipe bracket 9 Step trim10 Tool box cover 11 Jack box cover 12 Ashtray13 Center body side welt 14 Rear side upper finisher (front) 15 Rear heater controller16 Rear side front finisher 17 Rear ventilator grille 18 Rear heater cover19 Rear pillar upper garnishes 20 Rear pillar center garnish 21 Rear body side welt22 Rear side upper finisher (rear) 23 Rear side rear finisher 24 Rope hook25 Back pillar upper garnish *26 Back pillar lower garnish 27 Rear wheel finisher (only for floor car-pet specification)28 Rear pillar lower garnish
SIIA1015E
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BODY SIDE TRIM
Rear Side Upper Finisher (Front and Rear).Disengage metal clips on the back and remove it.Rear Pillar Upper Garnishes1. Remove seat belt shoulder anchor bolts. Refer to SB-7, "Third Seat Belt, Fourth Seat Belt and Fifth Seat
Belt" in H Passenger Protective System.2. Remove second partition pipe and bracket.3. Disengage metal clips on the back of rear pillar upper garnish, and remove it.Back Pillar Lower Garnish1. Remove clips.2. Disengage resin clips and metal clips on the back and remove it.Rear Side Upper Finishers (LH/RH) (Only for Super Long Body)Disengage metal clips on the back and remove it.Back Pillar Upper GarnishDisengage resin clips and metal clips on the back and remove it.Rear Side Front Finisher and Rear Heater Cover (Only for Vehicle With Rear Heater)1. Remove rear seat. Refer to SE-12, "Removal and Installation" in SE Seat.2. Remove kick plate.3. Remove center pillar lower garnish.4. Remove rear pillar center garnish.5. Remove rear side upper finisher (front).6. Remove ventilator grille. (only for vehicle with rear heater)7. Disengage rear side front finisher resin clips. Then separate harness connector of rear heater controller
(only for vehicle with rear heater), and remove it.8. Disengage rear heater cover mounting screws and resin clips, and remove rear heater cover.Rear Side Rear Finisher1. Remove rear seat. Refer to SE-12, "Removal and Installation" in SE Seat.2. Remove rope hook.3. Remove rear pillar center garnish.4. Remove back pillar lower garnishes (LH/RH).5. Remove rear side upper finisher (rear) and rear side upper finishers (LH/RH).6. Disengage rear side rear finisher resin clips, and remove it.Front Body Side Welt1. Remove kick plate.2. Remove body side welt.INSTALLATIONInstall in the reverse order of removal.NOTE:When installing center pillar lower garnish, wrap a cloth around engine cover stay to protect it from scratchesand damages.
BODY SIDE TRIM
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Disassembly and Assembly EIS0019LREAR SIDE FRONT FINISHER1. Remove screws from the surface, and remove ashtray.2. Disengage resin tabs on left side of rear heater controller, and
remove metal clips on right side. Then remove rear heater con-troller.
3. Remove screws from the back and remove rear side box.
SIIA1016E
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FLOOR TRIM
FLOOR TRIM PFP:74902Removal and Installation EIS0019M
REMOVAL1. Remove front seat and rear seat. Refer to SE-5, "Removal and Installation" and SE-12, "Removal and
Installation" in SE Seat.2. Remove carpet hook.3. Remove footrest.4. Remove selector lever knob and console boot (screw: 2, clip: 1). (only for M/T vehicle)5. Remove kick plates (LH/RH).6. Remove center pillar lower garnishes (LH/RH).7. Remove rear side front finishers (LH/RH) and rear side rear finishers (LH/RH).8. Remove back pillar lower garnishes (LH/RH).9. Remove step trim.10. Remove front floor carpet (fixing hook: 6).11. Remove engine cover carpet.12. Remove bulkhead carpet (fixing hook: 9).13. Remove rear end kick plate.14. Remove rear floor carpet (fixing hook: 3).NOTE:For steps 5 to 9, refer to EI-22, "Removal and Installation" in EI Exterior/Interior.INSTALLATIONInstall in the reverse order of removal.
SIIA1017E
1 Footrest bracket 2 Footrest pad 3 Carpet hook4 Front floor carpet (mat) 5 Engine cover carpet (mat) 6 Bulkhead carpet (mat)7 Rear floor carpet (mat) 8 Rear end kick plate
HEADLINING
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HEADLINING PFP:73910Removal and Installation EIS0019N
Molded ceiling (standard roof)
SIIA1019E
1 Headlining (front) 2 Rear ventilator grilles (LH/RH) 3 Headlining (rear)4 Rear air conditioner switch 5 Assist grip 6 Rear intake grille (RHcenter LH)7 Headlining (center) 8 Map lamp housing 9 Lens (map lamp)10 Interior lamp housing 11 Lens (interior lamp) 12 Luggage compartment lamp housing13 Lens (luggage compartment lamp) 14 Partition pipe bracket 15 Sunroof welt A
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HEADLINING
Built-in ceiling (standard roof)
Molded + built-in ceiling (standard roof)
SIIA1025E
1 Headlining (front) 2 Headlining (center) 3 Headlining (rear)4 Roof bow (long body: 5, super long
body: 6)5 Map lamp housing 6 Lens (map lamp)
7 Interior lamp housing 8 Lens (interior lamp)
SIIA1058E
1 Headlining (front: molded) 2 Rear ventilator grilles (LH/RH) 3 Rear air conditioner switch4 Assist grip 5 Rear intake grille (RH/center/LH) 6 Headlining (center: built-in)7 Headlining (rear: built-in) 8 Roof bow 9 Interior lamp
HEADLINING
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Built-in ceiling (high-roof)
SIIA1057E
1 Headlining 1st 2 Headlining 2nd 3 Headlining 3rd4 Headlining 4th 5 Headlining 5th 6 Assist grip7 Roof bow bracket (RH) 8 Roof bow bracket (LH) 9 Roof bow
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HEADLINING
Suspended ceiling (high-roof)
REMOVAL1. Remove partition pipe and partition bracket. (Only for van)2. Remove front pillar and center pillar garnish. (Only for vehicle with rear air conditioner)3. Remove roof side center garnish. (Only for built-in ceiling model)4. Remove front body side welt and sliding door weatherstrip. Only for molded ceiling model and sus-
pended ceiling model (except van)5. Remove rear pillar upper garnish and back pillar upper garnish. Only for molded ceiling model and sus-
pended ceiling model (except van)6. Remove center body side welt and rear body side welt. Only for molded ceiling model and suspended
ceiling model (except van)NOTE:For steps 2 to 6 shown above, refer to EI-22, "Removal and Installation" in EI Exterior/Interior.7. Remove assist grip.
SIIA1026E
1 Windshield upper welt 2 Windshield upper bracket 3 Rear intake grille (center)4 Headlining 5 Headlining listing wire 6 Wire holder7 Assist grip 8 Rear air conditioner cover 9 Rear air conditioner cover bracket
(front)10 Rear intake grille (LH/RH) 11 Rear ventilator grilles (LH/RH) 12 Rear air conditioner cover bracket
(rear)13 Interior lamp housing 14 Lens (interior lamp) 15 Luggage compartment lamp housing16 Lens (luggage compartment lamp)
HEADLINING
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8. Remove sun visors (driver side and passenger side).
9. Remove inside mirror.
10. Remove map lamp, interior lamp, and luggage compartment lamp. Refer to LT-40, "Removal and Installa-tion" (interior room lamp, spot lump and luggage room lamp) in LT Lighting System.
11. Remove rear air conditioner cover and rear air conditioner cover brackets (front and rear). (Only for sus-pended ceiling model)
12. Remove roof bow. (Only for built-in ceiling model)13. Remove headlining mounting clips, and remove headlining from the back door opening.
NOTE:l Removal and installation must be performed by two persons.l Do not strongly bend the headlining.
INSTALLATIONInstall in the reverse order of removal.
SIIA1023E
SIIA1024E
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HEADLINING
QUICK REFERENCE INDEXTable of ContentsPRECAUTIONSPrecautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"Precautions
CLIP AND FASTENERDescription
FRONT BUMPERRemoval and InstallationREMOVALINSTALLATION
REAR BUMPERRemoval and InstallationREMOVALINSTALLATION
FRONT GRILLERemoval and InstallationREMOVALINSTALLATION
COWL TOPRemoval and InstallationREMOVALINSTALLATION
FRONT STEP FINISHERRemoval and InstallationREMOVALINSTALLATION
DRIP MOLDINGRemoval and InstallationREMOVALINSTALLATION
DOOR OUTSIDE MOLDINGRemoval and InstallationREMOVALINSTALLATION
DOOR OUT SIDE FINISHERRemoval and installationREMOVALINSTALLATION
BACK DOOR OUTER FINISHERRemoval and InstallationREMOVALINSTALLATION
DOOR FINISHERRemoval and InstallationREMOVALFront Door FinisherSliding Door Finisher
INSTALLATION
BACK DOOR TRIMRemoval and InstallationREMOVALINSTALLATION
BODY SIDE TRIMRemoval and InstallationREMOVALFront Pillar GarnishRoof Side Center GarnishKick PlateCenter Pillar Lower GarnishCenter Pillar Upper GarnishRear Pillar Center Garnish (Four-Door Model)Rear Pillar Lower Garnish (Sliding Door Side)Rear Side Upper Finisher (Front and Rear).Rear Pillar Upper GarnishesBack Pillar Lower GarnishRear Side Upper Finishers (LH/RH) (Only for Super Long Body)Back Pillar Upper GarnishRear Side Front Finisher and Rear Heater Cover (Only for Vehicle With Rear Heater)Rear Side Rear FinisherFront Body Side Welt
INSTALLATION
Disassembly and AssemblyREAR SIDE FRONT FINISHER
FLOOR TRIMRemoval and InstallationREMOVALINSTALLATION
HEADLININGRemoval and InstallationREMOVALINSTALLATION