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Energy Saving in Compressed Air System

Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

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Page 1: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Energy Savingin

Compressed Air System

Page 2: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

ELECTRIC ENERGY, THE BIG COST

76%

12%

12%

Compressed Air Cost in Perspective

Costs over 10 Years

Electricity

Maintenance

Equipment

Page 3: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

It takes 7-8 hp of electricity to

produce 1hp in an air tool

Power consumed in producing

compressed air will impact the

competitiveness of production

units

COST OF PRODUCTION MATTERS

Page 4: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

DO NOT WASTE YOUR PROFITS

Productive

Demand

50%

Air Leak

Reduction

20%

Artificial

Demand

15%

Inappropriate

Uses

10%

System

Losses

5%

Waste Actual Demand

Page 5: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

AIRAUDIT HELPS YOU

Identify compressed air leaks

Diagnose and address production

and pressure control problems

Improve equipment maintenance

System design/modification

Save energy up to 30% and

higher in compressed air system

Improve air quality

Increase productivity

Page 6: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Most air systems operate at

artificially high pressures to

compensate for flow

functions and downstream

pressure drops

Compressed air and a

significant amount of energy

is lost due to waste and air

leaks

COMPRESSED AIR CHALLENGES

Page 7: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

STEEL PIPES RUST AND LEAK

By using conventional piping

in compressed air

system, pipe corrosion will

increase approx. 25% by the

end of 5th year

Years% Leakage with GI

Pipes

Year 01 0%

Year 02 7%

Year 03 13%

Year 04 20%

Year 05 25%

Page 8: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Leak Management

CFM (Cubic Feet per

Minute) Monitoring

Detail System Report &

Analysis

OUR MAIN SERVICES

Page 9: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

HOW WE HELP?

Leaks detection

Tagging

Correction recommendations

Leak tracking

Integrated reports

Page 10: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Comprehensive audit of

demand & Supply side flow

Check the performance of

compressed air system

MEASURE & CONTROL

Page 11: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Detail Report on:

System

optimization

Distribution

Risk Assessment

Cost saving

Recommendations

REPORTS LEADING TO SAVING

Page 12: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

YOU EARN

What

you

save

Page 13: Energy Saving - airaudit.com.pk · Identify compressed air leaks Diagnose and address production and pressure control problems Improve equipment maintenance System design/modification

Thank you