Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
25/09/2012
Panel
Energy Efficiency - Driven by Legislation or Key for Refining in the 21st Century?
Thomas GanglOMV Germany GmbH
25/09/2012
Panel
OMV Refining & Marketing incl. Petrochemicals OMV Refining & Marketing incl. Petrochemicals OMV Refining & Marketing incl. Petrochemicals OMV Refining & Marketing incl. Petrochemicals
Supplying over Supplying over Supplying over Supplying over 200 mn People 200 mn People 200 mn People 200 mn People with Energywith Energywith Energywith Energy
EBIT 2011: EUR 271 mn
� Refineries in Austria, Germany and RomaniaRefineries in Austria, Germany and RomaniaRefineries in Austria, Germany and RomaniaRefineries in Austria, Germany and Romania
� 20% market share in the Danube region20% market share in the Danube region20% market share in the Danube region20% market share in the Danube region
� High product quality and environmental standardsHigh product quality and environmental standardsHigh product quality and environmental standardsHigh product quality and environmental standards
� Refining capacity 22.3 Refining capacity 22.3 Refining capacity 22.3 Refining capacity 22.3 mnmnmnmn t per annumt per annumt per annumt per annum
� Strong retail brand and highStrong retail brand and highStrong retail brand and highStrong retail brand and high----quality, innovative nonquality, innovative nonquality, innovative nonquality, innovative non----oil business oil business oil business oil business
(VIVA)(VIVA)(VIVA)(VIVA)
� Active in 13 countries with around 4,500 filling stations in 2011 Active in 13 countries with around 4,500 filling stations in 2011 Active in 13 countries with around 4,500 filling stations in 2011 Active in 13 countries with around 4,500 filling stations in 2011
(incl. Petrol Ofisi)(incl. Petrol Ofisi)(incl. Petrol Ofisi)(incl. Petrol Ofisi)
OMV filling station network
25/09/2012
Panel
� 98 refineries with approx. 785 MT refining capacity representing roughly 17 % of global capacity.
� Competition from large refineries in Russia, Asia, and the Middle East; often benefitting from subsidies, tax regimes, and low labour costs.
� Decline in domestic demand due to energy efficiency increases and increasing share of biofuels, intensified by European policy.
� Bankruptcy of Petroplus, in Feb. 2012 illustrates how substantial and immediate the challenges for the European oil industry are.
Refining Industry in Europe is Integrated in Global Competition Refining Industry in Europe is Integrated in Global Competition Refining Industry in Europe is Integrated in Global Competition Refining Industry in Europe is Integrated in Global Competition
source: EUROPIA 2012
unequal environmental and
other policies
exposure to demand changes
e. g. US petrol market
competition from subsidise
national oil company refineries
new export refining capacity
25/09/2012
Panel
The Legal Landscape for European Refineries is Quite Unfavourable for Global The Legal Landscape for European Refineries is Quite Unfavourable for Global The Legal Landscape for European Refineries is Quite Unfavourable for Global The Legal Landscape for European Refineries is Quite Unfavourable for Global
CompetitivenessCompetitivenessCompetitivenessCompetitiveness
source: European Commission, EUROPIA 2012
EU Energy Strategy ‘11-‘20Energy Infrastracture
Package ‚10
Energy Efficiency Action
Plan ‚11
Energy Efficiency
Directive ‚12
Low Carbon Energy System
Roadmap to 2050 ‘11
Roadmap for a competitive low carbon economy by ‘50
Fuels Quality Directive ‘ 09
Transport 2050 Roadmap to a single EU transport area ‘11
Renewable Energy
Directive ‘09
Industrial Emissions
Directive ‘10
European Trading Sceme
‘09
Roadmap to a resouce
efficient Europe ‘11
Energy
Transport
Climate
Environ-
ment
� The EU Targets 2020 are the basis for the current enforced and planned set of legislation.
� This legislation in the EU increase costs for refining operations and necessitates investments to remain in business with no actual return on investments.
� Legislative parts are contradictive to others.
Long term Current
25/09/2012
Panel
� EU Target 2020 are� 20% reduced CO2 emissions� 20% share of renewable energy � 20% improved efficiency
� Several product related directives were enforced. The consumer has to be informed about energy efficiency.
� Evaluation of achieved efficiency targets and established measures in 2011 showed a gap towards the EU goal.
The 20The 20The 20The 20----20202020----20 Targets Drive the Energy Efficiency Legislation in Europe and their 20 Targets Drive the Energy Efficiency Legislation in Europe and their 20 Targets Drive the Energy Efficiency Legislation in Europe and their 20 Targets Drive the Energy Efficiency Legislation in Europe and their
Member StatesMember StatesMember StatesMember States
Energy Efficiency Directive (EED) in 2012
Product related efficiency information
EU Commision gap analysis
tyre label car label
source: European Commission 2011
1.400
1.500
1.600
1.700
1.800
1.900
2005 2010 2015 2020
pri
ma
ry e
ne
rgy
con
sum
pti
on
[M
toe
]
-20%
∆∆∆∆ 12%
-20 % objective
status 2011
businessas usual
25/09/2012
Panel
Energy Efficiency Directive Calls for 1.5 % per Year Energy Efficiency Directive Calls for 1.5 % per Year Energy Efficiency Directive Calls for 1.5 % per Year Energy Efficiency Directive Calls for 1.5 % per Year SSSSavingsavingsavingsavings of Energy at Final of Energy at Final of Energy at Final of Energy at Final
CCCCustomerustomerustomerustomer
source: European Commission 2012
National energy efficiency obligation schemes for Energy provider:Achieve annual energy savings equal to 1.5 % of their previous year’s energy sales by volume.
• Saving obligation is not per se resulting in better energy efficiency; lowering the utilisation would even decrease efficiency.
• The height of energy savings is clearly above to sound scientific basis for refineries.
• Member state flexibility for transposition into national law, but cross-European harmonisation is very likely gone.
Mandatory energy audits for large companies
• Introduction of ISO 50001 energy efficiency standards.
25/09/2012
Panel
� Globally, energy prices differ tremendously from region to region.
� Even in the European Union , the energy prices and energy taxes vary significantly.
� European oil industry - as an global competing business - suffers from high energy costs compared to other regions .
� Energy efficiency is one key to global competitiven ess
Energy Costs and Energy Taxes are rather Diverse even in the EU Member Energy Costs and Energy Taxes are rather Diverse even in the EU Member Energy Costs and Energy Taxes are rather Diverse even in the EU Member Energy Costs and Energy Taxes are rather Diverse even in the EU Member
StatesStatesStatesStates
source: Eurostatt, acess Aug. 6th, 2012
Gas prices for industrial consumers
[EUR/GJ]
Electricity prices for industrial
consumers [EUR/kWh]
high low high low
Implicit tax rate on energy [EUR/toe]
Ratio tax revenues/energy consumption
high low
25/09/2012
Panel
30
35
40
45
50
55
60
65
70
energy cost share
[% of total OPEX]
year
201520102005200019951990
� The share of energy costs in total OPEX increased continuously since 1992 across Europe
� Within 18 years, the share increases by 67 %
� Currently, the share of energy costs is around 60 % , a further increase is anticipated
� OMV refineries energy costs are in line with European trend .
� Energy costs are the main driver to increase energy efficiency
For European Refining Industry Energy Costs are 60 % of Total Operating For European Refining Industry Energy Costs are 60 % of Total Operating For European Refining Industry Energy Costs are 60 % of Total Operating For European Refining Industry Energy Costs are 60 % of Total Operating
CostsCostsCostsCosts
EU
source: own data and CONCAWE „Refinery Energy Systems“, 2012
25/09/2012
Panel
0
20
40
60
80
100
Cost/Income [$/bbl]
crude
costs
product
income
0
1
2
3
4
5
6
7
8
CO2 costs
Illustrative refinery operating costs 2007 [$/bbl]
other
operating
costs
energy
cost
hydrocarbon
margin
Net
margin
less CO2
& IPPC
cost
IED
Due to global competition and legislative burden, EU refining margins are very Due to global competition and legislative burden, EU refining margins are very Due to global competition and legislative burden, EU refining margins are very Due to global competition and legislative burden, EU refining margins are very
low low low low
source: Platts, CONCAWE, EUROPIA 2007 & 2012
� Refining is a “margin business“
Energy costs
~ 60 % of OPEX
Net margin
20 EUR/t CO2,
~25 % emission to
cover by purchasing
certificatsOPEX
Investment
depreciation
25/09/2012
Panel
Resource Efficiency, Environmental Protection, and Energy Savings are a Resource Efficiency, Environmental Protection, and Energy Savings are a Resource Efficiency, Environmental Protection, and Energy Savings are a Resource Efficiency, Environmental Protection, and Energy Savings are a
combined Challengecombined Challengecombined Challengecombined Challenge
62
45
34
2000
1992
+82%
Sulphur removal [% of crude]
2010
2,1
1,1
0,8
+176%
Diesel/petrol ratio [-]
2010
2000
1992
source: CONCAWE „Refinery Energy Systems“, 2012
Increasing sulphur removal – e.g. in diesel to 10 mg/kg – and tightened air quality limits (NOx, SOx, VOC, PM)
Fuel demand change increase conversion capacities to upgrade heavy crudes and residues
The overall energy consumption is increased by aforementioned measures , but energy efficiency is increased by 10 % resulting in aver.65 ktoe savings per year. 90
100
110
120
130
140
150
20102005200019951990
-10%Total energy consumption
w/o efficiency increases
Total actual
energy consumption
Energy IntensityEn
erg
y i
nte
nsi
ty
an
d c
on
sum
pti
on
(19
92
= 1
00
)
25/09/2012
Panel
Many Measures to Increase Refineries Energy Efficiency Exist, but Many are Many Measures to Increase Refineries Energy Efficiency Exist, but Many are Many Measures to Increase Refineries Energy Efficiency Exist, but Many are Many Measures to Increase Refineries Energy Efficiency Exist, but Many are
Cost Intensive, tooCost Intensive, tooCost Intensive, tooCost Intensive, too
Process DesignDirect (hot) supply of units
Thermal integration
Heat recoveryDistrictheating
Flue gas heatrecovery
Tank & piping insulation
Cleanliness Heat exchanger fouling monitoring
Electrical EfficiencyImprovement ofpump-efficiency
Reduction of condensationturbine losses
Loss reduction Flares Steam Power Cooling water
Procurement Life cycle cost criteria
25/09/2012
Panel
� Energy efficiency is one cornerstone in OMV Refining & Petrochemicals strategy.
� OMV Schwechat Refinery is the first business in Austria with ISO 50001 certification.
� The strategic approach as well as the formation of a multidisciplinic Energy Team are in line with the ISO 50001 and mandatory to achieve future efficiency gains .
OMV is the First Company in Austria with OMV is the First Company in Austria with OMV is the First Company in Austria with OMV is the First Company in Austria with
ISO 50001 ComplianceISO 50001 ComplianceISO 50001 ComplianceISO 50001 Compliance
Refining & Petrochemical
Strategy Key Performance Indicators
ISO 50001 Plan, Do, Check, Act
25/09/2012
Panel
� Heat exchanger efficiency is decreased by fouling.
� Losses by hydraulic limits.
� Heat exchanger fouling indicator monitoring established.
� Forecasts of fouling behaviour.
� Short cleaning stoppage for sensitive heat exchangers within regular shutdown cycles.
� Maintaining of design throughput and above.
� Minimisation of energy costs.
One Example of Energy Efficiency Measures:One Example of Energy Efficiency Measures:One Example of Energy Efficiency Measures:One Example of Energy Efficiency Measures:
Equipment CleanlinessEquipment CleanlinessEquipment CleanlinessEquipment Cleanliness
0 100 200 300 400 500 600 700time [d]
fouling indicator [-]
heat exchanger
cleaning
Rd E58572AB cleaning Dec. 2011
25/09/2012
Panel
� Until the purchase of Petrom Petrobrazi this refinery had a very high energy intensity. We increased the energy efficiency 1) by more than 22 % within six years by operational measures and major investments. Petrobrazi is on the best way to European average efficiency.
� The energy efficiency of Schwechat Refinery is comparable to the European average, but increased slightly more quickly than average.
� Burghausen Refinery is among the best energy efficient refineries in the world. Even Burghausen develops faster than the European Average.
OMV Suceeds to Increase Energy Efficiency Faster than European AverageOMV Suceeds to Increase Energy Efficiency Faster than European AverageOMV Suceeds to Increase Energy Efficiency Faster than European AverageOMV Suceeds to Increase Energy Efficiency Faster than European Average
source: own data and CONCAWE „Refinery Energy Systems“, 2012
lower as EU
EI equal to EU
EI higher as EU
110
100
90
2010200920082007200620052004
Europe
Burghausen (DE)
100
95
90
Europe
Schwechat (AT)
Energy Intensity
(2004 = 100)
100
90
80
70
-22%
Europe
Petrobrazi (RO)
1) Refining energy efficiency is measured and compared with a standard state-of-the-art refinery.
25/09/2012
Panel
� Energy efficiency is one important key to global competitiveness.
� Resource efficiency, environmental protection, and energy savings are a combined challenge.
� European saving objectives are not energy efficiency targets.
� EU set of legislation is unfavourable for investments necessary to increase energy efficiency.
� OMV refineries increase energy efficiency faster than European average.
Energy Efficiency is Our Core Competency, but Contradictive Legislation Hinders Energy Efficiency is Our Core Competency, but Contradictive Legislation Hinders Energy Efficiency is Our Core Competency, but Contradictive Legislation Hinders Energy Efficiency is Our Core Competency, but Contradictive Legislation Hinders
CompetitivnessCompetitivnessCompetitivnessCompetitivness
source: own data and CONCAWE „Refinery Energy Systems“, 2012
0
1
2
3
4
5
av.
ye
arl
y e
ffic
ien
cy i
ncr
ea
se
(pe
rio
d 2
00
4 –
20
10
)
PB
Z
SW
BG
H
Eur
ope
order of absolute
energy intensity
25/09/2012
Panel
Thank you for your attention!