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CONTROLS CAT ® CONTROL PANELS Electromechanical EMCP II EMCP II + EMCP II + P Switchgear Conversion The Caterpillar family of control panels provides basic to complete generator set monitoring. Control panels use a standard mounting and wire harness and are easily upgraded to the next higher specification. The Electronic Modular Control Panels (EMCP II, EMCP II + , and EMCP II + P) are compatible with a complete line of local or remote annunciators, and with remote communication and expansion modules. PANEL DESCRIPTION ELECTROMECHANICAL This manual or auto start/stop electromechanical panel, equipped with analog gauges, provides basic generator set metering, engine monitoring and protection, indicator lights, and emergency stop shutdown. Optional protective and control devices are available. EMCP II, II+, AND II+P The EMCP II, II+ and II+P, equipped with high-tech electronics and digital LCD readouts, provide the most complete generator set monitoring, metering, control, and indication. A full range of optional protective devices, controls, and local and remote annunciators are available. The EMCP II, II+ or II+P may be used for remote generator set monitoring and control via a direct connection or modem. The EMCP II, II+ and II+P use environmentally sealed, solid state, microprocessor-based modules. SWITCHGEAR CONVERSION The switchgear conversion (SGC) panel provides basic engine monitoring, protection, and control. It is equipped with a digital LCD display, electronic gauges, and indicator lights. The panel is designed to interface with switchgear or remote mounted controls. Optional protection and control devices are available. Switchgear Conversion EMCP II and EMCP II+ WHERE THE WORLD TURNS FOR POWER Electromechanical EMCP II + P LEHX9295-02 Common Design EMCP II

EMCP II Controls

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Page 1: EMCP II Controls

C O N T R O L S

CAT® CONTROL PANELSElectromechanical

EMCP II

EMCP II+

EMCP II+P

Switchgear Conversion

The Caterpillar family of control panels providesbasic to complete generator set monitoring.Control panels use a standard mounting andwire harness and are easily upgraded to thenext higher specification. The ElectronicModular Control Panels (EMCP II, EMCP II+,and EMCP II+P) are compatible with a completeline of local or remote annunciators, and withremote communication and expansion modules.

PANEL DESCRIPTIONELECTROMECHANICAL

This manual or auto start/stop electromechanicalpanel, equipped with analog gauges, providesbasic generator set metering, engine monitoringand protection, indicator lights, and emergencystop shutdown. Optional protective and controldevices are available.

EMCP II, II+, AND II+P

The EMCP II, II+ and II+P, equipped with high-techelectronics and digital LCD readouts, providethe most complete generator set monitoring,metering, control, and indication. A full rangeof optional protective devices, controls, andlocal and remote annunciators are available.The EMCP II, II+ or II+P may be used for remotegenerator set monitoring and control via a directconnection or modem. The EMCP II, II+ andII+P use environmentally sealed, solid state,microprocessor-based modules.

SWITCHGEAR CONVERSION

The switchgear conversion (SGC) panel providesbasic engine monitoring, protection, and control.It is equipped with a digital LCD display, electronicgauges, and indicator lights. The panel isdesigned to interface with switchgear or remotemounted controls. Optional protection andcontrol devices are available.

Switchgear Conversion

EMCP II and EMCP II+

W H E R E T H E W O R L D T U R N S F O R P O W E R

Electromechanical

EMCP II+P

LEHX9295-02

Common Design EMCP II

Page 2: EMCP II Controls

C O N T R O L S

CONTROL PANEL FEATURESElectromechanical Panels EMCP Panels

Switchgear(all gauges are analog) (all gauges are digital)Conversion

PGS 225-400 PGS 225-2250 PGS 450-900F (digital gauges)

Switchgear Auto II II+ II+PPGS 450-2250

Generator Metering

Voltmeter — S S S S —Ammeter — S S S S —Phase selector switch — S S S S —Frequency — S S S S —kW — — — S S —kV•AR — — — S S —kV•A — — — S S —Power factor — — — S S —

Generator Set MonitoringDC voltage S S S S S SCoolant temperature S S S S S SOil pressure S S S S S SHours run time S S S S S Srpm S S S S S SOil temperature — — — S(6) S(6) SL/R exhaust manifold temperature — — — S (3500 only) — —

ControlsStart/stop control — Man/Auto Man/Auto Man/Auto Man/Auto Man/AutoEmergency stop control S S S S S SLamp test S S S S S SCycle cranking (adjustable cranking times) S S S S S SVoltage control — S S S S —Cooldown timer — — S S S —Panel lights — — S S S —Load share module (shipped loose) O — O O S(5) OAlarm horn & silence switch — local — O O O S —Frequency control — O O O S —Electronic isochronous governor — O O O S OEther starting aid control — O O O O —Synchronizing control — — — — S —Breaker control — — — — S —

Standard Indicating LightsLow oil pressure shutdown S S S S S SHigh coolant temperature shutdown S S S S S SOverspeed shutdown S(1) S(1) S S S S(1)

Overcrank shutdown S S S S S SEmergency stop shutdown S(1) S(1) S S S S(1)

Generator voltage match — — — — S —Generator frequency match — — — — S —Generator phasing match — — — — S —

Miscellaneous Protective Devices include indicating light select one only select one or several(4) select one onlyOver/under frequency — — — S(2) S(2) —Overcurrent — — — S(2) S(2) —Reverse power — — — S(2) S(2) —Over/under AC voltage — O O S(2) S(2) —Low fuel level O O O O O O(3)

Low coolant level O O O O O OGround (earth) fault — shutdown — O O O O —Generator winding overtemp — prealarm O(3) — O O O O(3)

Generator winding overtemp — shutdown O(3) — O O O O(3)

Generator bearing overtemperature O(3) — O O O O(3)

Low battery voltage — — O O O —

Miscellaneous Controls select one or moreCommon alarm/shutdown volt-free contact S O O O O SOverload relay (kW level) — — — S S —Computer communication data link — — S S S —Integral battery charger – 5 amp (non UL) O O O O O OAutomatic fuel transfer system control O O O O O OJWH/space heater/battery charger disconnect O O O O O OGenerator running volt free contact — O O O O —Remote annunciators (avail. in 8- & 16-light panels) — — O O O —Custom Alarm Module — — O O S —

EnclosureVandal door S S S(7) S(7) S SDust proof (IP52 per IEC 34-5) — — O O O —

Control Panel Features

(1) Combined emergencystop/overspeed light

(2) Common indicating light withseparate diagnostic codes foreach function

(3) Contact only provided —indicating light is not provided

(4) EMCP II, II+, and II+P alarmmodules available in aconfiguration of eight lamps.

(5) Installed in EMCP II+P(6) Except 3300, 3406(7) Not available on 3406C and 3456

S = StandardO = Optional— = not available

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©2003 CaterpillarAll rights reserved.

European sourced Printed in U.S.A.

LEHX9295-02 (7-03) Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.