Upload
others
View
7
Download
0
Embed Size (px)
Citation preview
Electroalfa Group – key facts
www.electroalfa.r0 5/23/2016 2
Conținut textName and structure
Location Headquarters and factories:
Assembly:Sales subsidiaries :
Sector and industry
Electro Alfa stands today for:Experience:Production:Annual sales:Professionals:
Electroalfa Group
Botosani City, RomaniaConnection to Pan-European
Corridor IX
6 cities in Romania9 cities in Romania
Manufacture of electrical
equipment , steel fabricated parts. Various turnkey projects.
25 years
3 modern factories
380 employees (2015)
EUR 30 million (2015)
Electroalfa Group products and services map
www.electroalfa.r0 5/23/2016 3
ELECTRO -ALFA INTERNATIONAL
(EAI)
ELECTRO -ALFA CM
(EACM)
DESIGNPRODUCTIONINTEGRATIONASSEMBLY &
COMMISSIONING
DESIGNPRODUCTION
SERVICES
SERVICES
Complex industrial metallic cabinets, panels and
furniture
Turn key solutionsfor energy projects
Technical AssistanceMaintenance
After Sales - Services
Projects for production and supply of
Renewable Energy
Medium Voltage ElectricalEquipment
Low Voltage Electrical Equipment
Power supply Equipment
Electrochemical Zn / Ni Plating
Powder Coating
Electroalfa - company milestones
www.electroalfa.r0 5/23/2016 4
EU co - financed project aiming atmodernization and extension of the metalworking workshop. –EUR 4.6 million project
New production plantfor compact transformerssubstations in concrete prefabricated housings
2009
2011
20 years jubilee
2012 - 2013
EU co – financed project aiming at the development of a R&D center EUR 4 million project
2012 - 2014
1991
Company is set up by one Romanian private person 1995
New administrative headquarters
1998
2001
2003
2005
2007
- New technologies,CNC machine-tools- Extension of the manufacturing area
Automated electrochemical
plating line
- Automated welding machine - Company re-branding
CNC gasketingrobot
-Automated electrostaticcoating line- New metalworkingworkshop
Electro Alfa CM (Confectii Metalice = steel fabricated parts)
www.electroalfa.r0 5/23/2016 5
Began operating as a distinct Business Unit in 2011
Mechanical design, fabrication, logistics
Production surface in excess of 6000 sqm
Complete line of technologies for sheet metal fabrication
148 employees
Technologies and processes - summary
www.electroalfa.r0 5/23/2016 6
Engineering / Design
Steel sheet parts production
Electrochemical PlatingElectrostatic Painting
Specialized software
CuttingRolling
Punching & Laser WeldingStampingDrilling
Threading Bending
Gasketing
Process Equipment
www.electroalfa.r0 5/23/2016 7
Technologies and processes – details(the underlined machine are the ones bought in end 2013)
1. Cutting technology
• Steel sheet cutting: straightening and cutting machine
• Coil sheet cutting: guillotine shears FGH 420
• Plasma cutting for profiles with plasma (up to 6 mm thick sheets)
• CNC machine for cutting sheets format, SHEAR GENIUS SGe6, PRIMAPOWER
2. Laser & Punching technology
• Laser cutting machine for sheets & profiles, LT COMBO FIBER, 3000 W
• Combined punch & laser machine TRUMATIC 6000
• CNC punching centers TRUMATIC 2000R, TRUMATIC 200R with automatic tool management
• CNC EUROMAC MULTITOOL punching machine with manual tools changer
• Linear stamping and closed contour cutting - punching press type BOSCHERT EL 750.
Company profile2016
www.electroalfa.r0 5/23/2016 8
Company profile2016
Technologies and processes - details
3. Break press punching technology
• 1 hydraulic press, 500 tones, stroke 1000 mm, motor 45 kw, working pressure 250 bar
• 9 excentric presses, working force between 20 ÷ 63 (force-tones)
• 2 hydraulic presses for tube deformations
www.electroalfa.r0 5/23/2016 9
Company profile2016
Technologies and processes - details
4. Bending technology:
• Automatic bending center type WEINBRENNER B12
• Sheet bending center - FastBend FBe4 2.00, PRIMAPOWER
• GASPARINI PBS 85, TRUMABEND VS 65 S/2500, VS 85S. CNC bending machines
• CNC tube bending machine, E-TURN 52, BLM
5. Rolling technology
Steel sheets rolling technology for tube of diameters up to 50 mm and total lenght to 1000 mm, sheet thickness until 2 mm
www.electroalfa.r0 5/23/2016 10Company profile2016
Technologies and processes - details
6. Steel joining technologies
• Protective gas welding type: active (MAG),Trans Puls Synergic 2700,Merkle M 285k,Eurofil 300,Filcard 203
• Inert gas welding (Argon)with fusible electron (MIG),tungsten electrod, type Magic Wavw 2200,Merkle PU 250k,Mos 2000T
• Pressure welding type NKLP 36/ 46, PCP 28 Telwin,Telwin Spoter 6000
• Point welding,cooper table,soldering plier,manufacturer TECNA.
• Welding robot type QIROX QRC 350, manufacturer CARL CLOOS
• Bolts pressing machine and sheet joints pressing, HAEGER 618-PLUS-H AUTO
www.electroalfa.r0 5/23/2016 11
Company profile2016
Technologies and processes - details
7. Drilling technology
Drilling and threading machines for up to 102 mm diameters: driller G13, driller GVM 6A, threader type MFIV 16,pneumatic threader type ROSCAMAT
8. Burrs removal
De-burring machine, G11 3RRB, GECAM
9.Gasketing technology
• CNC polyurethane gasket pouring machine with 2 operating tables which allows the fabrication of enclosures with protection degrees up to IP66, RAMPF
www.electroalfa.r0 5/23/2016 12
Company profile2016
Technologies and processes - details
10. Electrochemical zinc plating
• Automated line capable of providing various electrochemical plating: Zn, Ni, Ag
• Currently used for electrochemical zinc plating on frames and inside drums
• Plating capability of large parts (up to L=2100, W=400, H=1000, mm)
www.electroalfa.r0 5/23/2016 13
Company profile2016
Technologies and processes - details
11. Powder Painting
• Automated powder painting line, running on a nano-croceramic pre-treatment process
• Cyclotron automated powder painting cabin (fast color shift system), NORDSON
• Theoretical painting capacity: 1,000,000 sqm/year
• Tested solutions for C4 corrosion resistance class
www.electroalfa.r0 5/23/2016 14
Certifications
Quality certifications
1996
2014
ISO 9001
2005
2014
ISO 14001
2007
2014
OHSAS 18001
www.electroalfa.r0 5/23/2016 15
Company profile2016
Range of products
Steel furniture
Custom made sheet metal welded structures
Steel boxes and enclosure for electricalapplications
Special solutions for electricalequipment
www.electroalfa.r0 5/23/2016 16
Company profile2016
Steel enclosures for electrical applications
• Steel boxes for electrical equipment.
Made of galvanized steel sheet 1-2 mm
Standard color: RAL 7035 (powder paint)
Door fitted with locks and polyurethane gasket
Door opening angle: 120°
Protection degree up to IP66 IEC60529
www.electroalfa.r0 5/23/2016 17
Company profile2016
Steel enclosures for electrical applications
• ‘Alfa System’ welded frame cabinets
Frame made of special steel profile, welded together
Standard color: RAL7035 (powder paint)
Removable back wall and side covers
Door fitted with sliding handle and polyurethane gasket
Protection degree up to IP54 acc. IEC60529
60 standardized sizes available
www.electroalfa.r0 5/23/2016 18
Company profile2016
Steel enclosures for electrical applications
• ‘Alfa System’ dismountable cabinets
Can be delivered as flatpack solution
Assembled from front and back frame (1)
Removable back wall and side covers (3,6)
Door fitted with sliding handle and polyurethane gasket (5)
Protection degree up to IP55 acc. IEC60529
58 standardized sizes available
www.electroalfa.r0 5/23/2016 19
Company profile2016
Steel furniture
• Furnishing in various industrial sectors
• Corrosion protection,durability
• High quality raw materials and state of the art finishing
www.electroalfa.r0 5/23/2016 20
Company profile2016
Custom made products
• We are able to offer complete solutions developed in-house or based on the customer specifications
www.electroalfa.r0 5/23/2016 21
Company profile2016
Special solutions for electrical equipment
• LV Motor Control Centers
Electroalfa owns a type tested solution developed in-house with In=5000A, able to supports the efforts of an internal electrical arc
www.electroalfa.r0 5/23/2016 22
Company profile2016
Personalized electrical solutions
• Medium voltage cells
Electroalfa designs and manufactures type tested solution of Medium Voltage switchgears up to 24 KV able to support the internal electrical arc
We also produce Medium Voltage busbars for interconnecting the MV switchgears
www.electroalfa.r0 5/23/2016 23
Key references – Electroalfa CM
Cxxxx automotive France
Piroux Industrie automotive Romania
ElectroalfaGroup electrical panel building Romania
Wxxxx electrical panel building Germany
Hxxxx electrical panel building Romania
Exxxx electrical panel building Finland
Emerson electrical panel building EU
Exxxx enclosures for electrical application Romania
ITU industrial refrigeration equipment Romania
Buyck Displays merchendise display system Belgium
Vxxxx shipbuilding Norway
Exxxx shipbuilding Romania
Lxxxx steel furniture Switzerland
xxxx - customers under NDA
www.electroalfa.r0 5/23/2016 24
Company profile2016
Competitive advantages
• Extensive experience into steel sheet fabrication
• Full Control over production and sales – ERP & MRP solutions (ORACLE)
• High Standards of Quality Assurance Certifications – ISO certifications
• Premium Portfolios of suppliers and customers
• Speed And Versatility in meeting customer demand / requirements
• Competitive price / quality ratio
• Experience in participation in domestic and international competitive bids