Encorp Group Services

OVERVIEW

!   Encorp Group is a proud new partner in India’s growing manufacturing prowess and Infrastructure Development

!   Encorp Group offers a wide array of engineering services ranging from plate fabrica;on, machining & assembly; structural steel fabrica;on (punching, shearing, notching, bending, etc) and Galvanizing through its Transmission Line Towers (TLT) & General Engineering ver;cals.

!   Set up over a substan;al land mass of 15 acres in one of India’s most conducive environment for industry, Tarapur (Maharashtra), Encorp group will offer an integrated fabrica;on and galvanizing facili;es to cater to the increasing demands of Transmission Line Towers(TLT); Substa;on Structures, Solar Power Genera;on & Heavy Engineering Industry

ABOUT ENCORP GROUP

!   Encorp Groups founda;on was laid in the year 2006, with foray into tex;le industry through our company Valeron Tex;le Private Limited.

!   ENCORP POWERTRANS PRIVATE LIMITED Most ambi;ous of all our ventures, which has built a state of the art fabrica;on & galvanzing facility for Power Transmission & Projects & Sundry Galvanizing industry, is the Third Venture of our Group

!   ENCORP ENGINEERING PRIVATE LIMITED Encorp Engineering marked the foray of our group in engineering related manufacturing services. During its 1 year of opera;on, Encorp Engineering worked as a dedicated vendor for a Morgan Construc;on Co. India (now a part of SIEMENS VAI group), where it turned out 100 MT of fabricated and machined equipment per month.

Presently, group has revived opera;ons of Encorp Engineering in similar line of services.

!   VALERON TEXTILE PRIVATE LIMITED Setup in 2006, Valeron Tex;le is a manufacturing unit of synthe;c & non-‐synthe;c grey fabric & technical tex;les, with an annual produc;on of 1.2 million meters of grey fabric and a total workforce of 75

VISION AND VALUES

VISION

!   Developing world class capaci;es in areas of interest and serve as a strategic alliance partners for company's sharing our areas of interest, vision and most importantly culture

VALUES

!   To lead by example through a commitment that empowers the organiza;on at every level to strive for the highest levels of quality, customer care and shareholder value.

!   We at Encorp certainly believe that the fine line differen;a;ng a leader and a follower is "Innova;on" and this belief will always be imbibed in our culture

!   We consider ourselves as strategic partners of our Customer, and this belief will be imbibed in every aspect of our existence, be it produc;on capaci;es and capabili;es, customer service or growth plans.

OUR BOARD

Dr. Vinod Nowal (Mentor): Currently working as the CEO of JSW Steel Ltd, India’s Largest Private Steel Manufacturer and World’s fastest growing Steel company, Dr. Vinod Nowal has been the source of inspira;on and mo;va;on for our group, since our incep;on in 2006. He’ll con;nue steering our group with his worldly knowledge and his rich experience of working in diverse manufacturing and corporate environment.

Dr. Rahul Nowal (Director): Encorp Powertrans has been setup under the able leadership of our Director, Dr. Rahul Nowal who has been instrumental in seang up our first venture in the domain of Tex;le Weaving industry, which has grown into a respectable name in the industry within a commendable ;me of 4 years.

Vinay Nowal (Director): Founder of Encorp Engineering, Vinay Nowal brings with him his engineering acumen, acquired through formal studies and diverse experience of seang up and running a fabrica;on, machining and assembly workshop as a vendor for US based world leader in rolling mill technology

LOCATION

!   Based in one of India’s most developed industrial town of ‘Tarapur’

!   Located at 100km from Mumbai city off

Mumbai-‐Delhi Na;onal highway (part of

upcoming Mumbai-‐Delhi industrial corridor)

!   Proximity to Major Markets and ideally located

from ample source of Raw Material

!   Access to Road, Rail & Sea Modes of Transport

!   Ample of Skilled Labor Availability

!   Reliable and diverse availability of Auxiliary Services

!   Prosperous and Safe environment for Industries, isolated from Labor Problems

Distance from Mumbai : 100 km

Distance from Nasik : 250 km

Distance from Thane : 70 km

Distance from Vadodara : 350 km

Distance from JNPT : 90 km

LAND AND INFRASTRUCTURE

!   Spread over substan;al landmass of 7 acres with addi;onal 7 acres for expansion.

!  Well planned layout enabling op;mum output with ease of flow of material

!   Con;nuous and Reliable Power supply from Grid

!   Complimented by Cap;ve Power using DG set

!   Proximity to ‘Surya River’ ensuring con;nuous supply of Sok Water for Galvanizing

CAPACITY AREA UNDER OPERATION

GALVANIZING 30,000 TPA 110 mtr x 20 mtr x 13 mtr (under crane)

FABRICATION 18,000 TPA 100mtr x 20 mtr x 7 mtr

MODULE ASSEMBLY -‐-‐ 2 acres (80,000 sq.k)

STORAGE YARD -‐-‐ 6 acres (1,60,000 sq k)

LAND AND INFRASTRUCTURE

!   Dedicated 10000 sq k covered area for general & heavy engineering opera;ons like fabrica;on, machining, assembly, shot blas;ng & stress relieving opera;ons.

!   Total area under opera;on (exis;ng & under construc;on) = 12500 sq.k

!   Ample storage space of 2 acres

SECURITY CABIN

R

O A

D

15 . 0

0 M

W

I D

E

L

A Y

- O

U T

R O

A D

TO BOISAR -- EXTG -- R

OAD -- TO MAHAGAON

1

6

7

8

9

10

11

12

SCRU

BER

5

6

7

18

12

22

TROLLY LINE

CAR PARKING

13

14

15

16

17

18

19

20

10G

12

13

14

15

16

17

18

19

20

21

22

21

F.O. DAY TAK

MODEL ASSAMBLY 15000X40000

4

W.C. BATH FINISHYARD

2

3

8

9

10

11

12

TAMPLE

6000

RO

AD

15 M

OFFICE BUILDINGPO

RCHCANTEEN

FAB SHOP SHED - 1

FURNACE CHIMNEY

FAB SHOP CABINSFAB SHOP SHED - 2

W. C BATH FAB SHOPGALVANIZING SHOP SHEDGALV. SHOP CABINS

3 M ELEVATED ACID STORAGETANK

EFLUENT TREATMENT PLANTF.O. STORAGE TANK PLAT FORM

POWER HOUSE

RAW YARD

1

3456

7

8910111213141516

171819

20

2

DESCRIPTIONS.No AREA M²

DIMEN-TIONS

100 X 21100 X 21

PUMP HOUSE21

2100210088.14 13.56 x 6.56

5.7 X4.3 24.51 110 X 20 220028.76X6.56 188.66

9.7 X 5.5 53.35

12.0 X 12.0

250.00 144.00

25.0 X 10.0

2.1 X 2.1 4.4020.0 X 5.0 2.4 X 80 70 X 20 14.2X6.56 5.7 X 4.3 2.1 X 2.1

40 X 14 4.1 X 12.65 26.0 X 14.0

150X20

3.0 X 3.0

100.0 192.0

1400 93.2

4.40 560.0 51.87 364.0

3000

9.0

24.51

3

21

5

6 11

13

8

7

10

12

1415

2020

16

17

19 18FINISH YARD22 102.5X38.30 325.75

23

9

W.C. BATH GALVANIZING23 5.7 X 4.3 24.51

TOTAL Ar. 13302.30

4

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R O

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R O

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24

24

NOT :- Ar No 24 FOR FETURE EXPASION

Finished Goods Yard and Dispatch SecCon

Finished Goods Yard and Dispatch SecCon

Raw Material Yard PLANT LAYOUT

Pre-‐Galvanizing SecCon : Degreasing+Pickling+Rinsing+Fluxing

Galvanizing Jigging Area

Hot Plate/ Pre-‐drying Area

Final Rinsing+ De-‐chromaCng Tanks Galvanizing Tank: 8 mtr x 1.2 mtr x 1.6 mtr

Finishing SecCon+ Final InspecCon Area

Plate FabricaCon SecCon: Shearing/ cuZng + Punching + Notching

Hot Bending Area Angle FabricaCon SecCon: Shearing + Punching + Stamping + Notching Final InspecCon Area +

Galvanizing Frame Welding

Angle FabricaCon SecCon: Shearing + Punching + Stamping + Notching

SNAPSHOTS OF WORKSHOP

FRONT VIEW FRONT LEFT VIEW

REAR VIEW

SIDE VIEW

GENERAL ENGG SHED

FABRICATION

!   Dedicated Fabrica;on Shop having

Capacity of 1200 MT per month /

14,400 MT per annum

!   Qualified and experienced team of

Engineers and Technicians

!   Capable of processing steel

products conforming to BSEN, ASTM,

JIS, DIN, IS, AS & Euro specifica;ons.

FabricaCon equipments include:

NAME TYPE No.s

Punching Hydraulic (100 T) 7

Mechanical 1

Structural Shearing

Hydraulic 1

Mechanical 1

Plate Shearing Hydraulic 1

BendSaw Mechanical 1

Bending Hot (Furnace) 1

Cold 1

Drilling Radial Drilling 2

MagneCc Slugger 2

Stamping Hydraulic 2

Notching Hydraulic 1

Machine Shop Lathe, Shaper, Grinder

PLANT & MACHINERY – FABRICATION


EQUIPMENTS MAKE QTY CAPACITY

CNC Profile CuZng FABGEAR 1 T: upto 150mm W: upto 2500mm L: upto 6300mm

Horizontal BandSaw ATLAS 2 Rectangle upto 200 x 140

MIG (CO2) Welding (INVERTOR Based) MISC 6 400 Amp

250 Amp

Electric Arc RecCfiers MEMCO 2 600 Amp

1 400 Amp

Pug CuZng Machines MEMCO 2 Plates upto 200mm

Welding Oven MEMCO 1 with Thermostat 50-‐300° C

Plant & Machinery can be updated as per customer’s requirement and order demand


MACHINING !   A Horizontal Boring machined planned

!   Ample of outsourcing op;ons for machining opera;ons, including CNC machines.

ASSEMBLY !   A dedicated & efficient team, having experience of working in mature engineering hubs like Thane-‐Wagle Estate, Rabale & Ambernath to be employed for assembly opera;ons of any kind.

AUXILIARY SERVICES Following Auxiliary (outsourced) Services can be offered !   Sheet Metal Forming !   Stress Relieving (Thermal/ Vibratory) !   Shot/ Sand Blas;ng !   Priming / Pain;ng

SNAPSHOTS OF FABRICATION SECTION

SNAPSHOTS OF FABRICATION SECTION

PLANT & MACHINERY – GALVANIZING

GALVANIZING

!   Galvanizing Capacity of 2500 MT per month / 30,000 MT per annum

!   Automa;c Temperature Control

!   Micro Processor Controlled Dual Fuel Furnace

!   Prehea;ng of Structure & uniform drying using Hot Plate

!   Capable of uniform coa;ng requirement of 460 and 910 grams per sq.mts (46 to 130 micron)

!   Galvanize structures upto 9 mtr by Direct Dipping and 12 mtr by Double Dipping for width upto 1.1 mtr

LENGTH BREADTH DEPTH

HOT DIP GALVANIZING 8 mtr 1.2 mtr 1.6 mtr

DEGREASING TANK 12 mtr 1.2 mtr 1.5 mtr

ACID TANK (3 No.s) 12 mtr 1.3 mtr 1.5 mtr

QUENCHING TANK 12 mtr 1.2 mtr 1.5 mtr

DICHROMATING TANK 12 mtr 1.2 mtr 1.5 mtr

SNAPSHOTS OF GALVANIZING SECTION HOT DIP GALVANIZING TANK

PRE-‐GALVANIZING TANKS

RINSING + DICHROMATING TANKS

Managing Director

OperaCons Head

Galvanizing Incharge Shik Supervisors

FabricaCon Incharge Shik Supervisors

Dispatch/ LogisCcs Incharge Yard Incharge’s

Maintenance/ Electrical Incharge Assistant

PPC Assistant

Design Head

Quality Head Shik Inspectors

Commercial Purchase Head

Stores Incharge

Finance & Accounts Assistant

HR & Admin Assistant

Security Incharge

ORGANIZATION STRUCTURE – ENCORP GROUP

OTHER GROUP HIGHLIGHTS – ENCORP GROUP

QUALITY AND SYSTEMS

!   ISO 9001: 2008 cer;fied

!  Well defined and equipped Tes;ng Laboratory

!   Specially trained inspectors

!   ERP backed Systems and Opera;ons


MATERIAL HANDLING !   Straight line, Botleneck free Flow of Material

!   Spacious Raw Material Yard & Finished Goods Yard spread over 6 acres (24,000 sqmts)

Cranes:

PACKAGING AND DELIVERY !   Tower wise Bundling

!   On site Containerized Stuffing

DESIGN AND ENGINEERING FACILITY !   Qualified team complimented by 3D analysis and CAD sokware

!   Services to be extended to Prototype designing and manufacturing

GALVANIZING SHED 3 x 5 MT Overhead Cranes

FABRICATION SHED 1 x 5 MT Overhead Crane 1 x 10 MT Overhead Crane

RAW MATERIAL AND FINISHED MATERIAL YARD

2 x 12 MT Mobile Hydraulic Crane

DISPATCH SECTION Trolley Track for smooth flow of material


POLLUTION CONTROL MEASURES !   Cap;ve Modern and Effec;ve Effluent

Treatment Plant

!   Pickling Sec;on equipped with Fume Extrac;on System

!   Environmental clearances already obtained

SOURCING OF RAW MATERIAL !   Ample op;ons available for sourcing 2 key raw materials: Zinc & Steel

!   Zinc: ‘Hindustan Zinc’ has a warehouse and sales depot in Tarapur. !   Located at a distance of 45 kms from Maharashtra’s rolling mill hub in WADA

!   Ease of access to rolling mills of Raipur and Nagpur as well

!   Steel plates can be sourced from JSW (Vasind/ Dolvi), Essar (Hazira) or Welspun (Anjar)

!   Also Situated close to India’s biggest steel trading & stocking hub at Kalamboli/ Taloja

PRODUCTS AND SERVICES

Encorp Group offers a wide array of engineering services ranging from plate fabrica;on, machining & assembly; structural steel fabrica;on (punching, shearing, notching, bending, etc) and Galvanizing

SERVICES INDUSTRIES SERVED

SERVICES INDUSTRIES SERVED

GALVANIZING + STRUCTURAL STEEL FABRICATION

§  Power Transmission

§  Substa;on Structures

§  Solar Power

§  Telecom Towers

§  Cable Trays/ Gra;ngs

§  Crash Guards

§  Earthing Strips

PLATES & STRUCTURAL STEEL FABRICATION + MACHINING + ASSEMBLY

§  Steel Rolling Mills

§  Solar Power

§  Heavy Engineering

§  Power Plants

§  General Engineering

PRESTIGIOUS CLIENTELE

Serving the Infrastructure & Project industry, we have already made commendable progress in winning pres;gious clientele list within a short span of ;me

Kalpataru Power Transmission Ltd.

Maharashtra Power Transmission Structures Ltd.

POWER TRANSMISSION

Morgan ConstrucCons (Part of Siemens VAI)

Lauren -‐ JyoC Structures Limited

ENGINEERING SERVICES

NPCIL (Kakrapar Project)

SUNDRY GALVANIZING

BGR Energy Systems Limited

Indiana GraCngs and Indiana Cable Tray

Omkareshwar Engineering

KEC InternaConal Limited

MARQUEE ORDERS Project Principal Owner Customer Order DescripCon

EXPANSION OF KAKRAPAR ATOMIC POWER STATION NPCIL

BGR ENERGY 4000 MT of ongoing order for supply of fabricated & galvanized project electrificaCon products

50 MW SOLAR THERMAL POWER PLANT, NOKH, RAJ

GODAWARI GREEN ENERGY LIMITED

LAUREN ENGINEERS & CONSTRUCTION LIMITED

1000 MT of fabricated & galvanized steel components

220 KVA ORDER FOR ETHOPIA POWER TRANSMISSION PROJECT

Ethiopian Electric Power CorporaCon – EEPCO 5KEC INTERNATIONAL

1500 MT of fabricated & galvanized laZce tower steel members

220 KVA ORDER FOR ALGERIA POWER TRANSMISSION PROJECT

La Societe Algerienne De GesCon Du

KALPATARU POWER TRANSMISSION LIMITED

1000 MT of fabricated & galvanized laZce tower steel members

1 MTPA STAINLESS STEEL BAR MILL VIRAJ PROFILES LIMITED SIEMENS VAI INDIA 40 MT of fabricated & machined

products

Orders Won (Executed/ Under execuCon) over the past 6 months

WHY ENCORP

One stop shop for plates & structural steel fabricated welded jobs, part machining, assembly & most importantly galvanizing opera;on.

Poten;al to become sourcing hub, owing to ample storage space (more than 5 acres) for raw material, WIP & finished goods

Right balance of appropriate infrastructure, experienced manpower, progressive thinking & dynamic leadership in a conducive environment

Proximity to engineering centers like Vasai, Tarapur, Thane & Rabale, necessary for any auxiliary services (CNC machining & CNC machined parts)

Situated on logis;cally well connected route of Mumbai-‐Delhi industrial corridor

POWERTRANS (P) LIMITED

THANK YOU CONTACT DETAILS: Dr. Rahul Nowal, Director (M) : +91 9324761818 (E) : [email protected]

CONTACT DETAILS: Vinay Nowal, Director (M) : +91 9867671818 (E) : [email protected]

www.encorp.in

Works: Encorp Powertrans (P) Ltd, Gat No. 240/ 5/ 6/ 7, Vill-‐ Varangade, Boisar – Mahagaon Road, Boisar(E), Tal – Palghar, Dist – Thane Maharashtra -‐ 401506

Documents

Encorp Group Services