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TECHNICALSERVICES
PRODUCTSPARES
EDUCATION & TRAINING
Emerson Valve Automation Lifecycle ServicesHealth-Check and Preventive Maintenance
We understand that our customers need to have their assets online and available to meet their business goals and objectives. Valve Automation Lifecycle Services offer a comprehensive health-check and preventive maintenance service solution for actuators that is centered on proactive assessment of the actuator’s performance, health and its overall condition to perform. We want your actuator to work when you need it to work. We design our actuators to last for many years but getting a confirmation that the integrity of the actuator has not been compromised will bring you peace of mind.
Our Lifecycle Service solutions are executed by highly trained service technicians that pride themselves on getting the job done right the first time. Safety is at the forefront of what we do thus, our service technicians will perform all work in a fashion that is consistent with our safety culture and is aligned with what our customers expect.
Reliable and Safe Operation
Value Delivered to the CustomerValve Automation’s Health-Check and Preventive Maintenance service delivers the following value to customers:
•Increased reliability of actuators•Reduced unplanned downtime due to actuator problems•Reveals maintenance costs and a planned work schedule•Peace of mind that critical actuators will perform as designed
when required to do so
“Helping Customers Improve Their Reliability and Safety Performance”
Valve Automation
Proactive Maintenance Activities Performed Below are some of the typical activities performed by Valve Automation as a part of the preventive maintenance solution for each actuator:
•Check all mounting bolts, nuts and screws for tightness and damage
•Validate and confirm the operations of the handwheel or hydraulic hand pump
•Verifies remote control and/or automatic control circuit functionality
•Performs a visual inspection of the external body of the actuator
•Verifies the local control operation by Partial Stroke Test or Full Cycle Test where permitted
•Check the motor operation and its condition•The terminal compartment is checked for water ingress •The integrity of the conduit and terminal connections are checked •The condition of switches, boards and wires are checked•The lube level and condition is checked
Professional Repair and Replacement Valve Automation Service Technicians will review the information collected on each actuator and recommend additional repair if needed or for the actuator to be replaced if it is more cost effective to do so.
All repairs will be conducted by Field Service technicians that are trained to perform quality repairs with genuine OEM parts.
Our service technicians will verify that the actuator is performing and in good working order before leaving the job site. Each actuator assessed will receive a “certified tag” to indicate that it has been assessed, repaired, tested and ready for operations.
After Startup•A detailed service report is provided to the customer that documents the
findings, actions taken, any testing information and describes any follow-up work recommended. A “certified tag” is attached to each actuator that has been evaluated thus allowing the customer to know the health status of their actuators
NORTH & SOUTH AMERICA
19200 Northwest FreewayHouston TX 77065USAT +1 281 477 4100F +1 281 477 2809
Av. Hollingsworth, 325, Iporanga Sorocaba, SP 18087-105 Brazil T +55 15 3238 3788 F +55 15 3228 3300
MIDDLE EAST & AFRICA
P.O. Box 17033 Dubai United Arab Emirates T +971 4 811 8100 F +971 4 886 5465
P.O. Box 10305Jubail 31961Saudi ArabiaT +966 3 340 8650F +966 3 340 8790
24 Angus CrescentLongmeadow Business EstateEast P.O. Box 6908; Greenstone;1616 Modderfontein, Extension 5South AfricaT +27 11 451 3700 F +27 11 451 3800
EUROPE
Asveldweg 11 7556 BR Hengelo (O) The Netherlands T +31 74 256 1010 F +31 74 291 0938
For more information about all our products and services, please visit our web sitewww.emersonprocess.com/valveautomation or contact one of our sales offices.
ASIA PACIFIC
No. 9 Gul Road#01-02 Singapore 629361 T +65 6501 4600 F +65 6268 0028
No. 1 Lai Yuan RoadWuqing Development AreaTianjin 301700P.R. ChinaT +86 22 8212 3300F +86 22 8212 3308
A 2004 cross-industry survey indicated that most process industry professionals
estimate that more than 60 percent of all
safety incidents occur during reactive
maintenance