ElectroPress JPSeries 4High rigidity & quality servo-press for Assembly Automation

Janome CO., Ltd.Sold and Serviced by:

Fancort Industries, Inc.1-888-fancort

www.fancort.com

Stand-alone type

Unit type Head type

Clean-room spec

Electro Press -- Features --

Since 1986 JANOME has gained trust and recognition right throughout themanufacturing world and in particular in the automotive, electronics,medical and PCB equipment fields. 47% of market share for small-sizeServo-press in Japan. (*1)

Quality Control for Trace-ability

Connectivity

Energy saving & Clean Environment

User-Friendly Operation

Durability under many experiences

Unit body

Control box

Teaching pendant

*1: Information by Data Research Ltd. in 2009.

Durability under many experiences

< Automobile parts manufactures >

< Hard disk manufactures >

< Precision motor manufactures >

Servo-press marketing leader, Installed over 10,000 units

< Others >Press-fit connector, Lithium-ion batteryMedical, semiconductor, Mobile phoneequipments and so on….

Energy saving & Clean Environment -- Compared with Hydraulic press --

Hydraulic presswith load cell

Electro Press

Press machines/Strokes

ElectroPress

Air-pressmachine

Oil-pressmachine

5 SPM 100 W 720 W 1,100 W

10 SPM 170 W 1,450 W 1,000 W

Pressing conditions・Pressure capacity: 10,000 N・Approaching speed: 150 mm/sec・Pressing speed: 35 mm/sec・Maximum stroke: 100 mm/sec

(Approaching distance: 80 mm, Pressing distance: 20 mm)

Energy saving capability

Its energy consumption is only 10-20% ofthat of other press machines.

Allows you to maintain a clean workingenvironment at all times

- Just plug-in power cable- Don’t need to make expensive jig-fixture

Reduces noises and oily dust

Easy setup for installation

User-Friendly Operation -- Easy Teaching environments --

Adopt interactive menu

Easily-viewable large LCD

System setting is also interactive menu. Youdon’t need to learn special programming.

Large LCD 13Lines, 40Chars/line

Unit of Measure and Load

Measure: mm inchLoad: N, kgf, Lbf

Display Language

English, Japanese, German, French, Spanish,Italian, Korean, Chinese (simplified characters)

Self Diagnosis FunctionIn case of a problem, an error message willbe displayed so you can quickly locate andreact to the program.

User-Friendly Operation -- Prepared variety of pressing --

< Major pressing function >- Constant Speed, Set Stop position

… Stop end pressing position- Constant Speed, Set Stop Load

… Stop after detecting designated load- Constant Speed, Set Distance

… Stop designated distance after touching position- Constant Speed, Set Differential

… Stop after detecting rapid displacement load- Constant Load, Timed Pressure

… Pressing by constant load during designated time

< Multi-pressing function >- Two Section PL (Pos. Stop/Load.Stop)- Two Section LD (Load. Stop/Dis.Stop)* Also, can make your original multi-pressing mode

Achieve to prepare variety of pressing menu without PLC programming.(Electro Press has an original main CPU board for controlling of servomotor and load-cell).

Acceptable qualityrange

User-Friendly Operation -- Basic Operation --

A: Start, B: Approach, C: ProbeD: Pressing, E: Holding, F: finish

〔Time〕

Home Position Ａ※

Work Home Position Approach speed

※Start Position Ｂ

Ｃ※ End Position

ＤＥ

※ Holding

※Max.Pressure

Touching Load 〔Time〕

１cycle

Return Speed

Finish

F

Punch

Pin

Work piece

1ｍｍ

PressingProbe Speed

Start

〔Ram position〕〔Load〕

Quality Control for Trace-ability -- Sensor function --

Janome Electro Press can eliminate defective productsfrom the assembly line because of its high quality.

〔Load〕

End Upper Limit OK（Upper limit error）

NGSensor range

End Lower Limit

Beg.Upper LimitNG（Lower limit error）

Beg.Lower Limit

Sensor start position Sensor end position

〔Position〕

< Sensor function >1. Sensor Position - At Start2. Sensor Load - Position Range3. Sensor Load - In Dist. Range4. Sampling (Load) - Position Range5. Sampling (Load) - In Dist. Range6. Sensor Speed - In Time Range7. Sensor Speed - Position Range8. Sensor Speed - In Dist. Range9. Sampling (Speed) - In Time Range10. Sampling (Speed) - Position Range11. Sampling (Speed) - In Dist. Range12. Sensor Distance - At End13. Sensor Position - At End14. Sensor Load - At End15. Sensor Time - At End16. Sensor Load - Holding

<Sampling sensor parameters>

Press shaft

Bearing TargetDistance

<Load>

Lmax

Lmin

Target Load

<Distance>

Bearing insertion by designated distance

Press shaft

Bearing

Pmin Pmax

TargetLoad

<Load>

<Position>

Bearing insertion by designated load

CASE3: Set Load Stop with sampling

Press shaft

Bearing

<Load>

Lmax

Lmin<Distance>

Pmin Pmax

<Load>CASE4: Set Load Stop

Press shaftLmax

Lmin

<Distance>

Pmin Pmax

Press shaft

TargetLoad

<Load>

<Time>

CASE2: Const. Load/Set Time Stop

Press shaft

Heater

Heater

<Load>

<Time>

TargetLoad

CASE2: Const. Load/Set Time Stop

CASE2: Const. Load/Set Time Stop

CASE2: Const. Load/Set Time Stop

CASE2: Const. Load/Set Time Stop

Crimp sticking

Vacuum

<Load>

<Distance>Touch Posi.

Virtual 0

Pre-Pressing

Load is downby vacuum

Absolute Load

Press shaft

Targetdistance

<Load>

<Distance>

Lmax

Lmin

Target distance

Press shaft

Pipe

Targetdistance

<Load>

<Distance>

Lmax

Lmin

Target distance

CASE2: Const. Load/Set Time Stop

CASE2: Const. Load/Set Time Stop

Press shaft

<Load>

<Distance>

PmaxPmin

Press shaft

Targetdistance

Pmax

Pmin

<Distance>

Target distance

User-Friendly Operation -- JPTaS PC Software (option)

JP DesignerSet appropriate operation condition orjudgment by referring to result curve.

JP SamplerShow operation results and save thequality control data.

JP reporterAnalyses Quality control data, Graphs,Histograms and CPK. Reports data inHTML file format.

Connectivity -- connection ports --

[Unit Type :Front]

① I/O-SYS (In:17, Out:16)

② I/O-1 (In:8, Out:8) [Option] *1

③ Encoder Output [Option]

④ COM (RS-232C D-sub 9pin)

⑤ Ethernet (LAN) [Option]

⑥ (Maintenance cover)

⑦ I/O-S (Area Sensor)

⑧ Start switch connector

⑨ LOADCELL (Load cell output) [Option]

⑩ Teaching Pendant/Monitor Box

①

② ③

④

⑤

⑥⑧⑦

⑨ ⑩

(*1: under development)

Connectivity -- I/O function assignment --

We can make your original I/O assignment.Please contact Janome or our distributor.

<JP4 Standard I/O assignment>

<Press position by I/O>

Connectivity -- COM commands --

Can get sampling data and send teaching data via RS232C port from PLC or PC.

Example) Result Data Transfer Request (R)After turning on the Electro Press, transfer a result data transfer request command(R) from the PC.

R0: Cancellation of quality control data or time series data transferR1: Quality control data transfer requestR4: Time series data transfer requestR5: Quality control data and time series data transfer request

Example) System Information Request (B0)Send this command to request the systeminformation data from the Press.

User installation at Janome factory

J P U – 1 0 0 4 C L

ModelNil: Stand-aloneH: Head modelU: Unit model

Janome Press

Max. Pressure104: 50kg204: 200kg504: 500kg1004: 1t3004: 3t5004: 5t

SpecificationNil: StandardCL: Clean PressL: 150mm stroke

(504/1004 only)400mm stroke(3004/5004/8004)

Stand-alone

Head model

Unit model

Clean Press-Clean class 10-

Production Line-up

Unit-typeModel Unit(JPU) CL-spec Long-stroke Unit-flange

JPU- 054 ○ ○ ○JPU- 104 ○ ○ ○JPU- 204 ○ ○ ○JPU- 504 ○ ○ ○(150mm) ○JPU- 1004 ○ ○ ○(150mm) ○JPU- 1504 ○ ○(150mm) ○JPU- 2004 ○ ○ ○(400mm) ○（Hybrid)JPU- 3004 ○ ○ ○(400mm) ○JPU- 5004 ○ ○ ○(400mm) ○JPU- 8004 ○ ○(400mm) ○JPU- 12004 ○ ○（Hybrid)

* (CL: Clean room spec)

Production Line-up -- Clean-room spec(option) --

A World First Clean Room Class 10 (0.3um)* Compliant Press Machine!

1. The special airtight structure prevents dust emissions.2. Special external conductive coating prevents static

electricity.3. Low dust grease is used on the inside of the sliding

ram; additionally a special antistatic accordion hosecovers the outside of the ram.

4. Large and small exhaust pipe connectors are includedfor use with a variety of types and capacities ofexhaust equipment (not available for all models)

5. The body (not including the control box) can be usedin both clean room and general environments.

6. All plates and screws exposed to the outside aremade of stainless-steel.

In details, please ask our distributors about outletflow and exhaust pipe diameter. JPU2004CL

Production Line-up -- Flange worked (option) --

<Standard model> <JPU”F” Flange> <JPU2004 (only hybrid)>

* Please describe the flange spec when purchasing.

Production Line-up (Option)

<Ethernet module>Using JPTaS PC software (option), you can manage- Data can be exchanged.-Teaching data, CPK etc…-The transmission rate has improved by improving thecommunication method.-Two or more connected watches by the multi monitorcan be done.

<Monitor box>- Monitor box can check some information from

JPU.- It is not teaching pendant, Monitor box cannot

teaching. Monitor box is just display result dataand error message.

“For example…”I want to make the error and the result data caninspected though I want to prevent the settingchange by the worker.

Production Line-up (Option)

<Encoder output>

Receive encoder value using A and B phasevia servomotor encoder

Phase A

Phase B

Output Wave Pattern(while the Ram is descending)

<Load cell output>

Load cell values are output as electric currentoutputs through an insulation amplifier.

Current output: 4-20 [mA]

(mA)

(Load Force)

Please visit our website for further information.

http://www.janome.co.jp/industrial.html

Or visit www.fancort.com/airpress

Or call 1-888-FANCORT EXT. 219