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Elevator Pitch –Digital Tank Farms and Terminals
Driving the future of tank farms and terminalsACHEMA Pulse 2021
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Tank TerminalsWide variety and requirements
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 2
Facing the challenges together with Siemens in anopen partner eco-system/architecture
TankTerminals
Safety and security
Business model optimization
Risks and incidentsCAPEX + OPEX efficiency
Energy transition
Public image
Customer service
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 3
Crucial to navigate fast and flexiblyUse the power of data
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
personalized
connected
safe
healthy
efficient
smart
profitable
integrated
global
high-quality
flexible scalable secure
sustainable
adaptable
Page 4
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
Smart supply chainOptimize logistics and implement full traceability
Digital TwinAchieve closed-loop optimization
H2
Page 5
Remote securityand safetyEnable secure andsafe plants
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
Plug & produceEnable modular andflexible plants
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Smart supply chainOptimize logistics and implement full traceability
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Digital TwinAchieve closed-loop optimization
H2
Page 6
Seamless integrationActing fast, flexibly and more sustainably
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
DigitalEnterprise
Page 7
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 8
Gaining invaluable insights with Integrated Management System (iMS)Dedicted to your requirements!
Operations Manager Plant Manager
Plant Engineer Maintenance Operator
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 9
PSE, a Siemens business, Creating a leader in digital processdesign and operations – Creating value at every stage
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Online yield prediction and cokemonitoring in ethylene furnaces$10-40m p.a.
Refinery reactor design optimisationViable, optimised reactor internalsdesign
Assessing a new catalystfor an existing reactorRank & screen catalyst rapidly
Multi-site optimisationfor asset utilizationImprove profit by $100m+ p.a.
LDPE recipe optimizationIncrease production by morethan 10% while preservingend-use polymer properties
Utilities optimisationSave 3–15% of energy cost
HPPO whole-plant designoptimizationImproved economics for newprocess by €10s of million p.a.
Gas-to-Liquid – optimisation ofcatalyst operations for large-scalereactor train
Design/Desktop
Operational Solutions
Page 10
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Smart supply chainOptimize logistics and implement full traceability
Digital TwinAchieve closed-loop optimization
H2
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 11
Evolution from Analogue to Digital Worker
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Analogue worker Digital worker• Reliably identifies/
locates assets• Obtains initial context
information (manuals,checklists, etc.)
• Works with pen and paper• Prints documents• Enters data manually
• Employs digital workflow(executing tasks andwork orders)
• Receives AR-enabledremote support
• Navigates to asset• Obtains more advanced/
versatile contextinformation(e.g., asset condition,maintenance history)
Page 12
Siemens Digital WorkerIntegrated solution from engineering to operations
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 13
Integrated Operations in the Digital Plant
IntegratedEngineering
GAUGE
3D operatortraining
DCS
Cloud-based assetperformance suite
MaintenanceRepairOverhaul
MobileOperations
Internet/Intranet
ERP
Data SecurityDIGITALTWIN
OperationsIntelligence
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 14
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Digital TwinAchieve closed-loop optimization
H2
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Smart supply chainOptimize logistics and implement full traceability
Page 15
1
Intralogistics & multi stage production Outbound logisticsInbound logisticsCras ultriciesmi eu
Cras ultriciesmi eu ProcurementSupplier Customer
Detect anomalies: Real-time process prediction
Production Sales
Data
Create visibility & communicate solutions with collaboration partners
Find solutions: Analyze, simulate, solve problems
CustomerValue chain
KPI
Logisticsvalue chain
KPI
Overarching targetCreating an intelligent supply chain in process industries
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
110
101 0
010
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Secure, open and flexible Siemens Terminal Management System (TMS)/Terminal Automation System (TAS) supports industry standards and protocols
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Enterpriselevel
ISA-95 – level 4
Executionlevel
ISA-95 – level 3
Automationlevel
ISA-95 – level 2
Fieldlevel
ISA-95 – level 1
ERP system
Customer data Storage & delivery managementAccounting Project ManagementHR management Supply chain management
Terminal Management System
Reporting Loading scheduling Automatic queuingOperations workflow Delivery documents Access authorizationInventory management Performance Analytics Transactions authorization
Process Control and Monitoring
Route control Integrated safetyBatch control Metering/weighting systemsTank Gauging Auxiliary equipment/devices
Process Control and Monitoring
Sensors Instrumentation Frequency converters
OPC-UA
B2MML/XML
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Secure, open and flexibleTerminal Management System (TMS)
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Different projectsin chemicals/O&G for terminalowners andoperators
• Intuitive and customizable KPI dashboarding• Smart monitoring & metering based on real-time
and historian data• Fast & efficient reporting• Easy master data management for plants, assets,
fleet and users
Safe plantoperation
Maximumefficiency andasset utilization
ReducedOPEX
• TMS based on ANSI/ISA-95 enables flexibleintegration to enterprise and automationlevel
• Consistent and transparent overview of allloading/unloading transactions
• Cloud and/or on-premise solution
Page 18
Smart supply chainOptimize logistics and implement full traceability
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Digital TwinAchieve closed-loop optimization
H2
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
Page 19
Let‘s take a look into the futureWhat if you could always …
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
… prevent expensiveshut-downs?
… get the bestproduct quality?
… know the impact of slightprocess deviations?
… schedule maintenance activitieswhen it’s really needed?
… have the optimum plantperformance and availability?
… know-how yourassets are really doing?
101
011
101
011
101
011
101
011
101
011
101
011
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We use our state-of-the-art analytics competencies …… to create tangible customer value through applications and consulting
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Prevent plant outage Prevent asset failure Optimize maintenance
Increase energy efficiency Improve fleet performance Identify optimal operation modes
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Siemens Predictive Analytics Application …
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Siemens Predictive Analyticsis an important and necessary partof the smart plant which is a practicaland robust tool for predictive main-tenance integrating human experience/know-how and machine dataanalytics/computing capability.
– Mr. Chen Xin, Director, Sinopec QRC
... has prevented shut-downs by pre-alertingprocesses and asset failures
PredictiveAnalytics
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AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
Smart supply chainOptimize logistics and implement full traceability
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Digital TwinAchieve closed-loop optimization
H2
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Page 23
Bringing together OT and IT
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
OperationalTechnology (OT)
InformationTechnology (IT)
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IT/OT convergence –Based on Edge, MindSphere, and Mendix low-code app development
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
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001011111010101001010111101110000101110
001011111010101001010111101110000101110
001011111010101001010111101110000101110
001011111010101001010111101110000101110
MindSphere
InformationTechnology
(IT)
OperationTechnology
(OT)
Com
mun
icat
ion
plat
form
s
Cyb
erse
curit
y
Low
-cod
e ap
p de
velo
pmen
t
Cloud/MindSphere
Industrial Edge
Controller/automation platforms
Software for vertical integration
Field devices
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Linking all relevant datawith open, collaborative data models
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
DigitalEnterprise
Partner
Supplier
Smart buildingSmart grids
Logistics
Customer
Page 26
Driving process industries towards the digital enterprise
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
AI and data analyticsto understand and optimizeR&D and drive manufacturingtowards autonomous plants
AdditivemanufacturingIncrease flexibility andindividualization in industrial/design-driven production
Convergence ofOT and ITwith the help of cloudand edge computingand robust Cyber Security
Plug & produceEnable modular andflexible plants
Remote securityand safetyEnable secure andsafe plants
Digital workerUse cutting-edge technologieslike AR/VR and mobileoperations
Smart supply chainOptimize logistics and implement full traceability
Digital TwinAchieve closed-loop optimization
H2
Page 27
Accompanying the entiredigital transformation
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
DigitalEnterprise
Page 28
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021
PartnerSupplier
Logistics
Stakeholder
App developer
Machine builder
Collaborating ingrowing ecosystemsCollaborating ingrowing ecosystems
Page 29
Marvin Lehel
Siemens AGDigital IndustriesProcess AutomationBusiness Development Oil & Gas/ChemicalsSiemensallee 8476187 Karlsruhe, GermanyMobile: +49 162 4156365Mail: [email protected]: linkedin.com/in/marvin-lehel
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 30
Disclaimer
© Siemens 2021
Subject to changes and errors. The information given in this documentonly contains general descriptions and/or performance features whichmay not always specifically reflect those described, or which mayundergo modification in the course of further development of theproducts. The requested performance features are binding only whenthey are expressly agreed upon in the concluded contract.
All product designations may be trademarks or other rights ofSiemens AG, its affiliated companies or other companies whose use bythird parties for their own purposes could violate the rights of therespective owner.
Unrestricted | © Siemens 2021 | Digital Industries | Tank farms and terminals | June 2021Page 31