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Elliott Microturbines Elliott Microturbines Absorption Chiller Absorption Chiller Integrated System Integrated System Development Development Dave Dewis Dave Dewis

Elliott Microturbines Absorption Chiller Integrated System Development

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Elliott Microturbines Absorption Chiller Integrated System Development. Dave Dewis. Overview. Introduction Elliott TA100 CHP System Direct Fired Absorption Chillers System Integration Test Results Lessons learned Future Work Installations – Ebara MGT Group. Introduction. - PowerPoint PPT Presentation

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Page 1: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott MicroturbinesElliott Microturbines

Absorption Chiller Integrated Absorption Chiller Integrated System DevelopmentSystem Development

Dave DewisDave Dewis

Page 2: Elliott Microturbines Absorption Chiller Integrated System Development

OverviewOverview• IntroductionIntroduction• Elliott TA100 CHP SystemElliott TA100 CHP System• Direct Fired Absorption ChillersDirect Fired Absorption Chillers• System IntegrationSystem Integration• Test ResultsTest Results• Lessons learnedLessons learned• Future WorkFuture Work• Installations – Ebara MGT GroupInstallations – Ebara MGT Group

Page 3: Elliott Microturbines Absorption Chiller Integrated System Development

IntroductionIntroduction• Commercial Launch of the TA-80 Commercial Launch of the TA-80

MonoGen system was geared towards MonoGen system was geared towards support of Solution Providers and tailored support of Solution Providers and tailored installations.installations.

• Complexity and redundancy has been Complexity and redundancy has been eliminated with the launch of the TA100 eliminated with the launch of the TA100 CHP system while significantly reducing CHP system while significantly reducing installation time and footprint.installation time and footprint.

• EESI Customers are now looking at more EESI Customers are now looking at more complex Building Integrated systems that complex Building Integrated systems that incorporate Direct Fired Chillers.incorporate Direct Fired Chillers.

Page 4: Elliott Microturbines Absorption Chiller Integrated System Development

Dimensions:

Height: 78 in Net Power Output: 100 kWe (ISO)

Width: 33 in Thermal Output: 172 kW (net)Length: 120 in Exhaust Temp. 535 deg-F (ISO)

Dry Weight: 4000 lbs Fuel Input Flow: 22.0 scfm

ELECTRICACTUATOR

HEAT EXCHANGER

GAS COMPRESSOR

RECUPERATOR

POWERELECTRONICS

INTAKESILENCEROIL HEAT

EXCHANGER WITH FAN

COOLINGFAN

ENGINE / ALTERNATORASSEMBLY

TA100 Integrated CHP TA100 Integrated CHP PackagePackage

Page 5: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott TA100 CHP SchematicElliott TA100 CHP Schematic

Fuel Inlet362 kW

Alternator Compressor

Air Inlet

Turbine

Combustor

Recuperator

Hea

t R

ecov

ery

Internal Gas Compressor

Cold Water Inlet

Hot Water Outlet

Exhaust Gas Outlet

Electricity105 kW

172 kW

63 kW

22 kWLosses

• CHP Efficiency 75% CHP Efficiency 75%

• MonoGen Efficiency 29%MonoGen Efficiency 29%

MicroturbineMicroturbine

At ISO conditions:At ISO conditions:

• 100 kW 100 kW (Net)(Net) Electrical Electrical

• 172 kW Hot Water172 kW Hot Water

Page 6: Elliott Microturbines Absorption Chiller Integrated System Development

Single-Double Effect, (SDE), Absorption Single-Double Effect, (SDE), Absorption ChillerChiller

• 35 Tons of Cooling Capacity• COP = 1.03

Direct Fired Absorption ChillersDirect Fired Absorption Chillers

• Integral damper included

• Solution temperature monitoring as Safety Device

35 Tons of Refrigeration

Internal Parasitic Load (Pumps): 1 kW235 kW

106 kW

Page 7: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott TA100 CHP –SDE Absorption Chiller Elliott TA100 CHP –SDE Absorption Chiller IntegrationIntegration

• Overall Efficiency 63 % @ 70F

• Generating hot water simultaneously reduces cooling capacity of absorption chiller

System IntegrationSystem Integration

Electricity

Alternator Compressor

Air Inlet

Turbine

Combustor

Recuperator

Hea

t Rec

over

y

Internal Gas Compressor

Cold Water Inlet

Hot Water Outlet

Exhaust Gas Outlet

98 kW

235 kW

345 kW

106 kW

35 Tons

Page 8: Elliott Microturbines Absorption Chiller Integrated System Development

H2O (Vapor)

Evaporator

Condenser

Exhaust-HeatedGenerator

Absorber

Weak LithiumBromide Solution

Strong LithiumBromide Solution

H2O (Vapor)

H2O (Liquid)

Exhaust Gas

Cooling Water Inlet (from Cooling Tower)

Cooling Water Outlet(to Cooling Tower)

Chilled Water Outlet(to Facility)

Chilled Water Inlet(from Facility)

Gas-Fired Generator

Pump

38.5 oC101.3 oF

32.0 oC89.6 oF

7.0 oC44.6 oF

12.5 oC54.5 oF

280 oC536 oF

SolutionPump

H2O (Vapor)

Low-Temp. Generator

Burner

Double Effect, DE, Absorption ChillerDouble Effect, DE, Absorption Chiller

40 Tons of 40 Tons of RefrigerationRefrigeration

Internal Internal Parasitic Load Parasitic Load (Pumps): 1.3 kW(Pumps): 1.3 kW

• 40 Tons of cooling capacity

• COP = 1.04

• Dual Fired System (Burner)

235 kW 101 kW235 kW 101 kW

Direct Fired Absorption Direct Fired Absorption ChillersChillers

• Vacuum reset two/three times a year

• Internally pressurized in damper by-pass

• Damper and damper controller are not included

Page 9: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott TA100 CHP – DE Absorption Chiller Elliott TA100 CHP – DE Absorption Chiller IntegrationIntegration

• Overall Cycle Efficiency 67 % @ 70F

• Dual Fired Absorption Chiller integrated with TA100 CHP allows cooling continuously (Burner) while simultaneously creating hot water.

System IntegrationSystem Integration

H2O (Vapor)

Evaporator

Condenser

Exhaust-HeatedGenerator

Absorber

Weak LithiumBromide Solution

Strong LithiumBromide Solution

H2O (Vapor)

H2O (Liquid)

Exhaust Gas

Cooling Water Inlet (from Cooling Tower)

Cooling Water Outlet(to Cooling Tower)

Chilled Water Outlet(to Facility)

Chilled Water Inlet(from Facility)

Gas-Fired Generator

Pump

38.5 oC101.3 oF

32.0 oC89.6 oF

7.0 oC44.6 oF

12.5 oC54.5 oF

280 oC536 oF

SolutionPump

H2O (Vapor)

Low-Temp. Generator

Burner

Electricity

Alternator Compressor

Air Inlet

Turbine

Combustor

Recuperator

Hea

t Rec

over

y

Internal Gas Compressor

Cold Water Inlet

Hot Water Outlet

98 kW

345 kW

235 kW 101 kW

40 Tons of Refrigeration

Page 10: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott TA100 CHP SDE Absorption Elliott TA100 CHP SDE Absorption Chiller EESI IntegrationChiller EESI Integration

System used to supply 59F air to test cell for ISO standard day testing.

Page 11: Elliott Microturbines Absorption Chiller Integrated System Development

TA100 MonoGen - DE Absorption TA100 MonoGen - DE Absorption Chiller Integration (Sodegaura Plant)Chiller Integration (Sodegaura Plant)

Test Parameters• System start-up transient.

• Chiller Cooling Performance at different MGT output power.

• Chiller Heating Performance at different MGT output power.

Page 12: Elliott Microturbines Absorption Chiller Integrated System Development

Elliott TA100 CHP - DE Elliott TA100 CHP - DE Absorption Chiller Integration Absorption Chiller Integration

(EESI Plant)(EESI Plant)

Page 13: Elliott Microturbines Absorption Chiller Integrated System Development

Measurement shows that it took one (1) hour to have 0 to 40 tons of cooling with burner

TA100 Monogen – DE ResultTA100 Monogen – DE Result(Sodegaura Plant)(Sodegaura Plant)

Page 14: Elliott Microturbines Absorption Chiller Integrated System Development

Cooling PerformanceCooling Performance

TA100 Monogen – DE ResultTA100 Monogen – DE Result(Sodegaura Plant)(Sodegaura Plant)

Page 15: Elliott Microturbines Absorption Chiller Integrated System Development

TA100 Monogen – DE ResultTA100 Monogen – DE Result(Sodegaura Plant)(Sodegaura Plant)

Heating PerformanceHeating Performance

Page 16: Elliott Microturbines Absorption Chiller Integrated System Development

Lessons LearnedLessons Learned• Overall DE system efficiency, Cooling Mode, tested at 64% Overall DE system efficiency, Cooling Mode, tested at 64%

• Overall DE system efficiency, Heating Mode, tested at 60%Overall DE system efficiency, Heating Mode, tested at 60%

• For heating purposes, TA100 CHP package operates at 75%.For heating purposes, TA100 CHP package operates at 75%.

• Maintenance requirements vary significantly between Maintenance requirements vary significantly between manufacturers and should be closely considered. Impact will manufacturers and should be closely considered. Impact will depend on Customers experience.depend on Customers experience.

• Chiller protection methodologies vary between Chiller protection methodologies vary between manufacturers, that can impact operational characteristics of manufacturers, that can impact operational characteristics of the system.the system.

• Chiller/CHP integration involves a totally new set of skills, Chiller/CHP integration involves a totally new set of skills, Building Management integration, Water treatment, heat Building Management integration, Water treatment, heat rejection. rejection.

Page 17: Elliott Microturbines Absorption Chiller Integrated System Development

Future WorkFuture Work• Completing the TA100 CHP – DE Absorption Completing the TA100 CHP – DE Absorption

Chiller installation at EESI for partial thermal load Chiller installation at EESI for partial thermal load testing, and endurance testing.testing, and endurance testing.

• Develop and optimize “integration kits” for BCHP Develop and optimize “integration kits” for BCHP solutions.solutions.

• Support Customer Installations to increase total Support Customer Installations to increase total system knowledge for cost, permitting, and system knowledge for cost, permitting, and installation improvements.installation improvements.

• Review Economic benefit of Integrating Desiccant Review Economic benefit of Integrating Desiccant System.System.

Page 18: Elliott Microturbines Absorption Chiller Integrated System Development

TA 100 (80) Monogen. + Exhaust TA 100 (80) Monogen. + Exhaust Gas Absorption ChillerGas Absorption Chiller

Page 19: Elliott Microturbines Absorption Chiller Integrated System Development

TA80 Monogen. + Exhaust TA80 Monogen. + Exhaust Gas Absorption ChillerGas Absorption Chiller

Page 20: Elliott Microturbines Absorption Chiller Integrated System Development

TA80 Hot Water Cogen. + Hot TA80 Hot Water Cogen. + Hot Water Absorption Chiller Water Absorption Chiller

Master Control Panel

Page 21: Elliott Microturbines Absorption Chiller Integrated System Development

TA80 Hot Water Cogen. + Hot TA80 Hot Water Cogen. + Hot Water Absorption Chiller Water Absorption Chiller

3 Units inside the Soundproof Wall

Page 22: Elliott Microturbines Absorption Chiller Integrated System Development

TA80 Monogen. + Steam BoilerTA80 Monogen. + Steam Boiler

Page 23: Elliott Microturbines Absorption Chiller Integrated System Development

Digestion Gas TA80 Hot Digestion Gas TA80 Hot Water CogenerationWater Cogeneration

Page 24: Elliott Microturbines Absorption Chiller Integrated System Development

2004 is full of Potential2004 is full of Potential

Customers have caught up to the Customers have caught up to the TechnologyTechnology

The solutions they are looking for The solutions they are looking for are complexare complex

It is up to “us” to deliverIt is up to “us” to deliver