Energy Champions Training Module 1.5

Energy Champion Program Overview

Energy LeadersOne on each team/dept (by area/shift)Tactical deployment of energy efficiency initiativesEducate local team on EE and sustainabilityLead low/no cost local projects (i.e. “power down” concept)

Knowledge BaseEnergy Champion Training, BU Energy Leader, Finance, Manufacturing, Local Energy Provider, Best Practices, Tools

Energy ChampionFacility top energy leader supports and trains the site’s Energy LeadersOne EC per siteHelps develop ideas and evangelizes them to facilities and capital improvement groups.

Energy Champions

Interface between Cummins GHG

Strategy Operations and

Facilities

Selected by the site’s business leader (e.g. plant manager)

One Energy Champion per site– Large sites may have EC deputies

Leads site energy management Drives site energy culture change Helps develop ideas and evangelizes them to

facilities and capital improvement groups

What is an Energy Champion?

Energy Champion Role Profile

Key Attributes: Principal responsibility for site infrastructure and/or

operational capability Financial responsibilities related to energy; holds energy

related KPIs for site Position of influence; preferably is on Plant Manager's

staff Facility & operations knowledge (technical degree and/or

experience) Effective team leadership skills Completes Cummins Energy Champion training,

Cummins Six Sigma training, and Cummins Operating System training

Energy Champion Role Profile

Key Responsibilities: Leads energy efficiency at the site Member of site’s cross-functional “Green Team” Supports HSE leader with EMS and EnMS

implementation and ongoing activities Sponsors / leads energy improvements (capital projects,

energy kaizen work, energy treasure hunts, etc.) Establishes, leads and mentors site Energy Leader team;

delivers training and advises on improvement activities Participates in CMI Energy Champion Network

Role of the site “Green Team”

Provide system-wide input from all site operations Identify significant energy users, objectives & targets Key members:

– Energy Champion– Environmental Leader– Facilities Leader– Operations Leader(s)– Manufacturing Engineering– Test Operations / Lab Operations– Quality, Purchasing & Finance– Office / Warehouse

What is an Energy Leader?

Selected/Chartered by the site’s Business Leader (e.g. Plant Manager)

Similar to “star point” team leader One from each key team or area Energy Leader role:

– Participates on site Energy Leader Team– Tactical deployment of energy efficiency initiatives– Educate local team on EE and sustainability– Lead low/no cost local projects and “power down”

concept

Energy Champion enables Energy Leaders

One per SiteCoaching and Project Focus

One in every area/team at a Site

Operations Improvement Focus

• 7 Energy Themes• In Depth Systems

Information• Systems Integration

Energy Information

Team Leadership

• Teaching and Coaching Energy Leaders Program

• Motivating Energy Leaders• Brainstorming Process

• “Just Do It” Campaigns• Label all equipment with

Energy/GHG footprint & R/Y/G Shutdown sigs

• Power Down Checklists• Find and make No / Low Cost

Improvements

• Runs local “Energy Treasure Hunts” in their ops team

• Lead Operations Teams in Energy Efficiency

• Monitor and improve local area energy use

KEY IDEAS for Energy Leaders

Make energy use – and costs – visible– Understand energy– Measure it, calculate, and convert to $ and GHG– Treasure hunts, assessments, scorecards

Share the systematic approach to improvements– Fundamentals of energy, knowledge to improve– Seven energy themes, campaigns– Low/no cost “Energy Kaizen” projects– Energy Leaders Key Ideas

Energy Training Strategy

Individual Actions-

Company Impact $

Ongoing Roles

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Cum

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Training 4 Days – Centralized Group + Web

Sessions totaling one day on site + Web 4 Hours –

Web

Complete

Com

mitm

ent

GeneralSpecific

Lead EE at site

Coach/mentor ELs in local teams

Team “starpoint” resourceGenerate ideasImplement power down

Generate IdeasAct

Content

Energy Championone per site(large sites may have deputies)

Energy LeadersArea/shift based associates, 2-20 per site

All Cummins employees – info for their benefit at home, and at work

11

7 Energy Themes

Generating Low/ No Cost Ideas

Leading Teams in EE Projects

CMI Baseline and Data Collection

Energy Champions Energy Leaders

Energy Manager at Home

All CumminsEmployees

Energy Knowledge from Training

Expert

User

Aware

Not included

KEY

EC Launches

Energy Champion Training • Four focused days, 33 seminars in 12 modules • 11 group events and participant activities• Completion of training recognized by official Cummins Energy

Champion shirt, photo taken for EC website

Building a Network of Energy Champions

Key Points: Make GHG & Energy Visible via Employee Communications Communicate activities in a non-technical manner

–Energy Themes, minimize acronyms–Intranet Site, and company-wide interest stories

Report results and successes–Feature stories–Creation of “Chairman’s Awards”

Empower site leaders with Energy knowledge, and engage them for Operational Improvements–Non-capital “low cost/no cost” actions will deliver 10%

energy efficiency improvements

Summary: Energy Champion Role Leads energy efficiency at the site Member of site’s cross-functional “Green Team” Supports HSE leader with EMS and EnMS Sponsors /leads site energy improvements Establishes, leads and mentors site Energy

Leader team Participates in BU/CMI Energy Champion work

groups