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Engine design and operation for emission compliance: today and tomorrow
29 September 2020 • 09:00-09:45 BST
#marinepropulsion
Marine Propulsion
Webinar Week
Part of
29 Sept-2 Oct 2020
Presentation documents:Page 2: Steve Walker, ExxonMobilPage 7: Kjeld Aabo, MAN Energy SolutionsPage 16: Volkmar Galke, WinGD
Riviera webinar: Marine Propulsion WeekEngine design and operation for emission compliance: today and tomorrow
Steve Walker, Global Marine Equipment Builder Manager
29th September 2020
This presentation includes forward-looking statements. Actual future conditions (including economic conditions, energy demand, and energy supply) could differ materially due to changes in technology, the development of new supply sources, political events,demographic changes, and other factors discussed herein (and in Item 1A of ExxonMobil’s latest report on Form 10-K or information set forth under "factors affecting future results" on the "investors" page of our website at www.exxonmobil.com). This material is not to bereproduced without the permission of Exxon Mobil Corporation.
• Meeting the IMO’s 2050 GHG reduction targets requires engine builders to deliver significant efficiency improvements
• These targets will not be met without change
• To achieve this, many operational fundamentals are changing now
• This results in higher operating pressures and combustion temperatures
The current landscape
Next-generation marine engines requirenext-generation lubricants
More severe engine conditions create a much harsher operating environment for lubricating oils
Today’s cylinder oils will struggle to work under this pressure
Inadequate lubricant performance does not provide sufficient engine cleanliness and protection, resulting in
All risks operators simply cannot afford
Lubricant-related engine damage
Higher maintenance costs
Increased engine downtime
Today’s new engine designs require cylinder oils to ‘do more’:⇒ Lubrication is a critical factor in helping newer, more efficient engines achieve optimum performance
The demand on cylinder oils is evolving
More importantDeposit controlDetergencyOxidation stabilityWear protection
Less importantAcid neutralisation
This is critical today, given engines are already being built for vessels that will still be sailing in 2050
Various alternative fuel options• Safe. Scalable. Reliable. Viable
• Evaluation criteria• Sound technical analysis• Climate & environmental impacts • Whole life cycle of fuels and ships• Fuel cost• Potential impact on global trade
• Several options may need to co-exist • Different shipping subsectors• Encourage R&D
Bio fuels
LNG
Methanol
LPG
Batteries
Hydrogen
Fuel Cells
Ammonia
ExistingPrice
Other ?
Regulation
Impact
Scalability
Capex
Opex
Logistics
Technology
Name AuthorDepartmentDay, Month, Year
Marine Propulsion Webinar Week 29 September 2020 - 02 October 2020
Engine design and operation for emission complianceToday and tomorrow
Kjeld Aabo
Director New technologies
Sales and Promotion Two stroke Marine
Member of WG ISO 8217 & Chairman CIMAC Fuels
Public
ME-GA in the aspect of the MAN B&W dual fuel portfolio
Lower the pressure on your capital cost – webinar ©2020 2
LNG Ethane Methanol LPG
ME-GAME-GI ME-GIE ME-LGIM ME-LGIP
Ammonia
→ 2024
Public
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Cylinder Scuffing Pr. WeekQ3-4 2019 and Q1-2 2020
2020 Fuel switch
07.09.2020Jesper Mark Pedersen – Cylinder Condition– ©2020 3
HFO to VLSFO
20202019
Update: 2020-09-02
Public
2020 Fuel switch
07.09.2020Jesper Mark Pedersen – Cylinder Condition– ©2020 4
HFO to VLSFOSo what happened ??A number of cases were observed, both in the transition period, end 2019 as well as beginning of 2020 after the fuel in use were switched.
o Fuel tank cleaning prior to bunkering VLSFOo Fuel handling issues because of the lower viscosity of the new fuels
o Cylinder liner scuffing typical because ofo Cat. Fines
High wear to ring and liner, high concentration of Iron in the oil filmo Wear down of cermet coating
Wear down of the cermet, expose the cast iron base material, seizures and scuffing
o Under lubrication Decreasing the feed rate to rapidly, not securing that the lubricators give enough
oil.
Public
Getting Ready for 2020
07.09.2020Jesper Mark Pedersen – Cylinder Condition– ©2020 5
Cleaning Fuel Tanks
AlertPlease take note that the cat fines retained in the storage tank sludge do not enter the Main Engine
SL-2019-674/JAPIssued: July 2019
Public
2020 Compliant Fuel
07.09.2020Jesper Mark Pedersen – Cylinder Condition– ©2020 6
Lubrication and Cylinder oil selection
Strictly confidential
Public
All data provided in this document is non-binding.This data serves informational purposes only and is especially not guaranteed in any way.Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.
MAN B&W ME-GA engine – ©2020 V.1 8
Thank youvery much
Volkmar GalkeGlobal Director, Sales
• Achieving the GHG target requires actions in all areas and a coordinated effort across the whole industry
• Engine designers must prepare technology for any X-Fuel to come
2 © 2020 WinGD Engine design and operation for emission compliance
Regulatory PipelineWhat every Operator needs to know
• Achieving the GHG target requires actions in all areas and a coordinated effort across the whole industry
• Engine designers must prepare technology for any X-Fuel to come
3 © 2020 WinGD Engine design and operation for emission compliance
Regulatory PipelineWhat every Operator needs to know
How are Engines Prepared for Upcoming Regulations?Engine designers start with a flexible X-Fuel research platform
4 © 2020 WinGD Engine design and operation for emission compliance
Combustionbehaviour
Characteristics Validation
System Compatibility
Performance Impact Quantification
ProveFuel Reliability
Engine Implementation
Fuel Injection Test Rig
Spray Combustion
Chamber
Laboratory Engines
Field Test Engine
X-Fuel Engine Technology
Development
X-FuelProposal
R & DSteps
Environmental Compliance Remote MonitoringAccelerated in COVID times. Remote monitoring & analyses are key for competitiveness.
5 © 2020 WinGD Engine design and operation for emission compliance
Thank [email protected]