Energieketten-Systeme für Werkzeugmaschinen · PVC- and halogen-free as well as flame-retardant. Subject to misprints and errors. Technical modifications are possible at any time

CF113.D PUR - e-chain® - measuring system cable for maximum load requirements (class 6.5.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant.

Subject to misprints and errors. Technical modifications are possible at any time. Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Page 1/11

Date Author 15 Sep. 2015 C. Mittelstedt ig

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Outer jacket: Pressure extruded PUR mixture

Inner jacket: Pressure extruded, gusset filling TPE mixture*

Overall shield: Extremely bending-stable braid made of tinned copper wires* Conductor: Fine-wire strand in

especially bending-stable version consisting of tinned copper wires*

Element jacket: Mechanically high-quality TPE mixture

Core insulation: Mechanically high-quality TPE mixture

Element shield: Extremely bending-stable wrapping made of tinned copper wires*

Banding: Plastic foil Strain relief: Centre element or filler

for high tensile stresses CFRIP® - tear strip for faster stripping

* For exceptions see construction table. Example drawing (For a detail overview see construction table)

Core design: Conductor: Fine-wire strand in especially bending-stable version consisting of tinned

copper wires (following DIN EN 60228).

Core insulation: Mechanically high-quality TPE mixture.

Core identification: According to measuring system specification. (see construction table)

Shield design: Material: Extremely bending-stable braid(OS) or wrapping(ES) made of tinned copper

wires.

Shield coverage: Linear: approx. 70 %(OS) Optical: approx. 90 %(OS) / approx. 95 %(ES)

OS: Overall shield ES: Element shield

Jacket design: Element jacket: TPE mixture adapted to suit the requirements in e-chains®.

Inner jacket: TPE mixture adapted to suit the requirements in e-chains®.

Outer jacket: Low-adhesion mixture on the basis of PUR (following DIN VDE 0281-10), highly abrasion- and bending-stable, adapted to suit the requirements in e-chains®. oil-resistant (following DIN EN 50363-10-2) coolant-resistant flame-retardant (according to IEC 60332-1-2, CEI 20-35, VW-1, FT-1) PVC- and halogen-free (following DIN EN 50267-2-1) hydrolysis-resistant (following DIN VDE 0282 Part 10 - A) microbe-resistant (following DIN EN 50396) MUD-resistant (following NEK 606 - status 2009) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) clean room ISO class 1 (according to DIN ISO 14644-1 tested by IPA) UV-resistance: Medium

Colour outer jacket: Yellow green (similar to RAL 6018)

Cable marking (Black): „00000 m“** igus chainflex CF113.---.D ----- E310776 cя Uus

AWM Style 20236 VW-1 AWM I/II A/B 80°C 30V FT-1 GL 61 936-14 HH

EAC/CTP CE DESINA RoHS-II conform www.igus.de

+++ chainflex cable works +++

** Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.: CF113.007.D: …chainflex CF113.007.D (4x0,34)C E310776…




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General mechanical values: (for individual details see technical table)

Guaranteed lifetime for this series according to the "chainflex® guarantee club" conditions (see chainflex® catalogue and www.igus.eu/chainflex-guarantee)

Double strokes 5 million 7,5 million 10 million

Temperature (from/to) [°C]

Travel distance (TD)

Min. bending radius for e-chain® use [Factor multiplied by outer diameter (d)] (Ex.: CF113.001.D at 20°C: 7,5 x 10,5 mm Min. bending radius 78,75 mm)

-25 / -15 10,0 11,0 12,0

-15 / +70 7,5 8,5 9,5

+70 / +80

≤ 100 m

10,0 11,0 12,0 : Minimum guarantee lifetime of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range.

Temperature range -40 °C -20 °C -10 °C +70 °C +80 °C

Min. bending radius for fixed installation 7,5 x d 6,8 x d 5,0 x d 6,8 x d Torsion (at 1 m cable length) --- ±0 ° ±30 ° ±0 °

General electrical values: (For individual details see technical table)

Nominal voltage: 50 V

Test voltage: 500 V (following DIN EN 50396)

Certifications: : (E310776: Style 1589 & 20236, 30 V / 80 °C)

GL type approval certificate: No. 61 936-14 HH

Guidelines: CE, DESINA, NFPA (following 79-2012 chapter 12.9), EAC & TR (CTP)

http://www.igus.eu/chainflex-guarantee




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Dynamic values: Max. speed in e-chain® use:*** Unsupported: v = 10 m / s Gliding (up to 100 m): v = 5 m / s

Max. acceleration in e-chain® use:*** a = 50 m / s2

*** These values are based on specific applications or tests. They do not represent the limit of what is technically feasible.

Typical test setup for this cable group: Test bending radius R: approx. 55 - 100 mm

Test travel S: approx. 1 - 15 m

Test period: min. 2 - 4 million double strokes

Test speed: approx. 0,5 - 2 m / s

Test acceleration: approx. 0,5 - 1,5 m / s2

e-chain® - measuring system cable for maximum load requirements:

highly abrasion-stable almost unlimited resistance to oil for unsupported travel distances and up to 100 m in gliding applications CE, RoHS-II, DESINA, , GL type approval certificate, NFPA, EAC & TR (CTP)

Typical application areas: Indoor and outdoor applications without direct sun radiation. Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications.




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Technical tables: Mechanical values:

Part no.

Number of cores &

nominal cross section [mm²]

External diameter (d)****

[max. mm]

Copper index

[kg / km]

Weight [kg / km]

CF113.001.D (3x(2x0,14)C+(4x0,14)+(2x0,5))C 10,5 80 180

CF113.002.D (3x(2x0,14)C+2x(0,5)C)C 10,5 82 193

CF113.003.D (3x(2x0,14)+2x1,0)C 8,5 61 130

CF113.004.D (2x(2x(2x0,14))+(4x0,14)C+(4x0,5))C 11,5 91 204

CF113.005.D (4x(2x0,14)+4x0,5)C 9,5 68 151

CF113.006.D (3x(2x0,14)C+(4x0,14)+(4x0,25)+(2x0,5))C 11,0 93 206

CF113.007.D (4x0,34)C***** 6,0 32 67

CF113.008.D (3x(2x0,25))C 7,5 37 85

CF113.009.D (4x(2x0,25)+2x0,5)C 9,5 66 143

CF113.010.D (4x(2x0,25)+2x1,0)C 9,5 80 167

CF113.011.D (4x(2x0,34)+4x0,5)C 10,5 96 208

CF113.012.D (3x(2x0,14)C+(3x0,14)C+(4x0,14)+(2x0,14+2x0,5))C 11,5 99 229

CF113.013.D (3x(2x0,14)C+2x0,5)C 9,5 70 160

CF113.014.D (4x(2x0,25)C+(2x0,5))C 11,5 95 219

CF113.015.D (4x(2x0,14)+4x0,5)C 9,5 68 147

CF113.016.D (3x(2x0,25)C)C 9,5 65 147

CF113.017.D (4x(2x0,14)+(4x0,14)C+4x1,0)C 11,0 116 252

CF113.018.D (2x(2x0,25)+2x0,5)C 7,0 40 81

CF113.019.D (3x(2x0,25)C+(3x0,25)+2x1,0)C 10,5 106 235

CF113.020.D (3x(2x0,14)+2x(4x0,14)+(2x0,5))C 10,0 68 121

CF113.021.D ((4x0,25)+3x(2x0,25+2x0,5))C 11,0 102 220

CF113.022.D ((2x0,25)+5x0,5)C 8,5 55 126

CF113.023.D (3x(2x0,25)+6x1,0)C 11,5 124 188

CF113.024.D ((4x0,14)+2x(2x0,34))C 8,5 48 86

CF113.025.D (3x(2x0,14)C+(2x0,5)C)C 11,0 81 188

CF113.027.D (5x(2x0,14)+2x0,5)C 9,0 58 127

CF113.028.D (2x(2x0,20)+(2x0,38))C 7,5 47 74

CF113.029.D (5x(2x0,25)C+(2x0,25+2x0,5))C 13,0 119 278

CF113.031.D (2x(2x0,25)C+2x1,0)C 9,0 76 161

CF113.032.D 3x(2x0,14)C+(3x0,14)C 8,0 68 155

CF113.033.D 4x(2x0,14)C+2x(1,0)C 10,0 107 247

CF113.034.D 3x(2x0,14)C+(4x0,14)C+2x(2x0,5)C 11,5 116 201

CF113.035.D (4x(2x0,25)C+2x(2x0,5))C 12,5 114 261

CF113.036.D (5x(2x0,25))C 9,5 58 108

CF113.037.D (6x(2x0,25))C 10,0 69 120

CF113.038.D (3x(2x0,14)+(2x0,34))C 8,0 36 77

CF113.039.D (4x(2x0,14)C+2x(0,5)C)C 11,0 87 153

CF113.040.D (3x(4x0,14)+(2x0,14+2x0,34)+2x1,5)C 10,5 101 165 **** External diameters are maximum values and may tend toward lower tolerance limits. ***** Star quad design (see construction table for details).




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Electrical values:

Nominal cross section [mm²] Conductor resistance

[approx. Ω / km] at 20 °C Max. current rating [A] at 30 °C

(following) DIN EN 50289-1-2 DIN VDE 0298- 4

0,14 150 2,5

0,20 94 3,5

0,25 90 5

0,34 63 7

0,38 54 7

0,5 42 10

1,0 23 17

1,5 16 21 The max. current rating depends on factors such as the individual environmental conditions and the type of installation.




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Construction table:

Part No. Colour code Core stranding

3x(2x0,14)C green/yellow, black/brown, red/orange

(4x0,14) grey/blue/whiteyellow/whiteblack CF113.001.D

(2x0,5) brownred/brownblue


CF113.002.D

2x(0,5)C black, red

3x(2x0,14) white/brown, green/yellow, grey/pink

CF113.003.D

2x1,0 blue, red

2x(2x(2x0,14)) (brown/green)/(yellow/violet),

(grey/pink)/(red/black)

(4x0,14)C yellowblack/redblack/greenblack/blueblack CF113.004.D

(4x0,5) browngreen/whitegreen/blue/white

4x(2x0,14) white/brown, green/yellow, grey/pink, blue/red

CF113.005.D

4x0,5 black, violet, greypink, redblue


(4x0,14) grey/blue/whiteyellow/whiteblack

(4x0,25) brownyellow/browngrey/greenblack/greenred

CF113.006.D

(2x0,5) brownred/brownblue

CF113.007.D 4x0,34 white, green, brown, yellow

(star-quad stranding)

(Table continuous on next page)

(Back to technical table)




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CF113.008.D 3x(2x0,25) white/brown, green/yellow, grey/pink

4x(2x0,25) brown/green, blue/violet, grey/pink, red/black

CF113.009.D

2x0,5 white, brown

4x(2x0,25) brown/green, blue/violet, grey/pink, red/black

CF113.010.D

2x1,0 white, brown

4x(2x0,34) black/brown, red/orange, green/yellow,

blue/violet

CF113.011.D

4x0,5 blackwhite, redwhite, yellowwhite, bluewhite

3x(2x0,14)C green/yellow, white/grey, blue/red

(3x0,14)C red/green/brown

(4x0,14) grey/yellow/pink/violet

CF113.012.D

(2x0,14+2x0,5) blue/brownblue/grey/brownred

3x(2x0,14)C white/brown, green/yellow, grey/pink

CF113.013.D

2x0,5 blue, red

4x(2x0,25)C white/brown, green/yellow, grey/pink, blue/red

CF113.014.D

(2x0,5) black no.1/black no.2

(Table continuous on next page)





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4x(2x0,14) brown/green, yellow/violet, grey/pink, red/black

CF113.015.D

4x0,5 blue, white, browngreen, whitegreen

CF113.016.D 3x(2x0,25)C white/brown, green/yellow, grey/pink

4x(2x0,14) red/black, brown/green, yellow/violet, grey/pink

(4x0,14)C blueblack/yellowblack/redblack/greenblack

4x1,0 whitegreen, browngreen, blue, white

CF113.017.D

Manufactured without inner jacket.

2x(2x0,25) red/black, grey/pink

2x0,5 white, brown CF113.018.D


3x(2x0,25)C brown/green, grey/pink, red/black

(3x0,25) blue/violet/yellow

2x1,0 white, brown

CF113.019.D


3x(2x0,14) blue/red, black/violet, greypink/redblue

2x(4x0,14) green/grey/yellow/pink,

whitegreen/whiteyellow/browngreen/yellowbrown CF113.020.D

(2x0,5) white/brown

(4x0,25) white/brown/grey/black

CF113.021.D

3x(2x0,25+ 2x0,5)

yellow/black no.1/white/black no.2, grey/black no.3/white/black no.4,

orange/black no.5/black/black no.6

1

23

45

6

e continuous on next page) (Tabl (Back to technical table)




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(2x0,25) white, brown

CF113.022.D

5x0,5 green, yellow, grey, pink, blue

3x(2x0,25) red/white, red/black, black/white

CF113.023.D

6x1,0 black no.1, black no.2, black no.3, black no.4, black no.5, black no.6

(4x0,14) yellow/grey/violet/pink

CF113.024.D

2x(2x0,34) whitegreen/white, browngreen/blue

3x(2x0,14)C green/yellow, blue/red, grey/pink

CF113.025.D

(2x0,5)C white/brown

5x(2x0,14) green/brown, grey/yellow, violet/white,

black/red, blue/pink

CF113.027.D

2x0,5 whitegreen, whitered

2x(2x0,20) green/yellow, pink/blue

(2x0,38) red/black CF113.028.D

Manufactured without inner jacket and some bare instead tinned copper conductors.

In addition to fillers there are also dummy elements installed.

5x(2x0,25)C white/brown, green/yellow, grey/pink,

blue/red, black/violet

CF113.029.D

(2x0,25+ 2x0,5)

greypink/browngreen/whitegreen/redblue

2x(2x0,25)C white/brown, green/yellow

CF113.031.D

2x1,0 black no.1, black no.2

e continuous on next page) (Tabl





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3x(2x0,14)C green/black, yellow/black, red/black

(3x0,14)C grey, pink, black CF113.032.D

Manufactured without inner jacket and overall shield.

4x(2x0,14)C yellow/black, red/black, blue/black, green/black

2x(1,0)C white, brown CF113.033.D


3x(2x0,14)C green/black, violet/black, blue/black

(4x0,14)C red/yellow/blackred/blackyellow

2x(2x0,5)C black/white, black/brown

CF113.034.D


4x(2x0,25)C white/brown, green/yellow, grey/pink, blue/red

CF113.035.D

2x(2x0,5) black no.1/black no.2, black no.3/black no.4

CF113.036.D 5x(2x0,25) white/brown, green/yellow, grey/pink, blue/red,

black/violet

CF113.037.D 6x(2x0,25) white/brown, green/yellow, grey/pink, blue/red,

black/violet, greypink/redblue

(Table continuous on next page) (Back to technical table)


Subject to misprints and errors. Technical modifications are possible at any time. Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex

® catalogue. Page 11/11


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3x(2x0,14) white/brown, green/yellow, grey/pink

CF113.038.D

(2x0,34) blue/red

4x(2x0,14)C green/yellow, grey/pink, blue/red, black/violet

CF113.039.D

2x(0,5)C white, brown

3x(4x0,14) black/red/whiteblack/whitered,

green/blue/whitegreen/whiteblue yellow/brown/whiteyellow/whitebrown

(2x0,14 + 2x0,34)

violet/orange/whiteviolet/whiteorange CF113.040.D

2x1,5 whitegrey, grey


Documents

Energieketten-Systeme für Werkzeugmaschinen · PVC- and halogen-free as well as flame-retardant. Subject to misprints and errors. Technical modifications are possible at any time