Energy Simulation Plant Simulation Version 11 Mh 07

7/26/2019 Energy Simulation Plant Simulation Version 11 Mh 07

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Matthias Heinicke Siemens PLM Software 2013. All Rights Reserve.

Optimized Energy Efficiency

with Tecnomatix

Energy-related simulation and

evaluation with Plant Simulation 11


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2 Matthias Heinicke Siemens PLM Software 2013. All Rights Reserve.

!nerg" #rices

A$stria

%erman"

Sween

S#ain

&'

!lectric #ower #rices

in !$rocent #er k(h

So$rce !$rostat

(orl #rices for energ") 1**1+2010

2000 , 100http:en!wi"ipedia!orgwi"iEnergy#economics

-3 in 10 "ears


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Res$lt

!nerg" #rices/ecome more

an morerelevant in terms

ofPro$ction

cost

Pro$ct cost

om#etitiveness or line /$iler or an"

#ro$ction facilit"


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Plant Sim$lation with energ" sim$lation

Energy simulation is a core

function of Plant Simulation

version 11!

The same energy dialog is

availa$le in the Plant

Simulation $uilding $loc"s


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License

4he Plant Sim$lation !nerg"

Sim$lation is availa/le in all license

config$rations

Professional) Stanar A##lication) R$ntime) 5iewer

!$cation) St$ent

witho$t aitional licenses or fee.


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Set$#

%sing energy simulation in Plant

Simulation is very easy!

Set energy simulation to active!

&nsert the power input for 'or"ing( Setup(

Operational etc! in "'!

)ou can *$ut do not have to+ define timesto change from one energy state to the

next energy state!


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!nerg" States

8ff Lowest stat$s of energ" cons$m#tion

Stan/" !lectronic is rea" /$t main engines are switche off9

e.g. Stan/" is a res$lt of the #a$sing time

aile orrelates with the

fail$re stat$s of the reso$rce

8#erational All !ngines are r$nning) /$t the machine is not

working : e.g. /eca$se it;s em#t"

Setting $# orrelates with the

set$# /ehavior of the

reso$rce.

(orking A #art is on the machine an it


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= Matthias Heinicke Siemens PLM Software 2013. All Rights Reserve.

4ransition times

8ff

Stan/"8#eration

al

hange energ" level

4ransition times are

efine /etween

8ff) 8#erational an

Stan/"

(orking) Set$# an

aile are stat$ses

res$lting from the

material flow.


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* Matthias Heinicke Siemens PLM Software 2013. All Rights Reserve.

State transition

The energy simulation

feature in Plant

Simulation is simple

and easy to use! The

$ehavior for pausing

times and unplannedtimes in the shift model

are already predefined

and can $e selected

from a pull-down menu!


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State transition

>(h" switch machines to

Stan/" or com#letel" 8ff?@

,ost modern machines allow users

to easily switch off the main engine

and go into a predefined stand$y or

off mode!

This feature is seldom used as many

companies do not "now the savings

potential!

The state transition used in the class element of a machine ena$les users tocalculate the result with one click!

&n the example shown here( changing the machine status during $rea"s and

during nonproductive night time to Stand$y saves . and to Off saves

12 of the total energ" cons$m#tionB


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C to lower #ro$ction to save

energ" /" t$rning off machines.

,odern control units*e!g! Siemens S/ 0 2 using the P3O4&energy

Protocol+

Ena$le users to program a 5wa"e

up time6

The machine changes to the

previous status $efore the $rea" or

to Stand$y when the Off shift time

is over This action is predefined in Plant

Simulation with the >Power $#

earl"D f$nction

Eon;t /e afraiC


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Simtalk

The energy simulation feature can

$e addressed using Simtal"!

To get an overview( mar" the

relevant resource and press 5476 to

visualize all attri$utes!

To restrict the ta$le only to the

energy-relevant attri$utes( clic" on

the 5power flash6


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(orking with energ" sim$lation

To change a machine8s status to

5Off6 when the machine in front is

empty:

9hange the EnergyTargetState to

5Off6

Plant Simulation automatically uses

the defined time to turn the machine

off

ice ersa

To start the machine early enough to

assure it;s operational when a part

enters( set EnergyTargetStatus to

5Operational6


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harts

The Plant Simulation Statistic 'izard

&s predefined for Energy analysis

Sorting e!g! $y 5Operational< points out

which resource has a high #otential to

save energ" witho$t re$cing#ro$ctivit" $y changing the state

actively to 5Stand$y

Documents

Energy Simulation Plant Simulation Version 11 Mh 07