Electronic Applications Manual 2001 - Teknek and... · 2019-03-27 · •Human Hair •Clothing Fibre •Packaging Fibre’s •Slitting Dust ... Removal down to 1 micron Analysis

Converting Applications Manual

Teknek Converting

Electronic Applications Manual

2001


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General

Technical

Application Pictures

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General Presentation

About Teknek Group


Teknek Global Headquarters

Teknek Global Headquarters, Scotland – Admin Building

Teknek Global Headquarters, Scotland – Manufacturing Building


Teknek Facilities World-wide

New YorkChicago

California

Scotland x 2

London

Brussels

Stuttgart Rome Bangkok

Hong Kong

JapanDenmark


Automation

Division

Teknek Divisions

Teknek Group

PCB

Division

Sub-Contract

Division

Converting

Division


Some Teknek Statistics

• Employ over 200 people

• 13 Locations

• Over 90 Distributors

• Over 10,000 Machine Installed

• Inventors & World Leaders in Contact Cleaning


End of General Presentation

Return to Main Menu


Technical Presentation

Teknek Contact Cleaning Technology


The Problem

• Human Hair

• Clothing Fibre

• Packaging Fibre’s

• Slitting Dust

• Machinery debris, Bearings, Paint Chips

• Ink from printed Stock

• Debris from metallizing


None Viable Contamination

• Number and size of particles

• The rate of incidence of particles

• The time a part is exposed after cleaning


Cleanroom

10

100

1,000

10,000

100,000

0.3 0.5 1.0 5 10 100

Part

icle

s/C

ub

ic f

t. e

qu

al

to o

r

gre

ate

r th

an

th

e s

tate

d s

ize

Particle size ( Microns )

Particle Distribution curves


Particle Size

Cleanroom Classification

Settling Rates (Airborne Particles)

per cu. ft per litre per cu.ft per litre

100 3.5 0 0

10,000 350 6.5 2.3

Maximum Number of Particles Maximum Number of Particles

0.5 micron and larger 5.0 micron and larger

Diameter of Particles Velocity of Settings

microns feet per minute

1 0.007

5 0.2

10 0.59


Wiping

Wiping with Tack Rags


Brush System

STATIC BRUSH

Space due

to wearing

ROTARY BRUSH

Space due to wearing


Air System

Vacuum SystemSurrounding dirty air pulled in

Blowing System


Ultrasonic System

Direction

of Web

Compressed Air and Vacuum System

Vacuum

Ultra Sonic Generators

Idle roller

Surrounding dirty air pulled in


Bemoulli Effect

Daniel Bernoulli-18th century scientist who discovered :-

“as the velocity (speed)of a fluid increases its pressure

decreases”

100 micron

Boundary Layer

Area of low pressureArea of low pressure


The Boundary Layer

Air speed

Velocity

d

0

d

No slip area

Solid Boundary

Air flow50/150mm

Free Air Stream

Boundary Layer

Blue roller penetrates

Boundary Layer


Contact Cleaning

Idle Roller

Transfer Roller


Boundary Layer


Boundary Layer


Transfer of Contamination

Idle Roller

Adhesive roll

Clean Surface presented

to the incoming Material

No repeater’s


Idle Roller

Adhesive Removal

When full , one

revolution of the

adhesive is removed


Teknek Transfer Technology

Direction of Web

Double Sided Cleaning

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

++++++++++++++++++++++++++++++++++

Static

elimination

Adhesive

roll

Cleaning

roller


Summary - Cleaning TechnologyCleaning Method

Penetrate

Boundary Layer

Removal down to

1 micron

Analysis of

Contamination

Adapts to

Web Movement

Noisy

Large

Footprint

Ducting,

Filters

Simple

Installation

High

Maintenance Cost

Brush Ultra Sonic Contact RollerVacuumAir Blower

NO NO NONO YES

YES

YES

YES

YES

YESYESYESYES

YES

YESYESYESYES

YESYESYESYES

YESYESYES

NO NO NONO

NO NO NONO

NO NO NONO

NO

NO

NO

NO NO NONO

NO


Cleaning Efficiency’s

100 75 50 30 25 10 5 1 0.5 0.2

Air Knife

Brush & Vac

High Velocity Vacuum

UltrasonicContact Clean Machine

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Particle Size, Microns

Efficiency of Cleaning Methods

$


End of Technical Presentation

Return to Main Menu



For Narrow & Wide Web Applications



XCH

Wide WebNarrow Web

NWCM

WGCM

XCH P3

XCH P6

XCH P6/200

EPC

Bespoke Specials

Exit


Narrow Web Clean Machine

NWCM


NWCM

Retro-fit to Arsoma

EM-280 Press


NWCM

Winkler & Dunisdier

Press


NWCM

Floor Mounted on

Comco Press


NWCM

Roto Press


NWCM

Web Cleaning at

Unwind Station


NWCM

Fitted within BST Web

Guide Unit


NWCM

Retro-fit on Nilpeter

Press


NWCM

Comco Press


NWCM

Klemm Press


NWCM

Fitted with Idle Rollers

on Kopak Press


NWCM

Gallus Press


NWCM

Comco Press


NWCM

Retro-fit on Nilpeter

Press


NWCM

Smag Screen Print

Machine


NWCM

Webtron Press


NWCM

Retro-fitted on MPS

Press


NWCM

Roto Press


NWCM

Retro-fit on

Arsoma EM-280

Press


End of NWCM Presentation

Return to Product Menu


Web Guide Clean Machine

WGCM


WGCM

Arsoma 410 Press


WGCM

Retro-fit to Arsoma

410 Press


WGCM

W & D Press


WGCM

EGCM and EPC

on W & D Press


WGCM

Adhesive Roll Pull

Out on WGCM


End of WGCM Presentation



Heavy Duty Cleaning Head

XCH


XCH


XCH


XCH


XCH


XCH


XCH


XCH


End of XCH Presentation



Platform Heavy Duty Cleaning Head

XCH P3


XCH P3


XCH P3


XCH P3


End of XCH P3 Presentation



Platform Heavy Duty Cleaning

Head

XCH P6


XCH P6


XCH P6


XCH P6


XCH P6


End of XCH P6 Presentation



Platform Heavy Duty Cleaning

Head

XCH P6/200


XCH P6/200


XCH P6/200


XCH P6/200


XCH P6/200


XCH P6/200


XCH P6/200


End of XCH P6/200 Presentation



Edge Pre Cleaner

EPC


EPC


EPC


EPC


EPC


End of EPC Presentation



Bespoke Customer Specials


Customer ‘Specials’










End of Customer Specials Presentation



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Documents

Electronic Applications Manual 2001 - Teknek and... · 2019-03-27 · •Human Hair •Clothing Fibre •Packaging Fibre’s •Slitting Dust ... Removal down to 1 micron Analysis