10
Thank you for purchasing your Wall Bed from Wallbeds Northwest. When purchasing a complete "Endura II DIY Kit," most of the manufacturing work is already done for you. However, you will need to drill a few holes and possibly cut moulding on site (if your project comes with moulding), proper tools, and the ability to assemble the unit. Please carefully read the instructions and pay special attention to the safety guidelines STUD FINDER LEVEL LADDER ELECTRIC DRILL SLOTTED SCREW DRIVER PHILLIPS HEAD SCREWDRIVER 3/16" DRILL BIT NOTE! PLEASE READ THROUGH THE DIRECTIONS BEFORE YOU PURCHASE ANY OF THE FOLLOWING ITEMS. SOME ITEMS MAY NOT BE NEEDED. ENDURA II CABINET PLANS AND INSTRUCTIONS Wallbeds Northwest **Note: Some Pre-drilling is necessary for Confirmat Screws - 3/16 Bit. NOTE! If you have ordered a unit that has Crown & Base Moulding it does not come pre-cut. You will need to cut it to fit onsite and will need a chop saw and nail gun or hammer with finishing nails. CRESCENT WRENCH Tools Needed TAPE MEASURE Wallbeds Northwest 17646 NE 65th St. Redmond, WA 98052 1-425-284-6692 www.wallbedsnw.com NEEDLE NOSE PLIERS Various Bits - #2Square #2 & #3 Phillips MITER SAW-FOR MOULDING FINISHING NAILS HAMMER NAIL GUN OR HEX Wrenches

Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

Thank you for purchasing your Wall Bed from Wallbeds Northwest.

When purchasing a complete "Endura II DIY Kit," most of the manufacturing work is already done for you. However, you will need to drill a few holes and possibly cut moulding on site (if your project comes with moulding), proper tools, and the ability to assemble the unit. Please carefully read the instructions and pay special attention to the safety guidelines

STUD FINDER

LEVELLADDER

ELECTRIC DRILL

SLOTTED SCREW DRIVERPHILLIPS HEAD SCREWDRIVER3/16" DRILL BIT

NOTE! PLEASE READ THROUGH THE DIRECTIONS BEFORE YOU PURCHASE ANY OF THE FOLLOWING ITEMS. SOME ITEMS MAY NOT BE NEEDED.

ENDURA II CABINET PLANS AND INSTRUCTIONSWallbeds Northwest

**Note: Some Pre-drilling is necessary for Confirmat Screws - 3/16 Bit.

NOTE!If you have ordered a unit that has Crown & Base Moulding it does not come pre-cut. You will need to cut it to fit onsite and will need a chop saw and nail gun or hammer with finishing nails.

CRESCENT WRENCH

Tools Needed TAPE MEASURE

Wallbeds Northwest17646 NE 65th St.

Redmond, WA 98052

1-425-284-6692www.wallbedsnw.com

NEEDLE NOSE PLIERS

Various Bits - #2Square#2 & #3 Phillips

MITER SAW-FOR MOULDINGFINISHING NAILSHAMMER

NAIL GUN OR

HEX Wrenches

Page 2: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

80 Wood Screws 1 1/4"

PAGE 2

ENDURA II PARTS LIST

1 Right & 1 Left Endura II Mechanism

Right & Left Legs

200 - #10 Nickel Screws -5/8"

8 Hex Head Machine Screws

PARTS LIST

10 Wood Screws 3"

10 Rafix Connector Bolt

10 Rafix Connector

28 Confirmat Screws

40 "L" Brackets

NOTE; There are extra parts provided for some of the following.

8 "Z" Brackets

Page 3: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

PAGE 3

Page 4: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

PAGE 4

878282

161616

85 7/880 7/880 7/8

666045

QueenFullTwin

OpenDepthHeightWidthDImensions

For Melamine and/or Thermofoil Projects only;Please note the addition of an Unfinished Plywood Top Stretcher . This is for extra strength when attaching the Wallbed Cabinet to the Wall through the Top Back Stretcher. After attaching the Wallbed to the Wall use the Matching Finished Top Back Stretcher to cover it. Use screws, glue, or finishing nails.

Assembled View of Endura II Wallbed Cabinet

16" Deep Cabinet will accommodate a 10" thick Mattress

Page 5: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

Lay the door panels on the carpet or a nonabrasive surface. Set the head, foot, side rails, and slats in their approximate positions. You will need Confirmat screws, 2 1/2" “L” brackets and 5/8" Nickel wood screws.

THE PLATFORM ASSEMBLY

CABINET SECTION

Assemble the head rail and the foot rail to the side rails (rail assembly) with 2 Confirmat screws on each corner. The side rail ends butt up to the head rail and the foot rail butts up to the side rails. See diagram 4A. Drill a 3/16" pilot hole into all the end panels as the confirmat screws are not self-tapping.

HEAD RAIL

FOOT RAIL

SIDE RAIL

TOP VIEW

FOOT RAIL

HEAD RAIL - HSLATS - I

SIDE RAIL -FDOOR PANELS - A

SIDE RAIL -F

Set the Cross Slats horizontally as shown with one butted to the head rail and the ONLY SHORT ONE butted to the foot rail with the other two (or three) evenly spaced. Attach the “rail” assembly to the slats with the “L” brackets as shown.

#1

#2

#3

DIAGRAM - 4A

Head rail

Side railsFoot rail

PLATFORM SECTION

Diagram - A

PAGE 5

The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform section. The following example is for a full size bed. Assembly for twin and queen is the same with the exception being that the twin uses one door panel.

Note! Do Not yet Attach the Bed Face Panels to the Platform Frame.

Page 6: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

Attach “L” Brackets as shown using 5/8" Nickel wood screws. Use only 5/8" screws when assembling the head, side and foot rails.

HEAD

FOOT

Square the “rail” assembly on top of the Door Panels and attach 8 “Z” brackets as shown to ONLY the Door Panels. Do not attach the "Z" Brackets to the Cross Slats at this time. You will be removing the Platform Assembly from the Door Panels in order to attach it to the Wallbed Cabinet. You will "hang the Door Panels on the Platform Assembly near the end of the installation. The head rail sits flush with the edge of the door panels and the side rails should be centered left to right with the door panels.

#4Use 5/8" Nickel wood screws to attach “L” brackets to the slats.

Flush

"Z" Bracket5/8" Nickel Wood Screw

#5 Remove the Locking Pins on the Left and Right Mechanisms as shown. A flat head screwdriver works best. Separate the two sections and attach the Mounting Plate to the bed vertical with the 5/8" Nickel wood Screws as shown.

Bed Vertical

Platform Assembly

Attach the Spring Section of the Mechanism to the outside of the Platform assembly with the Hex Head Machine screws as shown.

#6

Spring Sectionof Mechanism

Front of Vertical

Attach with 5/8" Nickel Screws

Machine Screws

Door Panels

PAGE 6

Page 7: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

Pre-Drill a 3/16" Dia. x 1 1/2" deep Pilot Hole on all pieces requring Confirmat Screws; Cabinet Top, Stretchers,Bottom Stretcher,Side Rails, & Foot Rail.

THE CABINET ASSEMBLY

#1

PAGE 7

The cabinet assembly is the section that is attached to the wall and is what the platform folds into.Assemble the cabinet face down on the floor. Attach the Top Back Stretcher to the Cabinet Top and Bottom Back Stretcher to the Bottom Stretcher using Confirmat Screws. Attach the Cabinet Top and Bottom Stretcher to the Verticals with confirmat screws. Attach the Angled Middle Stretcher to the Bed Verticals with the Rafix Connectors. The Stretchers are mounted in between the Verticals as shown below. The Top Front Stretcher should not be mounted until the Platform assembly is installed. When using confirmat screws, a 3/16" pilot hole needs to be drilled through the verticals and into the horizontal parts.

ENDURA II CABINET

CABINET TOP

VERTICALS

Confirmat screws should be used in these locations.

Front

Back

c

Cabinet Top mounts flush with the tops of verticals.

FRONT VIEW

VERTICAL

SIDE VIEW

BOTTOM STRETCHERMounts flush with the bottom and back of verticals ( or can be raised up 1/4" to help clear carpeting).

VERTICAL

All back stretchers are mounted flush with the back and between the verticals. For Melamine projects mount the Unfinished Plywood Top Back Stretcher to the Cabinet Top. After installing the cabinet to the wall, cover the Unfinished Plywood Stretcher with the matching finished one. Mount the Middle Back Stretcher using the Rafix Connectors.

TOP BACK STRETCHER

Angled Middle Back Stretcher

BOTTOM BACK STRETCHERBottom is edge banded 1 - Long

Confirmat Screw

Rafix Connector Parts

Rafix Connectors should be used in these locations.R

Page 8: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

Position the cabinet against the wall where it is to be mounted. Make sure that it is square. Locate all the studs that are behind the cabinet. Mount the cabinet to wood studs with heavy duty 3"-4" wood screws. It is helpful to set the platform in the cabinet to check for square before mounting all the "L" brackets. To do this, attach 2 - "L" brackets to the top of the cabinet - one on the left and one on the right and secure to the wall with just 1 screw on each side. Follow the instructions below for attaching the platform and close the bed to check that everything is square. (Caution! Do not operate the bed until it is completely secured to the wall.) If it is, then secure firmly into all studs possible. If it not, then pull the bed out and either reposition the top of cabinet left or right into the studs or shim the cabinet as needed. The wall bed must be mounted with large heavy duty screws with the "L" brackets on top of the Top Stretcher or through the Top Back Stretcher, or both. 2 to 4 additional screws should be put into each stud through the Top Back Stretcher, the Middle Stretcher(Except for the Angled Middle Stretcher) and the Bottom Stretcher. A twin should be attached to no less than two studs, full and queen should be three studs or more. Securing the Bed Cabinet to any side cabinets is also recommended for additional safety. Each of the Side Cabinets - if any - should also be attached to the studs in the wall in the same way as the Bed Cabinet.If you have a wall that does not have wood studs, then you must attach the Bed Cabinet securely with the appropriate Anchors.

Installing the Cabinet to the WallIMPORTANT! DO NOT MOUNT WALL BED INTO DRY WALL ONLY. IT

MUST BE SECURELY FASTENED INTO ALL AVAILABLE STUDS.

#1

!Caution!

Mount 1-2 Screws through the Middle Stretcher

mount with Screws through the Top Back Stretcher

Mount 1-2 Screws through the Bottom Back Stretcher

Mount "L" Brackets into every stud behind the bed

OrOptional:(Not recommended with Angled Middle Stretcher)

PAGE 8

Proper installation & Usage procedures must be followed to prevent possible risk of injury or death! Wallbeds must be mounted properly and securely to the studs in the wall as per instructions. When operating the wallbed make sure that there is no one in or near the unit. When opening the wallbed make sure there is no one under it and when closing the wallbed make sure that all hands and extremities are clear of any "pinch" points.

Page 9: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

INSTALLING PLATFORM TO CABINET

Set the Platform Section upright in front of the Wallbed Cabinet.(Note:The Front Door Panels should not be attached at this point). Slide the Platform into the Cabinet evenly making sure to align the slots on the mechanism as shown.

PAGE 9

#1

#2

#3

Caution!!! Be careful not to drill through the Bed Door Panels. If you are using RIgid Thermofoil Doors do not put screws into both holes of the "L" Bracket when attaching Door Panel Faces. Usually the hole closest to the side rail should not be used. It is best to measure the face to determine which holes to avoid.

Mount 1-2 Screws through the Middle Stretcher

mount with Screws through the Top Back Stretcher

Mount 1-2 Screws through the Bottom Back Stretcher

Mount "L" Brackets into every stud behind the bed

Or

Slot

Slide forward evenlyLock into place

Replace the Locking Pin to secure the mechanism in place. Needle Nose or similar pliers help inthis process.

Hang the Door Panels on the Cross Slats as shown and secure using 1 1/4" Wood Screws as shown in the diagram. After Securing the Door Panels to the Platform the "Z" Brackets can be removed.

"Z" Brackets

Door Panel

1 1/4" Wood Screws

"Z" Brackets

Page 10: Endura II Plans & Instructions (DR) - wallbedsnw.com...The platform is the part of the wall bed that holds the mattress and is pulled down from the wall. Start by assembling the platform

#4 Attach the legs to the platform with 5/8" Nickel screws provided as shown. Unscrew the Set Screw that keeps the leg from pulling completely out. Mount the Brackets throught the notches in the Footrail, slide the legs back in and reinsert the Set Screw.

SET THE TOP FRONT STRETCHER 3/4" BACK FROM THE FRONT OF THE CABINET FOR DOOR PANELS THAT ARE 3/4". IT IS THEPIECE THAT THE PLATFORM CLOSES AGAINST.

SIDE VIEW

UPPER SECTION OF CABINET

CABINET TOP

TOP FRONT STRETCHER EDGE BANDED 2 LONG

If you have any questions, please contact us at Wallbeds Northwest Inc.

17646 NE 65th St • Redmond, WA 98052Phone (425) 284-6692 Fax (425) 284-6695

PAGE 10

#5 Attach the Top Front Stretcher using 1 1/4" Wood Screws. Set the Stretcher back the same distance as the thickness of the Bed Face(Door Panels), which is usually 3/4". If doing a Shaker design it will be 1" from the front.

Bed Cabinet Side View

Front Back

3/4" Setback is typical

Attach 5 - 1 1/4" Screws from the Top

Thank you for purchasing your wallbed from Wallbeds Northwest

Adjust the Mechanism if necessary. There is already a lot of tension on the bed, but if it is a heavier bed or you have a heavy mattress, you can adjust the mechanism and make the bed easier to operate. Use a 17mm open end wrench or crescent wrench to tighten the nut at the back of the mechanism. You can only tighten the mechanism, not loosen it.

#6

Rear View - Adjustment Nut