EMCO WinNC GE Series Fanuc 0-MC Manual

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    Software descriptionEMCO WinNC Fanuc 0-MC

    Ref.No. EN 1801 Edition I2003-7

    EMCO Maier Ges.m.b.H.

    P.O. Box 131

    A-5400 Hallein-Taxach/Austria

    Phone ++43-(0)62 45-891-0

    Fax ++43-(0)62 45-869 65

    Internet: www.emco.at

    E-Mail: [email protected]

    EMCO WinNC GE Series Fanuc 0-MC

    Software description/ Software version from 13.76

    RS232USB

    -Y

    1 x

    SKIP DRYRUN

    OPT.STOP

    AUX

    100%

    AUX

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    60 70 80

    90

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    40

    2010

    6

    0210000

    1000

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    10

    1

    EDIT

    -4

    +4

    0

    1

    GE Fanuc Series 21GE Fanuc Series 0

    RESET

    CURSOR

    ALTER

    INSRT

    DELET

    EOB

    CAN

    INPUT

    OUTPTSTART

    /,#

    POS PRGRM MENUOFSET

    DGNOSPARAM

    OPRALARM

    AUXGRAPH

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    - .M S T

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    LQP

    No.

    0

    GE Fanuc Series 0

    K

    I J

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    P REFACE

    All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER EMCO MAIER Gesellschaft m.b.H., Hallein 2003

    Preface

    The software EMCO WinNC FANUC SERIES 0-MC Milling is a part of theEMCO education concept on PC basis.

    Target of this concept is learning to operate and program the original control atthe PC.

    The milling machines of the EMCO PC MILL und CONCEPT MILL series canbe directly controlled via PC by means of the EMCO WinNC for the EMCO MILL.

    The operation is rendered very easy by the use of a digitizer or the controlkeyboard with TFT flat panel display (optional accessory), and it is didacticallyespecially valuable since it remains very close to the original control.

    This manual does not include the whole functionality of the control softwareFANUC SERIES 0-MC Milling, however emphasis was laid on the simple andclear illustration of the most important functions so as to achieve a most

    comprehensive learning success.

    In case any questions or proposals for improving this manual should arise,please contact us directly:

    EMCO MAIER Gesellschaft m. b. H.Department Technical Documentation

    A-5400 Hallein, Austria

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    C ONTENTS

    Contents

    A: Key DescriptionControl Keyboard, Digitizer Overlay ..... ..... ..... ..... ..... ..... ..... .. A5

    Key Functions ............................. ............................... ........ A5Data Input Keys ............................... ................................ .. A6Function Keys ............................. ............................... ........ A6Machine Control Keys ........................... ............................. A8PC Keyboard .............................. ............................... ...... A10

    B: BasicsReference Points of the EMCO Milling Machines ..... ..... ..... B11Zero Offset ............................ ............................... ........... B12The Coordinate System ............................... ..................... B12Input of the Zero Offset ................................ ..................... B13Tool Data Measuring ............................. ........................... B14Tool Data Measuring by Scraping ..... ..... ..... ..... ..... ..... ..... ... B15

    C: Operating SequencesSurvey Operating Modes ............................. ..................... C17

    Approach the Reference Point ..... ..... ..... ...... ..... ..... ..... ...... C18Setting of Language and Workpiece Directory ..... ..... ..... .... C18Program Input ............................. ............................... ...... C19

    Call Up a Program....... ............................... ................ C19Input of a block ............................... ........................... C19Insert a Word ............................. ................................ C19

    Alter a Word ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ...... C19Delete a Word....... ................................ ..................... C19Search a Word...... ................................ ..................... C19Insert a Block ............................. ................................ C19Delete a Block ........................... ................................ C19

    Delete a Program.............. ............................... ................ C20

    Delete All Programs .............................. ........................... C20Data Input - Output. ............................... ........................... C20 Adjusting the Serial Interface ..... ..... ..... ..... ..... ..... ..... ... C20Program Output .............................. ........................... C21Program Input ............................ ................................ C21Tool Offset Output ........................... ........................... C21Tool Offset Input .............................. ........................... C21Print Programs ........................... ................................ C21

    Program Run .............................. ............................... ...... C22Start of a Part Program ............................... ................ C22Displays while Program Run ............................ ........... C22Block Search ............................. ................................ C22Program Influence ........................... ........................... C22Program interruption......... ............................... ........... C22Display of the Software Versions ..... ..... ..... ..... ..... ..... ... C22

    Part Counter and Piece Time ..... ..... ..... ..... ..... ..... ..... ..... .... C23Graphic Simulation ........................... ................................ C24

    D: ProgrammingProgram Structure.......... ............................... .................. D25

    Used Addresses............. ............................... .................. D25Command survey M-functions ............................. ............. D25Survey of G Commands for Command Definition C ............................. ....................... D26Description of G Commands ............................... ............. D27G00 Positioning (Rapid Traverse) ..... ..... ..... ..... ..... ..... ..... . D27G01 Linear Interpolation ............................... .................. D27G02 Circular Interpolation Clockwise ..... ..... ..... ..... ..... ..... .. D29G03 Circular Interpolation Counterclockwise ..... ..... ..... ..... . D29Helix Interpolation .............................. ............................. D29G04 Dwell ........................... ............................... ............. D30G09 Exact Stop ............................. ................................ .. D30G10 Data Setting ............................... ............................. D31G15 End Polar Coordinate Interpolation..... ..... ..... ..... ...... .. D32G16 Begin Polar Coordinate Interpolation ..... ..... ..... ..... ..... D32G17-G19 Plane Selection ............................. .................. D33G20 Measuring in Inches ............................... .................. D33G21 Measuring in Millimeter ............................... ............. D33G28 Approach Reference Point ............................... ........ D34G33 Thread Cutting ............................ ............................. D34Cutter Radius Compensation .............................. ............. D35G40 Cancel Cutter Radius Compensation. ..... ..... ..... ..... .... D35G41 Cutter Radius Compensation left........ ..... ..... ..... ...... .. D35G42 Cutter Radius Compensation right ..... ..... ..... ..... ...... .. D35G43 Tool Length Compensation positive ..... ..... ..... ..... ..... .. D37G44 Tool Length Compensation negative..... ..... ..... ..... ..... . D37G49 Cancel Tool Length Compensation ..... ..... ..... ..... ...... .. D37G50 Cancel Scale Factor, Mirror .............................. ........ D37G51 Scale Factor, Mirror ........................... ....................... D37G52 Local Coordinate System ............................ ............. D39G53 Machine Coordinate System..... ..... ..... ..... ..... ..... ..... .. D39

    G54 - G59 Zero Offsets 1 - 6............................... ............. D39G61 Exact Stop Mode............................... ....................... D40G62 Automatic Corner Override ............................... ........ D40G64 Cutting mode .............................. ............................. D40G68 / G69 Coordinate System Rotation ..... ..... ..... ..... ...... .. D41Drilling Cycles G73 - G89 .............................. .................. D42

    Systematic G98/G99 ............................... .................. D42Number of repetitions .............................. .................. D42

    G73 Chip Break Drilling Cycle ............................. ............. D43G74 Left Tapping Cycle ............................ ....................... D43G76 Fine Drilling Cycle ............................. ....................... D44G80 Cancel Drilling Cycles ............................ .................. D44G81 Drilling Cycle .............................. ............................. D44G82 Drilling Cycle with Dwell .............................. ............. D45G83 Withdrawal Drilling Cycle ............................. ............. D45G84 Tapping Cycle ............................. ............................. D46G85 Reaming Cycle ........................... ............................. D47G86 Drilling Cycle with Spindle Stop ..... ..... ..... ..... ..... ...... .. D47G87 Back Pocket Drilling Cycle ........................... ............. D48G88 Drilling Cycle with Program Stop ..... ..... ..... ..... ..... ..... . D48G89 Reaming Cycle with Dwell ........................... ............. D49G90 Absolute Programming ........................... .................. D49G91 Incremental Programming ........................... ............. D49G92 Coordinate System Setting ............................... ........ D49G94 Feed per Minute..................... ................................ .. D49G95 Feed per Revolution ............................... .................. D49G97 Revolutions per Minute.. ..... ..... ..... ..... ..... ..... ..... ...... .. D49

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    G98 Retraction to the Start Plane ..... ..... ..... ..... ..... ..... ..... ... D49G98 Retraction to the Withdrawal Plane ..... ..... ..... ..... ..... ... D49Description of M Commands ............................. ................ D51M00 Programmed Stop ............................... ..................... D51M01 Programmed Stop, Conditional ..... ..... ..... ..... ..... ..... .... D51M02 Main Program End.......... ............................... ........... D51M03 Milling Spindle ON Clockwise ..... ..... ..... ..... ..... ..... ...... D51

    M04 Milling Spindle ON Counterclockwise ..... ..... ..... ..... ..... D51M05 Milling Spindle OFF ............................. ..................... D51M06 Tool Change ............................. ................................ D51M08 Coolant ON .............................. ................................ D51M09 Coolant OFF ............................ ................................ D51M27 Swivel Dividing Head ........................... ..................... D51M30 Main Program End.......... ............................... ........... D51M71 Puff blowing ON ............................ ........................... D51M72 Puff blowing OFF........................... ........................... D51M98 Subprogram Call ........................... ........................... D52M99 Subprogram End, Jump Instruction ..... ..... ..... ..... ..... ... D52

    G: Flexible NC programmingVariables and arithmetic parameters ..... ..... ..... ..... ..... ..... .... G1

    Calculating with variables ............................ ...................... G1Control structures ............................. ................................ . G2Relational operators .............................. ............................ G2

    H: Alarms and MessagesInput Device Alarms 3000 - 3999 ........................... ............ H2Machine Alarms 6000 - 7999 ............................ ................. H3

    AC95 ALARMS ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .... H11 Axis Controller Alarms 8000 - 9999 ..... ..... ..... ..... ..... ..... ..... H11

    I: Control AlarmsControl Alarms ............................ ............................... ....... I15

    Starting Informationsee attachment

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