Emonitor 4.0 EEM Configuration Guide

ROCKWELL AUTOMATION PUBLICATION EMONTR-UM003A-EN-E

AUGUST 2016, INITIAL RELEASE

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Table of contents

Legal Notices ........................................................................................................... 5

Chapter 1

Overview .................................................................................................................. 7 System requirements .............................................................................................. 7

Chapter 2

Start the DDM service ........................................................................................... 9 Launch and log in to EmonitorEEM ................................................................ 10

Chapter 3

Select a device in the Extraction Wizard .......................................................... 14 Channel settings for FFT data .................................................................... 16

Map devices ............................................................................................................ 16 Store the phase spectrum ..................................................................................... 19 Configure the extraction interval ...................................................................... 20 Start the extraction ............................................................................................... 20 Troubleshoot extractions .................................................................................... 22

Preface

Introduction

Configure the EEM

Create and run an extraction

5

Preface

This manual describes how to configure the Emonitor® 4.0 Condition Monitoring System (CMS) Emonitor Extraction Manager (EmonitorEEM) utility for use with the Emonitor Data Download Manager (EmonitorDDM) utility.

Copyright notice

© 2016 Rockwell Automation, Inc. All rights reserved. Printed in USA.

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Legal Notices

Preface

6

Warranty

This product is warranted in accordance with the product license. The product’s performance may be affected by system configuration, the application being performed, operator control, maintenance, and other related factors. Rockwell Automation is not responsible for these intervening factors. The instructions in this document do not cover all the details or variations in the equipment, procedure, or process described, nor do they provide directions for meeting every possible contingency during installation, operation, or maintenance. This product’s implementation may vary among users.

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Customer Support Telephone — 1.440.646.3434 Online Support — http://www.rockwellautomation.com/support/

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Chapter 1

Introduction

This chapter introduces the EmonitorEEM utility and gives an overview of how to set up the program.

The Emonitor 4.0 Condition Monitoring System (CMS) software suite includes a standalone utility known as the Emonitor Extraction Manager (EmonitorEEM). This utility is included as a part of a regular Emonitor 4.0 installation (please refer to the Installation Guide accompanying your copy of Emonitor for how to install this software). This guide will discuss the configuration of the utility.

This installation guide refers to a number of acronyms including:

• CMS: Condition Monitoring System

• DDM: Data Download Manager. This component runs as a service and performs the task of extracting data from devices such as the DYN Module, and producing .ulf files for the Emonitor scheduler to process

• EEM: Emonitor Extraction Manager. This component functions as the user interface that allows the user to:

• Map devices such as the DYN Module to Emonitor database measurements

• Configure extractions for the DDM to process

• Start/Stop extractions

• Monitor extraction status

In order to use this software, the following system requirements must be met:

• The EmonitorEEM Utility is automatically installed as part of Emonitor 4.0. Therefore, Emonitor 4.0 must be installed. Refer to the Emonitor 4.0 installation manual for those system requirements

• RSLinx® Classic (or Classic Lite) version 3.6, 3.70, or 3.74 must be installed and running as a service

Overview

System requirements

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Chapter 2

Configure the EEM

This chapter describes the process through which EmonitorEEM is configured. An extraction is what is used by the EmonitorDDM to produce .ulf files for storage into an Emonitor Database.

By default, the Emonitor DDM service does not start automatically at the end of the installation process. Instead, the service must be manually started.

Tip: It is strongly recommended that the Startup Type for the EmonitorDDM be set to Automatic. This starts the DDM service automatically when Windows starts.

To configure the EmonitorDDM service startup and start the service:

1. Click Start, in the Start Search box, type services.msc, and then press Enter to open the Services snap-in.

Note: Membership in the local Administrators group, or equivalent on the computer running the EmonitorDDM service, is required to use the Services snap-in.

2. In the navigation tree, select Services (local).

3. In the details pane, select EmonitorDDM.

4. If the Startup Type is Manual or Disabled, use the following steps to change the setting:

a. Right-click EmonitorDDM and select Properties.

b. On the General tab, in Startup Type, click Automatic, and then click OK.

5. Right-click EmonitorDDM and select Start.

Start the DDM service

Chapter 2 Configure the EEM

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If EmonitorEEM is started without the EmonitorDDM service running, the following warning will be displayed.

To launch EmonitorEEM, click Start > Rockwell Software > Emonitor > Online > EmonitorEEM. The following window is displayed.

Before any configuration can be made, you must login using Emonitor login credentials.

The default credentials in Emonitor are:

User Name: admin

Password: password

For more information on changing the user name or password in Emonitor, refer to the System Management section of the Emonitor User’s Guide.

At this point you can create and edit extractions.

Important: A communications driver in RSLinx must be setup prior to running this utility in order to communicate with the devices. If the Emonitor Extraction Manager has already been opened, close it before RSLinx is configured. This is because the RSLinx service has to be stopped and restarted in order to configure the RSLinx driver. During this process, the Emonitor Extraction Manager Utility needs to be closed and re-opened after the RSLinx configuration is finished.

Launch and log in to EmonitorEEM

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Chapter 3

Create and run an extraction

In order to create a new extraction, follow these steps:

1. Launch and log in to the Extraction Manager. See Launch and log in to EmonitorEEM for details.

2. Click New to launch the Extraction Wizard. The first screen of the Extraction Wizard is shown in the following screenshot.

3. Select an extraction type.

a. Live Data Extraction. A live data extraction is used to extract data from the DYN Module device, as the DYN Module collects the data. The parameters used for the live extraction are the configured spectrum/time waveform parameters in the DYN Module device. These configuration parameters can be found in the device configuration screens within the Studio 5000® software application

Chapter 3 Create and run an extraction

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b. Demand Data Extraction. A demand data extraction is used to extract data from the DYN Module device, using the demand data buffer within the DYN Module device. The parameters used for the demand data extraction are sent with the demand data request from the DDM. These parameters are configured within the Extraction wizard, if Demand Data Extraction is selected.

4. Under Use Devices From, select one of the two options as follows.

a. To create new devices, choose Select new devices in the next screen.

b. To use existing devices and/or mappings, select Start with some existing devices and then choose to use only existing devices or both existing devices and mappings.

c. Click the Browse (…) button and locate the .eem file to pull the existing data from. Data from the existing .eem file will be pre-populated in the subsequent Wizard pages, though it can be edited or added to as desired.

Create and run an extraction Chapter 3

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Tip: An alternate way to edit an existing extraction is to select the extraction in the EEM and click Edit, as shown below. After clicking Edit, the Extraction wizard screen will appear as shown in the second screenshot.

5. Click Next to continue on to Select a device in the Extraction Wizard.

Chapter 3 Create and run an extraction

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The Select Devices page in the Extraction wizard shows an RSLinx view of the devices.

1. Browse to the device (for example: a Dynamix 1444 module), and either double-click on the device or select the device and click the Add Device button.

2. Once the device is selected, it is displayed in the content pane of the wizard. Before continuing the wizard you can choose to rename or remove the selected device.

If you click Rename Device, a window will appear to change the name of the device, the new name will appear in the Name column.

Select a device in the Extraction Wizard

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Once the device is as you want it, click Next.

3. For a Demand Data Extraction, the Demand Acquisition Settings page is displayed. Select the parameters you want to use to request the demand data extraction.

Note: FFT data extractions will return different line values than configured for the channel. See Channel settings for FFT data on page 16 for more information.

4. The channel configurations can be copied from one channel to other channels using the buttons in the far right column of the Demand Acquisition Settings page. Once channels have been configured for a device, the configuration for that device can be copied to other devices.

5. To copy the configuration to another device, click the Copy to other device(s) button beneath the IP address list to open the Copy Device Demand Acquisition Settings dialog box.

6. Select the device(s) to copy to in the To column and click Copy.

Chapter 3 Create and run an extraction

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7. After all configuration settings are made, click Next to continue on to Map devices to a database.

Channel settings for FFT data

When FFT data is requested as part of a data extraction, the returned FFT data will have a different number of FFT Lines than the number specified on this page. In all cases, the module assures that the FFT returned is entirely free of attenuation from low pass filters that may be applied and is free of any aliased signals that might result from resampling. This means that the returned FFT may have as few as 37.5% of the specified lines or as many as 112.5% of the specified lines.

For the signal source specified for the Demand data...

FMAX= ADC out FMAX FMAX reduced or are synchronous sampling

Primary Path Alternate Path

Factor* 112.5% 37.5% 62.5%

Requested Lines Returned Lines

200 225 75 125

400 450 150 250

800 900 300 500

1,600 1,800 600 1,000

3,200 3,600 1,200 2,000

6,400 7,200 2,400 4,000

12,800 14,400 4,800 8,000

* When using DYN module firmware version V2.002.1 or earlier, the above factors will be 100%, 50%, and 50%.

The Map Devices page is used to connect devices and measurements in the Emonitor database

Map devices

Create and run an extraction Chapter 3

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• The column on the left is the list of selected devices from the previous screen.

• The column in the middle is the Emonitor database that the utility has made a connection to. The database used is the database that is shown in the bottom left corner of the screen.

• The column on the right is a list of created mappings between devices and database measurements.

Tip: It is possible to change the database the EEM is connected to from the first screen. To do so, click Change Database.

You can either map to existing measurements in the database, or Automap to a higher level in the database.

The Automap feature will create a location for each sensor, and measurements for each sensor measurement.

Example: In the DYN Module, the auto map will create a location in the database for each enabled sensor channel. So if, for example, the DYN Module was configured for 4 dynamic channels, the auto map would create 4 locations in the database. The name of the location is pulled from the sensor names in the DYN Module configuration as shown in the following screenshot.

Chapter 3 Create and run an extraction

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If no names are configured in the DYN Module, default names are used. The default names are Channel 0, Channel 1, Channel 2, Channel 3.

When selecting devices in the left hand column, selections can be made at the measurement level, channel level, or device level. If a mapping from the right hand column is selected, the associated device measurement and database measurement is highlighted in order to better show the mappings, as demonstrated in the following screenshot.

To manually map devices:

1. To map to existing measurements in the database, select exactly one input from the left column and one existing measurement from the middle column.

2. Click Map (above the middle/right column) and a new mapping will be created as shown below.

3. Repeat this for each input to be mapped to an existing measurement. When all desired mappings have been created, click Next to continue on to Store the phase spectrum on page 19.

To Automap devices:

1. To Automap measurements using the Automap feature, select as many inputs as desired from the left column and the location under which they will be created in the middle column.

2. Click Auto Map (at the top right) and measurements will be created for each input.

Create and run an extraction Chapter 3

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In the following screenshot the Auto Map button has been clicked, and the mappings now show up in the right-hand column.

Note: Only the items that have been selected in the Device column will be mapped.

3. Click Next to continue on to Store the phase spectrum.

On the Phase Settings page you can choose to store the phase spectrum, in addition to the magnitude spectrum, for each spectrum measurement mapped.

To store the Phase Spectrum:

1. Select the check boxes for each channel to include the phase spectrum.

2. Click Next to continue on to Configure the extraction interval.

Store the phase spectrum

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The Extraction Info page is the final step of the Extraction Wizard. On this page you select the time period for how often EmonitorDDM retrieves data from the selected devices and the location in which to create and store the unload (.ulf) file.

To configure the extraction interval and unload file directory:

1. In Extraction Interval, specify the Days, Hours, Minutes, and Seconds to define the time period for the extraction.

2. In Unload File Directory, click Browse (...) to navigate to the location where you want to save the .ulf file.

3. Click the Save Extraction button.

A Save As dialog box is displayed.

Important: For the .eem file to be active (used by EmonitorDDM), the file must be saved to the following folder on the computer running the EmonitorDDM service: C:\Users\Public\Public Documents\Rockwell Software\Emonitor\DynamixCMS\Devices

Name the file, click Save. The extraction file is saved as an .eem file.

4. Click Finish to close the Extraction Wizard. You are now ready to Start the extraction.

Once the extraction has been created, you can see it in EmonitorEEM.

Configure the extraction interval

Start the extraction

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To start the extraction:

1. To start the extraction highlight the extraction in EmonitorEEM, and click Start. The status changes from Stopped to Started.

2. The default startup type for a new extraction is Manual. Changing this to Automatic allows the extraction to restart after a reboot. To change this, first stop the data extraction, then right-click it. Click the item on the menu that says Startup = Automatic.

Tip: To process the .ulf files for data storage into the Emonitor database, the Emonitor Scheduler must be used. See the Emonitor Installation Guide for more details.

3. EmonitorEEM will indicate the status of the extractions through either a green checkmark or a yellow triangle placed to the left of the extraction name. A green checkmark indicates that the extraction is extracting data and producing a .ulf file while the yellow triangle indicates a problem with this process.

See the following section, Troubleshoot extractions for details.

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If the extraction has an error, and is not producing a .ulf file, EmonitorEEM indicates this with a yellow triangle to the left of the Extraction Name. If this occurs, verify the following items:

1. Check the status of the DYN module in Studio 5000 to verify that it is running. The status should display "Running" in the AOP.

2. Check the status of communications with the DYN module in RSLinx. If checking this on the same computer that is running EmonitorEEM and EmonitorDDM, follow these steps:

a. In EmonitorEEM, stop all extractions.

b. Close EmonitorEEM

c. Click Start > Control Panel > Administrative Tools > Services.

d. Select Services (local) in the navigation tree of the Services snap-in.

e. In the details pane of the Services snap-in right-click the following services and select Stop:

EmonitorDDM RSLinx or RSLinx Classic

f. Launch the RSLinx Classic user interface and confirm that the DYN module does not display a red X.

g. Close the RSLinx Classic user interface

h. Restart the RSLinx or RSLinx Classic service.

i. Restart the Emonitor DDM service.

j. Restart the extractions.

3. Once the extraction has run, the status should display a green checkmark if the problem has been corrected.

4. If the problem persists after following these steps, contact Rockwell Automation Support.

Note: If the problem is corrected without needing to restart the extraction (as outlined under step 2, above), the extraction has the ability to automatically recover and change status after the first successful extraction.

Troubleshoot extractions

Create and run an extraction Chapter 3

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Starr Andersen Copyright © 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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