ELGINSEPARATION SOLUTIONS

10050 Cash RoadStafford, Texas 77477 • 281-261-5778www.elginseparationsolutions.com

Mining • Minerals • WaterOil & Gas • Rendering • TrenchlessRenewables • Utilities • Industrials

KEMTRON 1500HD2™Fluid Recycling System

*Also available with stainless steel valves and components.

Elgin Separation Solutions has become a leading manufacturer of effective fluid recycling systems in North America. Designed for today’s HDD drilling contractor with Maxi-Class pullback rigs in the trenchless, water-well, geothermal, foundation drilling, and microtunneling industry.

The KEMTRON 1500HD2 has one of the highest rated hydraulic cleaning capacity with an impressive 1,500 gallons per minute (gpm)(95 lps) flow rate compared to other systems on the market with optional configurations to provide up to 3,000 gpm (189 lps) cleaning capacity. Two dual-deck scalping shakers, each with 56 sq. ft. of screening surface, provide for substantially more cleaning capacity when dealing with large bores. Optional configurations can include as many as three scapling shakers.

Shaker performance is further enhanced with a single-point gear-driven jacking system allowing the operator to adjust deck inclination as needed without tools or system shutdown. High /low level tank sensors turn pumps on and off to protect from running dry and tank overload. In addition, Elgin manufactures a complete line of composite shaker screens fully compliant to API standards that are lighter in weight and longer-lasting than traditional metal framed screens.

Elgin’s packaged fluid reclaimers are the only systems on the market to feature ‘Smart-Panel’ technology. With a built-in Wi-Fi network, the operator can control/monitor the complete system remotely from a computer, smart phone or tablet. Auto pump operation with interlocks, hydrocyclone and hopper pressure monitoring, maintenance reminders, and data logging are just a few of the features associated with Elgin’s ‘Smart-Panel’ technology. Most importantly, Elgin’s ‘Smart Panel’ provides for the lowest cost operator oversight of any reclaimer in the industry.

Combine all this with a 250kw generator package, 9,000 gallon tank capacity, and increased deck space, the KEMTRON 1500HD2™ packaged fluid reclaimer is the perfect solution for your solids control needs. Elgin is the only packaged system manufacturer that can integrate any one of its six different centrifuges into its mobile treatment systems.

• Multi-pass cleaning system maximizes shaker and hydrocyclone performance helping to maintain target mud weights.

• Two dual-deck scalping shakers, each with 56 sq. ft. (5.4 m2)of screening surface, providing for substantially more cleaning capacity when dealing with large bores.

• Three (3) 10” (25.4 cm) hydrocyclone desanders and eighteen (18) 5” (12.7 cm) hydrocyclone desilters with pressure guages and dedicated isolation valves for ease of maintenance.

• Smart-Panel technology with Wi-Fi network for lowest cost operator oversight of any reclaimer in the industry.

• Hyper-G™ shaker with Firestone’s Marsh Mellow™ vibration isolators, providing reduced noise, long-lasting, maintenance free operation.

• Most efficient tank agitation per unit volume of mud utilizing top mounted agitators and mud guns ensures complete mixing performance.

• Dedicated centrifugal pumps, inset on the side of the tank for easy maintenance, provide independent transfer, mud circulation/hopper, desander, and desilter operations.

• Elgin’s tanks are fully lined with a phenolic lining to maximize tank life and reduce the effects associated with the circulation of abrasive/erosive solids to extend equipment life.

KEMTRON 1500HD2™ Benefits:

ELGINSEPARATION SOLUTIONS

10050 Cash RoadStafford, Texas 77477 • 281-261-5778www.elginseparationsolutions.com

Mining • Minerals • WaterOil & Gas • Rendering • TrenchlessRenewables • Utilities • Industrials

KEMTRON 1500HD2™Fluid Recycling System

Model Number: KEMTRON 1500T

Description: 1,500 gpm recycling / cleaning capacity (95 lps)

Screen Type: PretensionedKPT-28 Series

Centrifugal Pumps:

(2) 6 x 5 40 hp & (2) 8 x 6 60 hp 250 Series Pumps

Linear Motion Shaker Motors: (2) 2.4 hp & (2) 1.5 hp

Number of Screen Panels on

Single Deck Shakers:

3 each (single deck) 28 sq . f t . (2 .6 m2) total screening area

Number of Screen Panels on

Double Deck Shakers:

6 each (3 on top & 3 on bottom)

56 sq . f t . (5 .2 m2)

total screening area

Screen Surface Area:

168 sq . f t . (15.61 m2) total on four shakers

Desilters: (18) 5" (10.16 cm) high durameter polyurethane

Desanders: (3) 10" (25.4 cm) high durameter polyurethane

Maximum Flow Rate: 1,500 gpm (95 lps)

Dimensions: L 56' (17 m) x W 8' (2.4 m) x H 12.5' (3.8 m)

Weight: 78,000 lbs (35,380 kg)

Tank Capacity: 9,000 gallon (34,000 liters)

Additional Features:

• Dual axel trailer with two (2) 30,000 lb axels distributes load evenly.

• Schedule 40 piping hydrostatically tested prior to shipment resulting in improved quality.

• 1/4" ASTM A36 plate steel, with full seam welded, industrial coated construction improving corrosion resistance.

• Phenolic-lined interior tank to expand tank life & minimize corrosion.

• 6” venturi hopper with working table. Hopper discharge diverted away from tank suction conveniently located at ground level, eliminating the need for material handling on the top deck.

• Seven (7) 5/8” high-velocity mixing guns for supplementing tank agitation.

• Fitted with a 250 kW stand-by (225 kW prime) premium-grade generator with extended life diesel tank.

• Uniform working surface across entire working deck to minimize trip hazards.

• Entire upper deck fully surrounded by an OSHA compliant walkway and railings.

• For superior fluid cleaning capacity add an Elgin decanter centrifuge and create the perfect closed loop environment.

• Add a 600 gpm (38 lps) triplex pump package to maximize system integration and performance

• Upgrade to High-G vibrator motors to increase effective G-force from 5.5 G’s to 7.0 G’s

• Winterization Package - Add full canopy structure to upper deck and pump pockets to protect from elements and immersion tank heaters to severe cold climate environments

• Add a Submersible Feed Pump - Add a 1500 gpm (95 lps), 20 hp, submersible feed pump to the system to deliver fluid to the recycling system

Pump PocketPumps inset into tank side for

unobstructed access for service and maintenance.

Additives HopperLarge hopper with 6” venturi

nozzel for easy chemical loading.

AgitationThree (3) top-mounted vertical

high-efficiency agitators.

Desander / DesilterConfigured with three (3) 10” Desander and Eighteen (18) 5”

Desilter manifolds.

Upgrade Options:

KEMTRON 1500HD2 skid with three (3) dual-deck scalping shakers, single-deck

desander manifold, and single-deck desilter manifold shaker.