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7/30/2019 Energy consumption figures 1.doc
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Energy consumption figures
Name of the company: Ram Casting ltd. Industrial
estate/HSIDC ,G.T.road samalkha,Distt. Panipat-Haryana.
Product manufactured: Shaft cutting machine
Contacting person: Mr. Madan Lal.
Total production: 2000 in no. per month of 35 kg
each=70 tonnes=70,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=24kj/g*12000 kg=288,000kj.
Amount of diesel consumed per month in litres=200 lts.
Energy contribution from diesel: Calorific value of
diesel*amount of diesel consumed per month=38.6
Mj*200=7720, Mj
Average electricity bill per month=around 6000 Rs.(taken
as average of four months)
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)= no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=4548megajoules.
Total energy consumed per month= 12556megajoules
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Specific energy consumption=total energy
consumption/total production (in
kg)=12556*10^6/70,000=179.37kj/kg.
Name of the company:Haryana iron foundry, HSIDC,G.T.road samalkha,Distt. Panipat-Haryana.
Contacting person: Mr. Ankit Mittal
Product manufactured: Agricultural cutting
equipment(crop cutting machinery).
Contacting person: Total production: 2000 in no. per
month of kg each=140 tonnes=140,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 35 tonnes=35000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=840 MjAmount of diesel consumed per month in litres=1000 lts
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=38,600 Mj
Energy contribution from electricity=Total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=15157 megajoules.
Total energy consumed per month= 54597joules
Specific energy consumption=total energy
consumption/total production (in kg)=389.97kj/kg.
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Name of the company:Amar industries unit -1 plot no.
36,HSIDC ,G.T.road Samalkha,Distt. Panipat-Haryana.
Contacting person: Mr Amar Aneja
Product manufactured:Motor bodies(casing) using cast
iron as raw material.
Total production: total production of 60 ton i.e. 60,000 kg.
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: tonnes=8300 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=199.2 mjAmount of diesel consumed per month in litres=290
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=11194 mj
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=11000/4.75(*3.6*10^6)=8336megajoules.
Total energy consumed per month= 19729 mega joules
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Specific energy consumption=total energy
consumption/total production (in
kg)=19729/60,000=328.8 kj/kg
Name of the company:Amar industries unit-2 ,plot no
38,HSIDC ,G.T.road Samalkha,Distt. Panipat-Haryana.
Contacting person: Mr Amar aneja
Product manufactured:submersible motor pump parts
Total production:40 tonnes=40,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 5.6 tonnes=5600 kgEnergy contribution of coal: Calorific value of
coal*monthly usage=134 megajoules.
Amount of diesel consumed per month in litres=250
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=9518
megajoules.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=6063
megajoules.
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Total energy consumed per month=15715.1 m joules
Specific energy consumption=total energy
consumption/total production (in
kg)=15715/40,000=392.2 kj/kg.
Name of the company:amar industries part 3,plot no. 45,
HSIDC ,G.T.road samalkha,Distt. Panipat-Haryana.
Contacting person:Mr. Amar aneja
Manufactured product :Pump parts.(submersible and
ground).Total production: 12000 in no. per month overall tonnage
of 12 tons.
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 1.5 tonnes= 1500 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=36 mj.
Amount of diesel consumed per month in litres=50 lts.
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Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1930 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(inkwh)*3.6*10^6=6000/4.75(*3.6*10^6)=3789.6 mjoules.
Total energy consumed per month= 5755.7 joules
Specific energy consumption=total energy
consumption/total production (in
kg)=5755.7/12000=479.8 kj/kg.
Name of the company:Aggarwal Casting ltd.
Contacting person: Mr. Aditya aggarwal.
Total production: 1500 in no. per month of 20 kg
each=30 tonnes=30,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 6 tonnes=6000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=144 mj
Amount of diesel consumed per month in litres=100
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=3860 mj
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Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=3800 mjoules.
Total energy consumed per month= 7800 mjoules
Specific energy consumption=total energy
consumption/total production (in kg)=260 KJ/KG.
Name of the company:Pooja industries ltd.
Contacting person: Mr. Jagtaar singh
Total production: 500 in no. per month of 100 kgeach=50 tonnes=50,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288 mj
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1930 mj.
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Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=9094 mj.
Total energy consumed per month=11312 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=226.24 kj/kg.
Name of the company:Kissan foundary works.
Contacting person: Mr. Ram niwas
Total production: 2000 in no. per month of 35 kg
each=70 tonnes=70,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 15 tonnes=15000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=360 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1930 mj.
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Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=10,00 joules.
Total energy consumed per month= 12290 megajoules
Specific energy consumption=total energy
consumption/total production (in kg)=175.57
Name of the company:Kataria foundry and casting works
pvt ltd.Contacting person: Mr. Suresh Kataria.
Product manufactured:Harrow n other agricultural
equipments.
Total production: 1000 in no. per month of 50 kg
each=50 tonnes=50,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 20 tonnes=20000 kg
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Energy contribution of coal: Calorific value of
coal*monthly usage=480 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1544 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=10610 mj.
Total energy consumed per month= 12634 mega joules
Specific energy consumption=total energy
consumption/total production (in kg)=252.7 kj/kg.
Name of the company:Amit castings.
Contacting person: Mr. Amit singh.
Total production: 1000 in no. per month of 35 kg
each=35 tonnes=35,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 8 tonnes=8000 kg
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Energy contribution of coal: Calorific value of
coal*monthly usage=192 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed permonth=38.6*1000=3860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=8000/4.75(*3.6*10^6)=6063 mj.
Total energy consumed per month= 10115 joules
Specific energy consumption=total energy
consumption/total production (in kg)=10115/35=289.6
kj/kg.
Name of the company: Santosh foundry works.
Contacting person:Mr. Deepak kumar.
Total production: 1700 in no. per month of 40kg each=70
tonnes=68000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 10 tonnes=10000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=240 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=3088mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=8000/4.75(*3.6*10^6)= 6064mj.
Total energy consumed per month= 9391 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=138.9 kj/kg
Name of the company:Mittal foundry works.
Contacting person: Mr. Rohan Mittal
Total production: 2000 in no. per month of 35 kg
each=70 tonnes=70,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 20 tonnes=20000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=480 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1930 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=10000/4.75(*3.6*10^6)=7579 mj .
Total energy consumed per month=9988 joules
Specific energy consumption=total energy
consumption/total production (in kg)=142.2 kj/kg
Name of the company:Shriram Casting ltd. -1
Contacting person: Mr. Subhash Dhanda
Total production: 3000 in no. per month of 20 kg
each=60 tonnes=60,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288mj
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=1980 mj
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=6000/4.75(*3.6*10^6)=6063 mj.
Total energy consumed per month=8331 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=138.8 kj/kg.
Name of the company:Shriram Casting ltd.-2
Contacting person: Mr. Subhash Dhanda
Total production: 2000 in no. per month of 35 kg
each=70 tonnes=70,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=2316 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=8000/4.75(*3.6*10^6)=8200 mj.
Total energy consumed per month=10804 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=154.4 kj/kg.
Name of the company:Shriram Casting ltd.-3
Contacting person: Mr. Saurabh Dhanda
Total production: 1000 in no. per month of 35 kg
each=35 tonnes=35,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=3860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=14000/4.75(*3.6*10^6)=9578 mj.
Total energy consumed per month= 13726 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=335 kj/kg.
Name of the company:Raj foundry
Contacting person: Mr. Rajveer Singh
Total production:500 in no. per month of 80 kg
each=80tonnes=80,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 20 tonnes=20000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=480mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=3860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=10000/4.75(*3.6*10^6)=7578 mj.
Total energy consumed per month= 11918 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=148.97 kj/kg.
Name of the company:Krishna industries
Contacting person: Mr. Krishna Roy
Total production: 1000 in no. per month of 50 kg
each=50 tonnes=50,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=3860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=12000/4.75(*3.6*10^6)=8578 mj.
Total energy consumed per month= 12726 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=234.5 kj/kg.
Name of the company:Lalit Industries ltd
Contacting person: Mr. Lalit Anand
Total production: 1000 in no. per month of 55 kg
each=55 tonnes=55,000 kg
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Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 12 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=288 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=4860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=10000/4.75(*3.6*10^6)=7578 mj.
Total energy consumed per month= 11726 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=231.3 kj/kg.
Name of the company:Sharad foundry works
Contacting person: Mr. Sharad singh.
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Total production: 1000 in no. per month of 65 kg
each=65 tonnes=65,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 25 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=620 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=5860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=10000/4.75(*3.6*10^6)=7578 mj.
Total energy consumed per month= 14058 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=216.27 kj/kg.
Name of the company:Ramesh castings industries pvt ltd.
Contacting person: Mr. Ramesh Ahuja
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Total production: 2000 in no. per month of 15 kg
each=30 tonnes=30,000 kg
Energy sources :Coal, diesel(in absence of
electricity),electricity
Coal expenditure: 8 tonnes=12000 kg
Energy contribution of coal: Calorific value of
coal*monthly usage=195.2 mj.
Energy contribution from diesel: Calorific value of
diesel*mass of diesel consumed per month=2860 mj.
Energy contribution from electricity=total electricity bill
per month/4.75(price of one unit)=no. of units(in
kwh)*3.6*10^6=8000/4.75(*3.6*10^6)=6063 mj.
Total energy consumed per month= 9118.2 mj.
Specific energy consumption=total energy
consumption/total production (in kg)=303.94 kj/kg.
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Name ofthecompany
Totalproduction(in kg)
Total energyconsumption((MJ)
Specificenergyconsumption(KJ/kg)
Ramcastings
70000 12556 179.37
Haryanaironfoundry
140000 19857 141.8
Amarind.-1
60000 19729 328.8
Amarind. -2
40000 15715 392.2
Amar
ind.-3
12000 5755.7 479.8
Agarwalfoundry
30000 7800 260
Poojafoundryworks
50000 11312 226.24
Kisanfoundry
70000 12290 175.57
Katariaindustries
50000 12634 252.7
Amitcastings
35000 10115 289.6
Santoshfoundry
68000 9391 138.9
Mittal
industries
70000 9988 142.2
Shriram ind.-1
60000 8331 138.2
Shri ramindustri
es-2
70000 10804 154.4
Shri ram 35000 13726 335
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Questionnaire
Name of the company:
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Contacting person:
Production output:
1.TECHNICAL FACTORS:
a)Age of the machinery
Less than 10 years Between 10 to 20 years More than 20
years
b)type of melting furnace used (EIF=Electrical Induction
Furnace)
Firms with only EIF Firms with both EIF and cupola Only
cupola
Economic factors:
a)Plant capacity/space utilization
Above 70% Between 70-50% Less than
50%
b)Rejection rate of production
Below 5% Between 5 to 10 % More
than 10%
c)Monthly Production (in kg)
More than 100 tonnes Between 50 and 100 tonnes Less
than50tonnes
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Human resource factors:
a)Owner/supervisor qualifications
Professional/ College education School education
masters degree
b)Business experience of the owner
Previous work experience Family occupation No previous
experience
c)Labour skill level(ratio of skilled/unskilled personnel)
Above 1.5 Between 0.75to1.5 Below0.5
Organizational & Behavioural factors:
a) Work practices, Layout & Housekeeping
Very good Good Average
b) Interaction level of the organization
High Medium Low