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Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th , 2012 1

Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

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Page 1: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Electronics Modification:Critical Design Delta Review 2

Tom Montagliano

July 27th, 2012

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Page 2: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Open Items

Modifications

1.Perform noise measurement on larger scale2.Zoom into noise data and analyze3.Determine how current will be measured with Virgo attached4.Re-select protection diode that will not allow voltages over 5.7 V5.Gather more information on temperature sensor and develop action plan6.Re-simulate crosstalk with proper values for the input voltage7.Propose PCB layout, schematic and mounting

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Page 3: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Noise analysis with varied time scales

Critical Design Delta Review 2

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Page 4: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Noise analysis with different time scales on plot

4

x-axis=ADU y-axis = time (ms)

measurements made with current source addedCDS noise = 9.84 µV

measurements made with no current sourceCDS noise = 8.88 µV

Page 5: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Diode Selection

Critical Design Delta Review 2

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Page 6: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Diode selection

1. The Vishay 5.65 V zener diode (TZX5V6D) is an ideal choice for our application since there is little current draw at 5V and the voltage drop will not exceed 5.7 V.

2. The Fairchild 5.6 V zener diode (1N5343BTR) is not as good as the Vishay diode for our application since there is relatively more current draw at 5V.

3. With 5 V on the bias line, the voltage across the diode will be 4.95 V for the Vishay diode and 4.87 V for the Fairchild diode.

4. CONCLUSION: The Vishay 5.65 V zener diode (TZX5V6D) will be used as the protection diode.

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Page 7: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Temperature Sensor

Critical Design Delta Review 2

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Page 8: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Temperature Sensor

1. There is 1 DT470-SD-12A located on the motherboard of the Virgo package.

2. This will be routed to the Lakeshore through the cabling and will not involve the electronics system.

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DT470-SD-12A

Page 9: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Crosstalk Simulations

Critical Design Delta Review 2

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Page 10: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Notes on Source-follower Transimpedance

1. It was suggested to assume RDS(on) = 2 kΩ, BUT:2. Using this value results in bogus simulation results (flat lines)3. PSPICE parameter “RDS”:

a. Description: “Drain-source shunt resistance”b. Units: ohms; Default value: infinity

4. We know that an ideal MOSFET acting as a switch will have RDS = 0 Ω5. Recall small-signal model of PMOS FET:

a. Ideally ro = infinity; so in PSPICE, RDS must be the same as ro.

b. The source/drain impedance when FET is “on” is a combination of gm, VGS, and ro. We don’t know this information without physical testing, or information from Raytheon.

1. For these simulations, we’re using an ideal PMOS FET

http://www.prenhall.com/howe3/microelectronics/pdf_folder/lectures/mwf/lecture12.fm5.pdf

Page 11: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Measured Rout of Leach +16.5 V

0

V s

1 6 . 5R L

R o u t

0

VL

RL (Ω) VL (V) IL (mA) Rout (Ω)

Inf. 16.585 0.0 n/a

1737.4 16.582 9.5441 0.314

259.16 16.5755 63.9586 0.1485

147.5 16.572 112.3525 0.1157

1. Measure VL with no load (VOC)2. Measure RL and add RL to circuit. Measure VL.3. Calculate IL = VL / RL.4. Calculate Rout = (Voc – VL) / IL.

Page 12: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Schematic

100 KHz square wave with 10 ns rise/fall-time

J 1

J 2 N 4 3 9 3

0

V 1

1 6 . 5

R 16 . 5 k

M 1

M b re a k p

0

V 2TD = 0

TF = 1 0 nP W = 4 . 9 9 uP E R = 1 0 u

V 1 = 1 . 2

TR = 1 0 n

V 2 = 2 . 2

0

V 3

2 . 0

J 2

J 2 N 4 3 9 3

R 26 . 5 k

M 2

M b re a k p

0

0

V 5

2 . 0

V 6

1 . 7

R 31 0

I

V V

I

Page 13: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Time

9.90us 9.95us 10.00us 10.05us 10.10us 10.15us 10.20us 10.25us 10.30us 10.35us 10.40us 10.45us 10.50us 10.55us 10.60us 10.65us 10.70us 10.75us 10.80us 10.85us 10.90us 10.95usV(M1:s)

5.6V

6.0V

6.4V

6.8V

SEL>>

(10.588u,6.63591194)(10.214u,6.63233376)(10.112u,6.64095783)

(9.923u,5.70718765)

V(M2:s)6.1452V

6.1454V

6.1456V

6.1458V

6.1460V

(9.923u,6.14546347)

(10.588u,6.14546299)(10.214u,6.14546776)

(10.06u,6.14536047)

(10.01u,6.14591694)

Voltage Measurements

Aggressor

Victims

Efficiency of Source Follower:Duration of crosstalk to within 25 µVPP: (10.11 – 10.0) = 0.11 µsAfter 0.11 µs, VPP = 4.29 µV.fmax > 2 MHz (assuming 25 µVPP takes 0.5 µs).

Page 14: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Time

9.90us 9.95us 10.00us 10.05us 10.10us 10.15us 10.20us 10.25us 10.30us 10.35us 10.40us 10.45us 10.50us 10.55us 10.60us 10.65us 10.70us 10.75us 10.80us 10.85us 10.90us 10.95usI(R1)

-196.76uA

-196.74uA

-196.72uA

-196.70uA

-196.68uA

SEL>>

(10.207u,-196.6924977u)

(9.949u,-196.7473945u)

I(R2)-196.7214639uA

-196.7214599uA

-196.7214559uA

-196.7214519uA

-196.7214480uA

(10.112u,-196.7214485u)

(10.023u,-196.7214630u)

(9.958u,-196.7214485u)

Current Measurements

Aggressor

Victims

IPP = 54.9 nA

IPP = 14.5 pAt = 10.11 µs – 10.01 µs = 100 ns

Page 15: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Schematic with Bypass Capacitors

J 1

J 2 N 4 3 9 3

0

V 1

1 6 . 5

R 16 . 5 k

M 1

M b re a k p

0

V 2TD = 0

TF = 1 0 nP W = 4 . 9 9 uP E R = 1 0 u

V 1 = 1 . 2

TR = 1 0 n

V 2 = 2 . 2

0

V 3

2 . 0

J 2

J 2 N 4 3 9 3

R 26 . 5 k

M 2

M b re a k p

0

0

V 5

2 . 0

V 6

1 . 7

R 31 0C 1

0 . 1 u

0

C 20 . 1 u

0

I

V V

I

Page 16: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Voltage Measurementswith Bypass Capacitors

Time

9.90us 9.95us 10.00us 10.05us 10.10us 10.15us 10.20us 10.25us 10.30us 10.35us 10.40us 10.45us 10.50us 10.55us 10.60us 10.65us 10.70us 10.75us 10.80us 10.85us 10.90us 10.95usV(M1:s)

5.5V

6.0V

6.5V

7.0V

SEL>>

(10.111u,6.64012461)

(9.942u,5.70718765)

V(M2:s)6.145463V

6.145464V

6.145465V

6.145466V

6.145467V

(10.200u,6.14546347)

(10.022u,6.14546633)

(9.963u,6.14546347)

Aggressor

Victims

Duration of crosstalk to within 25 µVPP: 0.0 nsfmax limited by rise/fall times

VPP = 2.86 µV

Page 17: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Crosstalk Conclusions

1. The voltage supply output resistance should be as small as possible to reduce voltage droops

a. If Rout = 0 Ω: no crosstalk

b. If Rout = 10 Ω: crosstalk is as previously shown

c. Measured Rout ≈ 0.1 Ω

1) Crosstalk will be much less than what was previously shown

2. Adding small (0.1 µF) bypass capacitors to each current source significantly reduces crosstalk to the point of insignificance

Page 18: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Current Source Board (CSB) schematic, layout and mounting

Critical Design Delta Review 2

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Page 19: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

CSB schematic

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Page 20: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

CSB layout

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potentiometer

SMT JFETThrough Hole JFET 0 ohm resistor

SMT resistor

Page 21: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

General procedure for measurement of calibration of a single current source

1. Remove 0 Ω resistor from CSB

2. Ensure potentiometer is at maximum value

3. Connect ammeter using vias on CSB

4. Run System so that current source is active

5. Adjust potentiometer until 200 µA is measured on ammeter

6. Turn off system

7. Reinstall 0 Ω resistor

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Page 22: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

CSB Mounting Side View

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ARC46 board in adjacent slot

Capacitor on bottom : 4.5 mm

5/8” 4-40 screws

Mating DB connector MOD BRACKET

ARC46 board PCB

DB connector

Current Source Board

1/8” Spacer

Potentiometer : 5 mm

16.5 V Supply

Through Hole Resistor: 1.5 mm

Current Source Board wire

connection to PCB

Page 23: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

CSB Mounting Top View

25

5/8” 4-40 screws

Mating DB connectors

MOD BRACKETS

ARC46 board PCB

DB connectors

Current Source Board

Potentiometers

16.5 V Supply

pInput through hole locations on the ARC-46 (not on CSB)

Mounting Holes

Page 24: Electronics Modification: Critical Design Delta Review 2 Tom Montagliano July 27 th, 2012 1

Mod Bracket Specifications

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Top View

Front View Right Side View

4-40 tapped screw hole

4-40 clearance

1.673”

0.250”

0.303”

0.531”

0.750”

0.236”

0.0625”

0.0625” 0.100”