Electro Mechanical Actuators for Aerospace applications€¦ · Electro Mechanical Actuators for Aerospace applications ... SENER is specialist in electro mechanical actuators for

Electro Mechanical Actuators for Aerospace applications

www.sener-group.com

2 3

Electro mechanical Actuatorsfor Aerospace applications

www.sener-group.com

2 3

AboutSENER

In 1956 was founded the SENER Group, today an international engineering and technology group that guarantees efficient technological solutions by developing new industrial initiatives. Currently, SENER carries out its activities in three main areas: Engineering & Construction, Aeronautics, and Energy & Environment. Over the years, SENER has grown internationally thanks to its investments, the employment it has generated and the financial results of the companies in which it has a stake.

In Engineering & Construction, SENER is backed by more than 50 years’ experience. Innovation, commitment to quality and independence are the company’s corporate values. Its more than 2,500 professionals that work in a dozen offices located in Algeria, Argentina, Brazil, China, Colombia, the United Arab Emirates, United States, United Kingdom, India, Japan, Mexico, Poland, Portugal, Santiago de Chile, Spain and South Korea are proof of SENER’s potential as a company; our aim is to offer our customers and society solutions and products that are technologically efficient and innovative.

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SENER designs, qualifies, manufactures and delivers to the client fully qualified electro mechanical actuators and electronics boards, assemblies and modules for Space, Aeronautics and Defence applications. SENER has proven capabilities in the field of Electronics, covering the whole range of activities starting from system engineering and finishing with the “flight equipment” delivery.

SENER is a supplier to the ESA, CNES, EADS, AIRBUS, RAFAEL, ITP, DBD, TSG, THALES ALENIA SPACE, SBD, ASTRIUM, MBDA, TAURUS, Kongsberg Defense & Aerospace, Turbomeca, Microturbo and MTU, among others.

Integration and tests are performed at SENER facilities and include: • Physical & electrical (overall dimensions,

interfaces, bonding, etc.)• Functional verification• Environmental testing• Mechanical tests: resonance survey, sine &

random, shocks, etc.• Thermal test: thermal cycling• Life test.

SENER manufactures for series production from tens of units to several hundreds of units produced annually. SENER has its own production and integration facilities for electronics and electro-optics and new facilities for control and actuation systems.

AboutSENER

SENER is specialist in electro mechanical actuators for aerospace applications. SENER capabilities in the field of mechanisms & actuation systems cover the whole range from design up to final hardware integration. The main capabilities include:

• Design• Analysis• Manufacturing• Assembly, Integration & Test (AIT)

www.sener-group.com

4 5

ProductGuide

6 7

Product guide

CONTROL SECTION

& JET VANE CONTROL SYSTEM

Rotary

iris-t

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6 7

REFERENCE SEN-RA-001-00

DEvElopmENt lEvEl SERIES PRODUCTION

AppliCAtioN CONTROL SECTION & JET vANE CONTROL SySTEM

miSSioNS IRIS-T MISSILE

output movEmENt ANGULAR

motioN tRANSpoRtAtioN GEAR SySTEM

ACtuAtoR mASS 9.5 KG

tEmpERAtuRE RANgE - 54º/ +71º

output DAtA ADDitioNAl DElivERAblE EquipmENt

RotAtioN RANgE +/-38ºpowER AND CoNtRol

ElECtRoNiCyES. 4 INDEPENDENT

CHANNELS

RESolutioN - CoNtRol Sw yES

ACCuRACy +/-0.3º powER SupplyyES. 4 THERMAL

CHANNELS

REpEAtAbility -typE oF poSitioN

SENSoRCONTACTLESS

CoNtiNouS toRquE +/-40 NM

pEAk toRquE -

ANgulAR SpEED 625º/SEG (wITHOUT LOAD)

mAximum powER 436 w

othER pERFoRmANCES FIN LOCK

8 9

Product guide

FIN DRIVE

Rotary

FiN DriVEtAUrUs

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8 9

REFERENCE FiN DRivE


AppliCAtioN FIN DRIvE

miSSioNS TAURUS MISSILE


motioN tRANSpoRtAtioN ROLLER SCREw






CHANNELS

RESolutioN - CoNtRol Sw NO

ACCuRACy +/-0.5º powER Supply NO


SENSoR-

CoNtiNouS toRquE -

pEAk toRquE +/-130 NM

ANgulAR SpEED236º/SEG 39.4RPM (UNDER

PEAK TORqUE)

mAximum powER 944 w


10 11

Product guide

POINTING MECHANISMS

Rotary

hDrA

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10 11


DEvElopmENt lEvEl SPACE qUALIFIED AND FLIGHT HERITAGE

AppliCAtioN • GENERIC ANTENNA MECHANISMS (ADPM)• LARGE DEPLOyABLE STRUCTURES

miSSioNS GAIA DSM AND SENTINEL 1


motioN tRANSpoRtAtioN HARMONIC DRIvE




RotAtioN RANgE 360ºpowER AND CoNtRol

ElECtRoNiCNO

RESolutioN 0.00625º CoNtRol Sw NO

ACCuRACy 0.01º powER Supply NO

REpEAtAbility < 0.006ºtypE oF poSitioN

SENSoRPOTENTIOMETERS

CoNtiNouS toRquE47 NM (AT 0.1º/SEG)

(RUNNING)

pEAk toRquE DETENT TORqUE > 5.2 NM


mAximum powER 5 w

othER pERFoRmANCES -

12 13

Product guide

ROBOT MOTORIZED

HINGES

Rotary

DEXArM Elbow

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12 13


DEvElopmENt lEvEl ENGINEERING MODEL

AppliCAtioN ROBOT MOTORIzED HINGLES

miSSioNS -output movEmENt ANGULAR






ElECtRoNiCyES


ACCuRACy 0.01º powER Supply yES

REpEAtAbility 0.001ºtypE oF poSitioN

SENSoR

RESOLvER (OUTPUT), ELECTRIC-CAPACITIvE

ENCODER (MOTOR CONTROL)

CoNtiNouS toRquE 100 NM

pEAk toRquE 152 NM


mAximum powER 20w (100 NM)

othER pERFoRmANCES BRAKE, TORqUE SENSOR, INPUT & OUTPUT POSITION SENSORS

14 15

Product guide

ROBOT MOTORIZED

HINGES

Rotary

DEXArM shoUlDEr

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14 15



AppliCAtioN ROBOT MOTORIzED HINGLES







ElECtRoNiCyES


ACCuRACy 0.01º powER Supply yES


SENSoR

RESOLvER (OUTPUT), ELECTRIC-CAPACITIvE

ENCODER (MOTOR CONTROL)

CoNtiNouS toRquE 200 NM

pEAk toRquE 359 NM


mAximum powER 18w (200 NM)

othER pERFoRmANCES BRAKE, TORqUE SENSOR, INPUT & OUTPUT SENSORS

16 17

Product guide

DETENT TORQUE

ACTUATOR

Rotary

DtA

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16 17

REFERENCE DtA 100 & v200 SERiES

DEvElopmENt lEvElDTA 100 SERIES ON qUALIFICATION. DTA 200 SERIES UNDER DEvELOPMENT

AppliCAtioN • DEPLOyABLE RADIATOR ELECTRICAL PROPULSION MODULE• GENERIC ANTENNA MECHANISMS• ANTENNA REFLECTOR BOOM wITHOUT TRACKING SySTEM• ANTENNA REFLECTOR BOOM wITH TRACKING SySTEM (S/N 130)• LARGE DEPLOyABLE STRUCTURES






RotAtioN RANgE 360ºpowER AND CoNtRol

ElECtRoNiCNO

RESolutioN0.00625º (DTA 100 SERIES)

0.002º (DTA 200 SERIES)CoNtRol Sw NO

ACCuRACy 0.01º powER Supply NO


SENSoR

CONTACTLESS (HALL EFFECT) AND POTENTIOMETERS

CoNtiNouS toRquE > 74 NM (RUNNING)

pEAk toRquE DETENT TORqUE > 25 NM

ANgulAR SpEED2º/S (wITHOUT LOAD)

0.1º/S (NOMINAL)

mAximum powER <20 w (2-PHASE) <10 w

(4-PHASE)

othER pERFoRmANCES 2 OR 4-PHASE CONFIGURATIONS, ADJUSTABLE END STOP

18 19

Product guide

Rotary

iris-t sl

CONTROL SECTION

& JET VANE CONTROL SYSTEM

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18 19

REFERENCE -

DEvElopmENt lEvEl DEvELOPMENT

AppliCAtioN CONTROL SECTION & JET vANE CONTROL SySTEM

miSSioNS IRIS-T MISSILE


motioN tRANSpoRtAtioN GEAR SySTEM

ACtuAtoR mASS RESTRICTED

tEmpERAtuRE RANgE RESTRICTED


RotAtioN RANgE RESTRICTEDpowER AND CoNtRol


CHANNELS

RESolutioN RESTRICTED CoNtRol Sw yES

ACCuRACy RESTRICTED powER SupplyyES. 4 THERMAL

CHANNELS

REpEAtAbility RESTRICTEDtypE oF poSitioN

SENSoRCONTACTLESS

CoNtiNouS toRquE RESTRICTED

pEAk toRquE RESTRICTED

ANgulAR SpEED RESTRICTED

mAximum powER RESTRICTED


20 21

Product guide

TORQUE GENERATOR

Rotary

NsM

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20 21

REFERENCE -


AppliCAtioN CONTROL SURFACE ACTUATION

miSSioNS NSM MISSILE


motioN tRANSpoRtAtioN BALL SCREw






CHANNELS


ACCuRACy +/- 0.5 DEG AT +/- 100 NM powER Supply NO

REpEAtAbility ≥ 0.06ºtypE oF poSitioN

SENSoRPOTENTIOMETER +

RESOLvER

CoNtiNouS toRquE -

pEAk toRquE +/-140 NM

ANgulAR SpEED100 º/S UNDER 120 NM 300º/S UNDER 40 NM

mAximum powER 1700w

othER pERFoRmANCES ELECTRICAL BRAKE

22 23

Product guide

RBS70 STABILIZED

MIRROR UNIT

Rotary

rbs-70

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22 23

REFERENCE RbS70-Ng Smu

DEvElopmENt lEvEl • FUNCTIONAL SySTEM qUALIFICATION• PRE-SERIES PRODUCTION

AppliCAtioN CONTROLLED POINTING MECHANISM

miSSioNS NSM MANPADS






RotAtioN RANgE+/-11º ELEvATION,

+/-8º AzIMUTHpowER AND CoNtRol

ElECtRoNiCyES

RESolutioN5.56 URAD ELEvATION4.79 URAD AzIMUTHD

CoNtRol Sw yES

ACCuRACy MAx. ERROR +/-200 URAD powER Supply NO


SENSoRMAGNETIC ENCODER

CoNtiNouS toRquE 20 MNM quApASoN gyRoSCopES qUAPASON GyROSCOPES

pEAk toRquE 20 MNM

ANgulAR SpEED8.6º/S ELEvATION,

4.3º/S AzIMUTH (UNDER PEAK TORqUE)

powER CoNSuptioNMAx. 6w STAND–By

MAx. 12w OPERATION

othER pERFoRmANCES INTERFACES ETHERNET AND RS-232

24 25

Product guide

FIN CONTROL SYSTEM

Rotary

MEtEor

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24 25

REFERENCE N/A


AppliCAtioN MISSILE FINS CONTROL

miSSioNS BvRAAM - METEOR BEyOND vISUAL RANGE AIR TO AIR MISSILE

output movEmENt ANGULAR (FIN MOTION)

motioN tRANSpoRtAtioN BALLSCREw/GEAR

ACtuAtoR mASS RESTRICTED

tEmpERAtuRE RANgE RESTRICTED


RotAtioN RANgE RESTRICTEDpowER AND CoNtRol

ElECtRoNiCyES

RESolutioN RESTRICTED CoNtRol Sw yES

ACCuRACy RESTRICTED powER Supply yES

REpEAtAbility RESTRICTEDtypE oF poSitioN

SENSoRPOTENTIOMETER

CoNtiNouS toRquE RESTRICTED

pEAk toRquE RESTRICTED

ANgulAR SpEED RESTRICTED

mAximum powER RESTRICTED


26 27

Product guide

EMUAV

Rotary

UAV

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26 27

REFERENCE ElECtRomEChANiCAl RotARy ACtuAtoR FoR uAvS

DEvElopmENt lEvEl PROTOTyPE

AppliCAtioN UAv

miSSioNS MEDIUM AND LARGE UNMANNED AERIAL vEHICLE (UAv)

poSitioN FEEDbACk RESolutioN 0.1º

output toRquECONTINUOUS UP TO 8 NM

PEAK UP TO 12 NM

gEAR RAtioS 7.6 ÷ 256

motoR mAximum SpEED 8000 RPM

bACklASh <0.2º

DigitAl DAtA buS CAN, RS-485

ANAloguE CommAND PwM

powER Supply 18-32 vDC

powER CoNSumptioN (Nom) 12 w, 25 w, 50 w

opERAtiNg tEmp. RANgE -40°C ÷ +75°C

StoRAgE tEmp. RANgE -50°C ÷ +85°C

SizE (AppRox.) 120 MM x 90 MM x 24 MM

28 29

Product guide

EMUAV

Rotary

UAV

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28 29

REFERENCE ElECtRomEChANiCAl RotARy ACtuAtoR FoR uAvS

DEvElopmENt lEvEl PROTOTyPE

AppliCAtioN UAv

miSSioNS MEDIUM AND LARGE UNMANNED AERIAL vEHICLE (UAv)

poSitioN FEEDbACk RESolutioN 0.1º

output toRquECONTINUOUS UP TO 3 NM

PEAK UP TO 4 NM

gEAR RAtioS 16 ÷ 97

motoR mAximum SpEED 5000 RPM

bACklASh <0.15º

DigitAl DAtA buS CAN, RS-485

ANAloguE CommAND PwM

powER Supply 18-32 vDC

powER CoNSumptioN (Nom) 12 w, 25 w, 50 w

opERAtiNg tEmp. RANgE -40 °C ÷ +75 °C

StoRAgE tEmp. RANgE -50 °C ÷ +85 °C

SizE (AppRox.) -

30 31

Product guide

Linear

SECONDARY FLIGHT

CONTROL EMA

MicroEMA

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30 31

REFERENCE miCRoEmA

DEvElopmENt lEvEl INTERNAL DEvELOPMENT

AppliCAtioN SECONDARy FLIGHT CONTROL

miSSioNS AIRCRAFT AND HELICOPTER FLIGHT CONTROL SySTEMS

output movEmENt LINEAR



tEmpERAtuRE RANgE -55º/ +70º


StRokE 60 MMpowER AND CoNtRol

ElECtRoNiCyES

RESolutioN 0.05 MM CoNtRol Sw yES

ACCuRACy ±0.1 MM powER Supply NO

REpEAtAbility NAtypE oF poSitioN

SENSoRLvDT FOR POSITION

MEASUREMENT

CoNtiNouS FoRCE 2400 N

StAll loAD/ pEAk FoRCE 3500 N

liNEAR SpEED uNDER CoNtiNouS FoRCE

20 MM/S

mAximum powER 12 w

othER pERFoRmANCES TEMPERATURE FAILURE SIGNAL, ARINC 429 DATA BUS

32 33

Product guide

Linear

HIGH LIFT

FlAP A320 DriVE EMA

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32 33

REFERENCE high liFt EmA

DEvElopmENt lEvEl LABORATORy PROTOTyPE

AppliCAtioN FLAP A320 DRIvE

miSSioNS AIRCRAFT FLIGHT CONTROL



ACtuAtoR mASS 16 KG



StRokE 440 MMpowER AND CoNtRol

ElECtRoNiCNO


ACCuRACy ±0.3 powER Supply NO


SENSoRNO




22 MM/S

mAximum powER 2000 w

othER pERFoRmANCES NO

mm

34 35

Product guide

Linear

LANDING GEAR EMA

(MLG & NLG)

ElGA

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34 35

REFERENCE lA073430A (mlg) lA070292A (Nlg)

DEvElopmENt lEvEl PARTIALLy TESTED, INTERNAL DEvELOPMENT

AppliCAtioN H/C LANDING GEAR

miSSioNS HELICOPTER MAIN LANDING GEAR HELICOPTER NOSE LANDING GEAR



ACtuAtoR mASS 6.5 KG (wITHOUT ELECTRONICS) 6 KG (wITHOUT ELECTRONICS)

tEmpERAtuRE RANgE -46ºC / +75 ºC


StRokE 430 MM 260 MM powER AND CoNtRol

ElECtRoNiCyES


ACCuRACy ±0.25 m powER Supply 28 (16 TO 32.5) vDC

REpEAtAbility NA NAtypE oF poSitioN

SENSoRSwITCH+HALL SENSOR


StAll loAD/ pEAk FoRCE 7300 N 7000 N


18 MM/S

mAximum powER 300 w

othER pERFoRmANCES INTEGRATED BRAKE

m

36 37

Product guide

Linear

SwASH PLATE EMA

sPA

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36 37

REFERENCE SwASh plAtE ACtuAtoR

DEvElopmENt lEvEl LABORATORy PROTOTyPE

AppliCAtioN MAIN ROTOR H/C

miSSioNS HELICOPTER ROTOR






StRokE ±18 MMpowER AND CoNtRol

ElECtRoNiCNO

RESolutioN 0.01 MM CoNtRol Sw NO

ACCuRACy ±0.03 powER Supply NO


SENSoRLvDT DUPLEx




1 MM/S

mAximum powER 200 w

othER pERFoRmANCES INTEGRATED BRAKE

mm

38 39

Product guide

Linear

HPS

hP-sMArt EMA

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38 39

REFERENCE lA010020A hp-SmARt EmA (ClEAN Sky)

DEvElopmENt lEvEl qUALIFIED

AppliCAtioN INLET GUIDE vANES CONTROLFOR H/C ENGINES (CUSTOMER: TURBOMECA)

miSSioNS HELICOPTER ENGINE



ACtuAtoR mASS 4 KG



StRokE ±11.5 powER AND CoNtRol

ElECtRoNiCyES


ACCuRACy ±0.1 powER Supply 28 (16 TO 32.5) vDC


SENSoRINTEGRATED LvDT




40 MM/S

mAximum powER 150 w

othER pERFoRmANCES SEGREGATED ELECTRONICS

mm

mm

40 41

Product guide

Linear

ES

E-sEMA

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40 41

REFERENCE E-SEmA (ClEAN Sky)

DEvElopmENt lEvEl UNDER DEvELOPMENT

AppliCAtioN INLET GUIDE vANES CONTROL FOR JET ENGINES (CUSTOMER: MTU / P&w)

miSSioNS JET ENGINES



ACtuAtoR mASS 7 KG



StRokE ±27 powER AND CoNtRol

ElECtRoNiCyES


ACCuRACy ±0.1 powER Supply 28 (16 TO 32.5) vDC


SENSoRINTEGRATED LvDT




40 MM/S

mAximum powER 500 w

othER pERFoRmANCES SEGREGATED ELECTRONICS

mm

mm

42 43

Product guide

Linear

TRIMMING MECHANISMS

hPlA

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42 43

REFERENCE SEN-lA-001-00


AppliCAtioN TRIMMING MECHANISM

miSSioNS -


motioN tRANSpoRtAtioN HARMONIC SCREw




StRokE 17 powER AND CoNtRol

ElECtRoNiCNO

RESolutioN <10 MICRONS CoNtRol Sw NO

ACCuRACy <20 mICRONS powER Supply NO

REpEAtAbility <0.004 MMtypE oF poSitioN

SENSoR-




0.0425 MM/S

mAximum powER 4.2 w


mm

44 45

Product guide

Linear

POSITIONING MECHANISMS

GAiA

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44 45


DEvElopmENt lEvEl SUCCESFULLy FLOwN 10 UNITS

AppliCAtioN FINE REPOINTING

miSSioNS GAIA


motioN tRANSpoRtAtioN STRUCTURAL REDUCTION





ElECtRoNiCyES

RESolutioN 0.06 M CoNtRol Sw yES

ACCuRACy +/-1 powER Supply yES

REpEAtAbility +/-1 MtypE oF poSitioN

SENSoRREDUNDANT ABSOLUTE

OPTICAL ENCODER




0.4

mAximum powER 6 w

othER pERFoRmANCES yES

m/S

μm

μm

46 47

Product guide

Linear

BERTHING DOCKING

MECHANISM

ibDM

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46 47



AppliCAtioN BERTHING DOCKING MECHANISM (HExAPOD)

miSSioNS -







ElECtRoNiCNO

RESolutioN 0,013 MM (13 BITS) CoNtRol Sw NO

ACCuRACy 0.25 powER Supply NO

REpEAtAbility 0.05 typE oF poSitioN

SENSoRREDUNDANT ABSOLUTE

OPTICAL ENCODER



liNEAR SpEED uNDER CoNtiNouS FoRCE 20 /S

mAximum powER 210 w

othER pERFoRmANCES END SwITCHES. FULL REDUNDANCy

mm

mm

mm

mm

[email protected] - © SENER 2014

Manchester, UK

Documents

Electro Mechanical Actuators for Aerospace applications€¦ · Electro Mechanical Actuators for Aerospace applications ... SENER is specialist in electro mechanical actuators for