ENGINE - SpridgetGuru.com-Home service parts list akd 3513 engine (1275-cc- 12cc, 12cd, 12ce) page plate camshaft ma 14 a9 connecting ro ma 13 a 8 controls-engi e ma27 a 20

MECHAN ICAL SERVICE PARTS LIST AKD 3513

ENGINE(1275-cc - 12CC, 12CD, 12CE)

Page PlateCAMSHAFT MA 14 A9

CONNECTING RO MA 13 A 8

CONTROLS-ENGI E MA27 A 20

COVER-VALVE OCKER MA 16 A 11

CRANKCASE FRO T COVER ... MA 17 A 12

CRANKSHAFT MA 13 A8

CYLINDER- HEAD MA 15 A 10

ELBOW-WATER UTLET MA 16 A 11

ENGINE UNITS .. MA 12 A8

EXHAUST SYSTEM MA26 A 19

FILTER-OIL •• J MA 19 A 14

FLYWHEEL MA 14 A9

MANIFOLDS MA23 A 16

MOUNTINGS-DY AMO MA21 A 15

MOUNTINGS-EN lNE .. . MA25 A 18

OIL COOLER MA 24 A 17

PISTONS ... MA 12 A8

PLATE-ENGINE OUNTING-FRONT MA 14 A9

PLATE-ENGINE OUNTING-REAR MA 17 A 12

PUMP-AIR ..i MA 23·1 A 17

PUMP-OIL MA 18 A 13

PUMP-WATER .. MA20 A 15

PUSH-RODS MA 14 A9

SERVICE KITS-E~GlNE MA22

SHAFT-VALVE R CKER MA 15 A 10

SUMP-OIL MA 18 A 13

TAPPETS ' " MA 14 A9

----- ---- --

COVER-VALVE OCKER MA 16 A 11

CRANKCASE FRO T COVER ... MA 17 A 12

CRANKSHAFT MA 13 A8

CYLINDER- HEAD MA 15 A 10

ELBOW- WATER UTLET MA 16 A 11

ENGINE UNITS .. MA 12 A8

EXHAUST SYSTEM MA26 A 19

FILTER-OIL MA 19 A 14

FLYWHEEL MA 14 A9

MECHANICAL SERVICE PAR S LIST AKD 3513

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MECHANICAL SERVICE PARTS LIST AKD 3513

DESCRIPTION Part No.

»-+-'

Ill us. :P§No. p

oChange Point REMARKS

EN G I N E

12C C , 12C D , 12CE

12 7 5 -c c IENGINE UNIT

Engine unit-stripped . 12CC,] 'IC . "SG IS O12CE .C .. 8G 179

...1. ].. .. .. ... 1 1. ..

.. ] 'Wh en fitting to m odels.... wit h cross-flow radiator u se

with wat er ou t let elb ow12 G 1902

. Use 5I K 27 6 fo r t hisap p licat ion

... .G se 5I K 275 for thisapp licat ion

7 ... 4 .... .

... .. .AE C 87(; L1. .. ..5 .. . ..... ... .. .. .. .. .. ..2E: 1345 ..... 5 .. ...2 ........ .. .. ... . .. .. ..... ... .. ] 2H 1734 6 . 4.. .

L ong 5] K 275 7 4 .Sh ort ..5] K 256 . ..... ..8 5 ..

12CD ] ~~ 8G H19 ] ] .•u ..8G 190 1 1. .

Engine unit-part HC 38G 39(; ...... .. .2 .. .. 1 ...... .. .Engine unit-part LC .. 38G 39 5 2 1. .

Block assembly-cylinder........ HC 38 G 39 8 3 . I .Block assembly-cylinder.... LC 38 G 397 .. ...... . 3 .. .....1 . .. . ..

PlugCoreOil releas e v a lve pa ssageOil ga lle ry

stud-cylinder headLong ..5] K 25 5

......22 1 set .. ..

.. .. ..22 1 set .. ..

.. . ..22 1 set ..vV.S.E . u se 8G 260 6 03

... ..22 1 se t .. " \ V.S .E . use 8G 2606 23

......22 1 set .. ..

.. ... .22 1 set ..

Short .... ... 51.K 270 ....... . 8 . 5.. .....R estrictor-oil fced - camsh aft .. I A 1964 ... .. ... f) 1 ..Cap-main bearing

F ro nt NSF ........ .. ..Cen t re I SP. . ..R ear NSP.. .. ..

D ow el-main bea rin g ca p 2 A 54 10 6 ] (E ) 12 CCfD a /HIOl t o T ..

~\~~~~er-Iock .... .. :::::::': .::::::::::::::: :::::: : : :: i ;~ i~~i : : : :: :: : :: i ~ : : ::: : : : ~ : : : : ~ .~)..I.~~.~!~~/~I.~.l.." ..~~~~~ : ::.::::::::::::.::::::::::::::::::.::.:: .D ow el- main b earing cap I 2G 1268 10 6 ] (E. ) 12CC/D a / T on ..Sc rew- main bearing cap I2G 1398 11. 6.... (E ) 12CD /D a /H I 557 on ... . .

(E ) 12CE /D a /HI0] on '" ..Cove r-c-cr an kca se-c-re a r NSP. . 1 .. .. ..W ash er- joint- cover AEG 240 13 1 .... . .Scr ew H ZS 040 6 14 3 ..Wash er-spring .LWZ 204 15 a ..Liner - cylinder block. . AEG 428 ] 6 ..... .4 ..... .. . ..Li ner-camshaft bearin g 8G 2392 17 1 set .. ..P lug- drain t ap boss 2K 499 3 19 1 ... ....... . ... .W ash er -s-p lug 6K 638 24 1.. .. .Tap-cylin de r d rain 3R 576 20 1.. ....... ..Washer (fib re) 2 K 4954 21.. 1.. ..... .. .. ..Piston assembly-engine set-grade 3

Stan dard ....... .. ] HC 8G 25 46 03,020" ('508 mm) O /S . 8G 25 46 23Stan dard ... ...... .. LC ..t 8G 25 45 03,020" ('508 mm) 0 /S .....8G 2545 23Standard ...... LC ..t 8G 2606 03'020" (,508 m m ) 0 /S ..·.. t 8G 2606 23

Ring-piston-engine setStandard 8G 2547 23 1 set ...010" (-254 mm) .. SG 2547 10 23 .. 1 set .. .'020" (,508 mm) .. ~G 254720 23 1 set . .

ENGINE UNITEngine unit-stripped ... ........ 12CC, ] 'IC . t SG 180 1.. . I

12CE .C SG 179 1 1... ] When fitting t o models

..... .... ., with cross-flow radiator u sewith wat er ou tlet elbow12G 1902

4 use 51 K 275 for thisa pp lica t ion

................. ............... .. ... ............. ....... .... ... ................ ........... ... .... .. ......8 .... 5 . . ... .. . .. .... . . U se 51K 276 for this

application

.. 5 H e 275 7 ... 4:.. ...51K 256

..... ... . 5] K 255 ..... .. 7

........ .. AEC 870 .4, 5 .... ... 2K 1345 5... .2 .

...... . .. ] 2H 1734 .. ... .6 4 .

. .... .. . ... ... ..... . .. .. .. ... ... ......5 ] K 27(j 8 .. .. .5 ..Shor t

Lo ng .Sh ort ..

12CD ] ~i ..::: ~g i~~ ...::::.:·::i ~ : : : : : : : : : : : : : : : . : . .. ..Engine unit-part HC 3SG 390 2 1 .. ......... .... .Engine unit-part .. LC .. 38G 395 2.. 1 .

Block assembly-cylinder ............... HC 38 G 398 .. 3 . ...1 .. .Block assembly-cylinder........... LC 38G 397 3 1 ....... .... ... . . .

PlugCoreOil release v alve pa ssageOil ga ller y

Stud-cylinder headLong

MECHANICAL SERVICE PARtS LIST AKD 3513

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MECHAN ICAL SERVICE PARTS LIST AKD 3513

DESCR I PT ION

I I

P art No.

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Illus. ~

No . ~

QlCh ange P oint REMAR KS

I.... ...... ..4 1 se t .8G 2399

CONNECTING RODS AND BEARI '4 GSRod-connecting AE G 520 L4.

Bush :\SP....... . ..t.. .. ..Screw ... . .. . AE G 519 2... ..8 ... .Nut ...... ...... ........ .. .. .AEG 147 . . 3 ... ..8 .... ... . ... .. ....

Bearing-connecting rodStand ard .... . .

12CC, nCD, nCE Engine Unit- cantin eel

CRANKSHAFT, BEARINGS, AND C; EAR

crI~1~;~:o~~;.f~~n. s~aft ........•..... .•t~~:i!:-.J•••1••]1~1. !~g~g~~m}~~..•••••••.••WS E use12G.1320... ......Crankshaft . . . tI2G 1320 5 1 "'1(E) 12CCjDa jH T a ll . ..

B ush- 1st mo tion shaft . .13H -16;;~ 6 I ... (E ) 12CD /DajH T on ..D ow el-flvwheel 5IR 3575 ..7 2 J (E) 12CEjDa/H T on . ..

Crau k sh a .It -c--regr ou n d (wit h b ca r in YS) 38G 433 1. . U K market E xc hange UnitSch eme only

Bearing-mainStandard .. .... .. .. .. 8G 239 1 8 1 set . ...0 10" ('254 mm) D IS .. 8G 2391 10 8 1 set,020" (',508 m m) D jS 8C 2391 20 8 1 set .·030" ('762 m rn) TJ /S 8G 2391 30 8 1 set .. ..·040" (1'016 m m) CIS .. SG 239] ..to . .. 8 .. 1 set

Washer-thrustUpper- standard .. ..\ E G 159 9 2..Up per - '003" ('OIG m m) OjS \ EG 0159 03 ..0 2..U pper- '030'! ('162 m m ) ojs AEG 0159 30 !L 2 ..Lower- standard . . AEG 160 . .. 10 .2Lower - '003'! (,016 mrn) 0 IS ...... AE G OIGO 03 .10 ...2 ..Lower - ·030'! ('162 mm) OjS ..AEG 0160 30 ..10 ..2... .... .. ..

Gear- crankshaft AEA 695 11. .. 1K ey aK 836 .. . 12 . .1. .. . .....'Washe r- p ack ing .HE G28 13 ... .1.

Bearing-connecting rodStand ard 8G 2399 ..4 .. 1 set . -

8(~ 2391 8 1 set .... .FlG 2391 10 8 1 set ..

8G 2391 20 8 .. 1 set.. .. ..... ...... ........ .. .... 8G 239] 30 8 .. 1 set ... . .

... . 8G 239 1 -1·0 ' " ..8 .. 1 set

.. U K m arket E xc hang e U nitScheme on ly

....2 ..'2

Bearing-mainStandard .'010'! (,254 mm) D/S·020" ('508 mm) D /S .,030" ('762 m rn ) D jS ..,0-10" (1 ,016 mm) CjS .......

Washer-thrustU pper- st andard AE G 159 9..rnn('r-'OO~" (·01 (; mrn ) n /<::. -'\ I' C;· 01 ~~ O~ fl

CRANKSHAFT, BEARINGS, AND C; EAR

cr~~~~:l~:},f~n s~a1t....••.....••.......••.•tff~:~!: u J •••·J••]1~1 . ! ~g~g~~m}~~ ... ...u \V S E ~~e17 13~O .. .••Crankshaft tI 2G 1320 .5 . .. I 1((EE: )) Il ; CCcD//DDaa//HH !. 0

01111.

Bush - 1st motion sh aft 13H -1G;;3 G 1 - - T

D ow elflywheel 51E: 3575 .. 7 2 J (E ) 12CE /D a /H T on .... ... . .Cranksh aft - re grou nd (\\'it h b ca r in .s) 38G 433 ... .. 1. ..

MECHANICAL SERVICE PART ' LIST AKD 3513

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DESCRIPTION P ar t No.

>+"

Illus. '';:@No. ::so

Cha nge Point REMARKS

12CC, 12CD, 12CE Engi ne Unit- col/tin led

ICAMSHAFT A ND GEA R

Camshaft . .. ( -\E G ;)~3 14 1.. ~\\~a. S.AEE.~uGse522 ] \ I t t '. \ E G 531. . 14 1 \ C1.

.. ....~\~~ ~~~ .. .. .. . . cr na .ives.\ E G .:538 14 1.. .. . .. ..

F lange-dri \'in g-oil pump 12G 729 4-5 1 .... .. . . ..P late-cams haft locatin g .. . .. 2.-\ 8-~ 15 1 ..Screw '" .. . , H~S oioe.. . 16 3 ....... . .W ash er -s- sh akeproof .. L ' \ ·)/ 404 .11 3 .. ... . .. ..Gear-camsh aft . \ E .-\ ()96 18 1.. . ..E ey . \\' K X 503 H) 1.. ..'''a sh er-lock .. 2 .-\ 759 20 1.. . ..Xut .. ...oK 629 ..21 ...1 .. . .. .. ..Chain- t im in g ........ .. 2H 4905 22 1.. . . .

FRONT MOUNTIN G PL A T EP la te-engine m ounting- fr on t 12 G 1309 23 . ..1.. .. .. .. ..Gasket . .. 12G 619 2 1 .... .. . .. .. ..Sc rew-plat e t o crankca se .. " . H ZS ().~05 . 25... ..2 .. .W ash er-s-spring LWZ a05 26 2.. . .Scr ew-plate to bearin g cap \ E.\ () 1 .. ...27 2 ..... ... .... ... . ..

FLYWHE ELFlywheel assembly . 12 G 979 29 1.. \ \'S E . us e 12 G HOIFlywheel assembly ............... .. 12G 1401 29 1 . .

Ge ar-ring- st ar ter .. 12G H44 30 1 .Dowel .... . . I G 2984 31 3 .. .

Sc rew- fly wh eel t o cra n ks haft .... 51E: 1029 32 .. " ..6 .... .... . .. .W asher -s-lock .. . 1 2 <"~ 982 33 1.. ..

TAPPET AND PUSH - ROD

CRANKSH AFT PULLEYPulley- cranksh aft .Bolt" -a sh er - lock

... 8SG 805 ..36 .. .1...... .. . .. ...... ..12 .-\ 2 3 37 1...... .... .... ... .. .. . .. .

.12.-\ 39 ' 3 1...... ...... ... ...... . .. ..

OLE..12. \ 11 36 .. . ..39 1 ..13H 2792 .40 1 ..

.. .... . . .. .. .....HZS 040 6 ..4 1.. 1...L " . 404 .... .. ...-'·2.. ..1... l G 2062 .A3.. . .. .1..

DISTRI BUTOR HOUSING AND SPIHousing-distributor .'0 ' ri n gSc re w\ Vash er- sha kepro of. .Sp in d le - d ist r ib utor d rive

.l'l i:LU ov- Ull\ 11lO - UH fJU IJl}' 1 ::I..T /;!V ..,1'0 1P late-cams haft Ioca t in z 2,-\ 8--1· 15 1..Screw .... . . H X.' 0--1-06 16 3 .W ash er-s-sh akcproof . .L'\'~ 404 J7 aGear-cam sh aft \ E .-\ 696 11'1. .. ]E ey \Y EX 505 19 J\ Yasher- Iock . ..2 .\ 759 20 1.. .. ..Xut. . 0 K 629 . . ..21 1 .Ch a in- ti m ing 2H 49 05 22 1.. .

-FRONT MOUNTIN G PL ATE

P late ngine m ou ntin z-c--fr ou t 12G 1309Gaske t.. .. 12G 019Sc re w- pla te t o crankca c .. .. ....H Z 050 .5'Ya sh cr- prin g ..L \Y Z 80 ;')Scr ew-s-plate to bearin g cap .....\ E .\ (iSI .

...23 1.... ........ .... 2--1- I .. . ..

.2 5 2.. . ...26 2 ..... .. ..... . . . ....27 2 .

FLYWHE ELFlywheel assemblyFlywheel assembly ..

Gear-ring-st a rter .

.. .. .. .J 2G H79 ..29 1.. ... 12G 1401 ... 29 1

. I2G 1444 30 1..

. . \ V.S .E . use 12 G H OI

AKD 3513MECHAN ICAL SERVICE PART1_L_I_ST~~~~~~~~~~~~~~~~~

~38 ~3836 C9.- 7

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MECHANICAL SERVIC~ PARTS LIST AKD 3513

>.~

Illus. .....~

D ESCR I PTI O N Part N o. No. elS Ch ange Poin t R E MAR K S~

0

12CC, 12CD, 12CE Engine Unit- cont in led

I.T se 12 G 19G3 for this

ap p licat ion

... l "se 12 G 20!)4 for t hi sa p plic a ti on

. .. .Correc t ion; was 12 G 209.,1·

. .T se 12 G 111 1 for t hisa pp lica ti on

3 :2 ........ 3 ..

.-+ 3

. ;j 2() 3

.1A ....1..2 .8

..2 . .. 8 ...2 .. . . 8 .. .

..1...1

. . . . ... ] .

..t 12G 2092.......-\EA 771

....l2H173+ .

........ .12H 173+ .AEG 164 ..

$ 12G 196312CC, 12CE .....-\ E .-\ ()27. .

PlugOil hole\ \ .a te r hole

vVater holeW at er dowel h ole .Cy linder h ead t op face

StudW ater outlet elbow ..CH S 251 8 . 7 3 . . ..Rocker bracket-Iong .. 51K 88 5 8 3 ..Rocker bracket- hart . CH S 0522 . 9 .. 2 ..Inlet an d ex ha u st m a nifo ld 53 l< 507 .,. .. ..10 . 6 .Co ver pl ate or heater t ap ;33 K 402 ] 1 2 ..

P late- coycr-h a t er con t rol t a Iac-

CYLINDER HEAD DETAILSHead assembly-cylinder . .. ~ SP .

Head-cylinder (with g uid es, plug , andstuds) 12CC, 12CE ...oSC 399Head-cylinder (with gu ides, plugs, studs,and air injector t ubes ) . .. ... .,. 2CD S 38 G .+31

Guid c-inlet a nd exh a u st . 12CD 12G 1111

\ \ ' .S .E . u se S8G +59

....Alt ernative in sets to12 G 1221

.. ...\ V.S .E . u se 12G 1221

. vV.S .E . u sc ] 2G 11 10

Pressed steel

in g 2 ;\ 180 12 1 .... .. ..... .. .. .Ga ske t .. .. .......... ..... . ... ...88G 221 . 13 1 .\"ash l'- sp ring .. L\i\'~ 304 1-10 .. .2. . .Nu t . . F )J N ] O.J. 15 2 .'1nser t- valve seat - in let ..I2G 1089 16. . ..1" .J nser t - v al ve sea t - exh a ust I2G 1090 W +.. .. ..Tube-s-air inj ect or 2GD S 12G 145 -1. . .-1-2 ..J. u... . .

Val ve-s-i nlet 12G 9-B ] 7 .J. . .Val ve-c--exhaust 8SG .J.60 17 .. . .J. . \\ E . u se 12 G 0.J.2\'al ve- exhaust -'- I 2G 9.J.2 17 .J. .. . .. \ \' .S .E . u se 12G 1587Valve -c-exhaust . t1 2G 15 87 17 .J... .. .Sprm g-s-valve-c-inncr ]2G 1137 1 8 .Spring-s-valve-c-outer . 12 G 11 36 18 A. 8 .. . .Cup- va lve sp ring-top..... ..... ..... ....... . .. tI 2G 9.J.3 19 ..8 \\' . .E. use 12 G 15 22Cup-valve sp ri ng 12G 1522 19 8 .. ..Cup-e-valve sp ring - bottom. . AE A 40 3 191\ .. 8 ..Sea l- oi l-valvc .. ... .. .. . ...... . . AE G 327. . . 20 8 .Cot t cr-s-valv es-c-complet e .l2G 1050 21 8 . . .. .Cotter-valves- complete 88G 459 21.8.. .. ..

Sh an assembly-valve rocker .. . )J SP. . ] . .Shan assembly .. . . . 2A 16 ..22 1 , .. . .

P lu g-plain ... GK 87 23 1.P lu g-s-screwed 21\ -1608 2.,1, 1. . (E ) 12CC/Da /HI0l to H I 6596 .,

Bracket-rocker sh aft- tapped ..-\ E G 165.. .. .25 1. (E ) 12CD /D a /HIOl t o H404 ....\ \ ' .S .E . u se 12 G 1109Brackct-rocker shaft - tapped ] 2G 1109 25 1. ..B racke t-rocker shaft - p la in AEG 166 25A 3 J.Bracket- rocker sh aft-plain 12 G 1110 .25A .. 3 .Shaft assembly ..AEG 399 ..22 1. . , .

Br!l~t ;i!:;:~Shalt J:~ ~~g8~:: Ii~l ~;g*I~~I~~i~!l~n~nT apped . ..t 12G 1927 . .25 1 . 1(E) 12 E /D a /H I 0l on ..Oil hole . ·.·tI 2G 1926 25A 1.. . I .. .. . .Plain t I 2G 1925 25 .'\ 2 J .. . .

Rocker assembly-valve AEG 425 26 . . ..8 ..12G 1221 26 8 .

... . ' 12G 1313 ..26 8 .

Bush ..2A 21 27 8 ..R ivet 5C 2436 28 8 ... ...... ... .. .. .... .... .... .

Screw-tappet ad ju t ing AE G 167 ..29 8 .Nut- lock. . . .. .F IN 605 30 8 . . .

Gu id c-=-in le t a nd e~haust 12CD I2G 1111 2.8. . . ... T . e 12G 19G3 for thisap plication

. . T sc 12G 209.J. for thisa p p licat ion

.. . Cor rect ion; w as 12 G 209..j,

...... L' se 12G 1111 for thisa pp lica ti on

. 2 . 8 ..

. 2 .. .. 8

... .l2H 173 -./. .,. 3 2... .... .-\EG 16.J. + 3 ..

..... tl 2G 20 92 .+ 3 .. ........ .. ...-\E A 771 ;3 2 ..

.. .12 H 173..j· . ... . . .. . (-j 3 .

fa c-

s ]2G 19C-i312CC, 12CE ... \ E .-\ H27..

..21\ ] 80 12 1..S8G 22 ] 13 1. ..

.... .... .......... ...... ... .... .... LWN 304 H .. . 2 .

PlugO il h ole\\'a t er h ole

Water h ole\\' atcr dowel hole .Cy lind er h ead t op face

StudW ater outlet elbow CR 251 7 3 .Rocker bra ck et-long 51K 88 5 8 3 .Rocker bracket- short CR S 0522 9 2 .Inlet a nd exh a u t manifo ld 53K 507 10 (1.. ..

ove r pl ate or h eater t ap . . . ..;33K .+02 11. . .2 .P la t e-s- cover -c-h eater co n t ro l tain gGa sket..\ Va sh cr - sp rin g,T . ~ .l-

MECHANICAL SERVICE PART I LIST AKD 3513

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DESC RIPTION Part No.Illus.No. Change P oint REMARKS

12CC, 12CD, 12CE Engine Unit- contim ed

VALVE ROCKER COVERCover assembly-valve rocker 12 .-\ 11 97 1. 1 ..

Cap assembly-oil filler 13 H 2296 2 1 ." -a sh er- ca p (r u b be r) 12 :\ 403 3 1. .

P la t e- n a me- ' Austi n ' 12 A 1205 4 1. .. ..Plate- n a m c- ':\lG' .. .. 12 G 826 ..4A 1 .G a sk et. .. 12 A 132 5 1. '~T. S . E. u se 12 .-\. 14(~asket. .. .. .. .. .. 12 .-\ 14 5 1. . .B ush Ir ub ber) 12.135 8 0 2 .... ...... ..... .. .." 'a sher- c up . 1 .\ 2156 ..7 2 .. ..P iece- d istan ce .. 113 21)25 8 2 .. . .:\ut-cap 2 .-\ ) 50 ..H 2 . .Bracket-engine slin g . t 2 A 329 ..10 1.... .... .. ..... .. . .. For se rvice purposes only

I

..tI2G 24 3

WATER OUT LET ELBO W AN DT H ERMOSTAT

El bo w-s-wat er ou t let .. .... . .. ..... ... ...11 1 (E ) 12 CC/D a /H I0l to H I 6300 .. ..(E ) ) 2CE / Da /HI01 to H 2941 .

Elbow-a-wa t er ou t let '· ) 2G 1902 l L 1. (E ) 12 CE/D a /H2942 on ..

.\ d a p tor -thermal transmitter n « 28.J.6 12 1 ] (( JE::)) 11~_CCED·j/DDaa jjHH2898~20 001

n'1 ..

" 'a sh er- a da pt or . ·i·.--\ED 172 13 1 oJ

E lbow-s-wa t e r ou tl et .. 1~CD .tJ 2G 1445 H B 1.G ask et . .. ) 2G 330 1-1-. .1 . .vvasb er-c-ol a in .. P , YZ 105 15 3 ..N u t . t F X Z 105 16 3 ..Plug- t herm.al tra nsmitter boss · t AD P 210 17 1 ..W a sh er .. ....... . . t I B 366-+ 18 1 ......... .. ..Thermostat-wax-type

74° C (165° F ) tI 3H 2526 H) 1 , ] '. '\' .S.E . use ]7.J· ~ C (165° F ) tJ 3H 35 84 ..HL 1 13H 37 27 .. H ot clima t es74 ° C (165° F ) 13 H 3727 H) 1.. .. .82 ° C (180° F ) tI3H 2317 19 1 .. . .. ..... . . .... ] W .S .E. u se 1T82° C (180° F ) .. tI3H 3585 H) L .. .. .. .... 13 H 407 0 le m Pterate82 ° C (180° F ) t I 3H 4070 19 1 . J c un a cs88 ° C (190° F ) "13H 2316 J 9 .. . ) . ] ' V.S .E . u se 1 Cold88° C (190° F) 13H 3586 19 1...... • . 13H 469-1- I c limat es88 ° C (190° F ) t I 3H 4694 19 ) .. . . J

Ada p t or-s-by- p ass 2A 243 20 .. .1 , ..Connecti on- by-pass a daptor t AE G 484 21. .1... .. . .. ..C li.p - con nec ti on 3H 2963 22 2 .. ..P la t e- t her m ost a t b lanking . t 1 I G 176 .. 23 .. For u sc when thermostat

is n ot f tted

.. ....... ..2-1- ...J. .U sc 13 H 875 for thia pp lica t ion

AEJ 52SPARKING PLUG

Plug-sparking (N12Y) ..

Plug-sparking (N9Y) ..· tI3H 875 2-1-. ...J. ..Gaske t .. t 88G 219 .. . ..25 .4 ..

.L~ Ld L C - l l d I L1L; - \.L \..T . . .• • • • • . ... . . . .. . . . . ••.• . . . . . . ... . . . . . ~.::. \.Y o~u "::I:r '!l.. . . .L . .. • • •• • • • • • • . • • . • . • .• • • . • • • • • • • • . • • . •• . . • . • . . -(~a skeL . 12 .\ 132 5 1 .. ' Y..E. u se 12 :\ l-J.(~a sket 12 .-\ l..J. 5 1 .Bush (r u b be r) .. 12 .-\ 135 8 G 2 .. .\\ 'a sh er- cu p 1.\ 2156 7 .. .. .2 .... .. ............... .... .. .P iece- d istance .. .. I E 2925 8 .. ..2.. .... .. ..);ut-cap 2.\ ) 50 ..H 2 ..B rack et - engine sling .. t 2 .-\ 329 10 1.. . For serv ice purp oses only

WATER OUT LET ELBOW ANDT H ERMOSTAT

Elbow-s-wat er ou t le t .. ..tI 2G 24 3 11 1 (E ) 12 CCfD a jHIOI t o H 16300(E ) 12CE /D a jH101 t o H 294 1 ..

El bo w-s- wat er o u tl e t j I 2G 1902 I1 A ..1. (E) 12 CE jD a /H2942 on ..

\\~~h~~r a~~~;~~~l tranSl1l it~er ::: :::.::::.. t~{ri~2f¢g : :. : :. : : · : ~ i · .:: : :: : i: ] ~~~ gg~jg~j~~~~~ ~~~ .:.:': :.:: ::: ..E lbo w- water ou t let l ~CD I 2G 1445 llB 1.Ga sk et .. .. .. tJ 2G 330 l-J. 1 .\ \ 'a sh er- pl ain .. "PW Z 105 15 3 ..K u t ~ . i' F~Z 105 16 .. 3 ..P lug - t her mal transm itter boss t A D P 210 17 ) .." -asher .. .. tIB 366-+ 18 .. .1. ..

I

-

MECHANICAL SERVICE PAR S LIST

cr~~12 14 13

cr?~ l....---------.-,--------I

15 17 16

8

cr~~12 14 13

II

AKD 3513

10

10



>...Illus. :;:

~No . ::3


12CC, 12CD, 12CE Engine Unit- conti llu d

REAR MOUNTING PLATEOIL SEAL HOUSING

Plate-gearbox mounting AEG 552 1.. 1 . .Cover-oil pump AEG 553 2 1.. .. " ..Gas ke t-plat e t o cr a nkcas e AEG 554 3 1 ..Dowel-top .. 12G 422 .4 1 .Dowel-bottom ...1G 752 5 1.. .Scr ew-plate to cran kcase HZS 0507 6 7 .Washer -c-spring .. LWZ 305 7 7 ....... . .

ICRANKCASE FRONT COVER

Cover-front (with oil separator) ' 12G 1124 8 1 ] (E) 12CCj Da /H101 to W. S. E . use 12G 1209Seal-oil . 2A 939 9 1 ::: H 1000 W .S.E . u e 13H 4061

Cover-front (with oil separator) 12G 1209 .. 8 1.. .. ] (E ) 12CCj Da /HI001 on .Sea l-oil 13H 4061 . . 9 1.... (E ) 12CD /Da/H101 on . .

(E ) 12CE /Da /H101 on .Throw er-oil ... . 12A 1148 10 1.. .'Washer- join t ..12 A 956 ll 1Screw--cover t o pl ate .... .. .. HZS 0403 12 6 .." ra sh er- pl a in PWZ 104 13 6 .Washer -s-sprin g ..LW N 204 14 6Screw--cove r and plate t o cra nkcase HZS 0505 15 4 ..Washer-plain .12G 1075 16 4 .." rash er- spring .. LWZ 305 17 4 ..Sc rew--clip t o cover a nd p late HZS 0407 . .. 1.. ..N ut-screw ....... . FNZ 104 1. .

....2A 265 18 1.. 2A 113 19 1

..... .... .FNZ 105 20 . ...2 ... LWZ 20 5 21.. 2 .

BLANKING PLATEPlat e-blanking ..Gasket.. .Nut ..W a sher-s- sp r ing' ....

Gasket-plate t o cra nkcaseDowel-top ..Dowel-bottom .Screw-plate to cra n kcaseWash er-s-spring ..

..AEG 554 3 1...12G 422 .4. ... 1...l G 752 5 .1. ..

.. HZS 0507 6 7...L \ ,,'Z 305 7 7 ..

-CRANKCASE FRONT COVER

CO;:~l~~rt..~~i~.h..~il sep~~.~~~~.~ . : : : : : : : : : : : : .::. :! ;~G9~~24 :::I::::::: i::::]Wi01~C~~~~~.~~?I..~~ ~~t~ : ~:: ~~~ ~~~~Cover-front (with oil separator) ..12G 1209 8 1.. .. ] (E ) 12 CCj Da /H1001 on .. ..

Sea l-oil ..13H 4061 9 1. ... (E ) 12CD /Da /HI01 on .. ..(E ) 12CE /Da /HI01 on ..

Throw er-oil . ...12A 1148 10 1.. ......Washe r-s- joint 12 A 956 1l 1 ..Screw--cover t o pl a t e HZS 0403 12 6 ..Washer -a-plain ....PWZ 104 .13 6............................................... . .Washer -s-spring L'VN 204 14 6 .Sc rew--cove r and pl ate to cran kcase HZS 0505 15 4 .. .. ..' ''ash er- pla in ..12G 1075 16 .4 ..Washer-spring .. LWZ 305 17 4 ..Screw-s-clip t o cov er a nd p late HZS 0407 1. .Nut-s-screw .. FNZ 104 1

MECHANICAL SERVICE PA R S LIST AKD 3513

I

..

32A

23 .4

~Q

19 20

~12

~17

14~t\

18

!


DESCRI PTION Part No.

.cIllus . :gNo. ~

OlChange Point REMARKS

12CC, 12CD, 12CE Engine Unit- continued

I12 G 1127 1 1. ] . .Alt cr n a t iv e t o 12G 1128

~~ 88()7..:: 2 .: : : : ~ : (E) 12CCfDa/~~0l t o HI~295 .::: : ::::..: ::.:.::.:..:::: ::::27 H 90(i8 5 .. 2 (E) 12CD /Da / HIOI to H 355 .. ..27 H 88 0(i .. . 3 1. .27 H 88 08 4 .. 1 .

~;i;;;,t..·.;••••••1•••]i~i~~g~/~~/~~~~9D~ ··...i. . .•. ~~~ ~~g~ .::: : .:~ . : ~ .:: (~)..I~~].I /.~~/~.I~ .I ..O.~ . > . .. ' : ..

.. ...12 G 1128 () ..L .. Al terna t ive to 12 G 1127.. ...12G 730 . 7..1 . ..

. . . ... .. .. H B N 0412 ... . 8 4 .... . ..... .... .. .."i 2 A 339 9 .4 "\iV.S.E. u se 1 off I2G 2097

a n d 1 off 12 G 2098

OIL PUMP, STRAINER, AN DREL EASE VALVE

Pump-oil (Hobourn- Eaton) ..Body ..Shaft a n d r ot or .. ..D owel ..Cov er .. .. .Sc rew . ..

Pump-oil ...... .. .Bodv .. .Shaft a n d rotor . .Dowel .. . . ..Cov er .. .. . . .. . . .Sc rew .

Pump-oil (Concentric)G a sket-p u m p t o cr a n k ca se .Sc r ew-s-p u m p t o cran kcase·W a sh er- lock .

tI 2G 20 97 IO L ..tI 2G 2098 lO A 1. . ..

St rainer-oil . 2 .-\ (H:i8 ILL .Pipe-oil sucti on 4. . . 12 _\ 451 12 1 . . ..Sc rew- b r a cket t o st r a iner . H~S 0404 . . 13. .. 2 ..... . .... . .. ... .. .. .. .\ Vasher- sh akepr oof.. ..L \ Yi'J 404 14 2 ..Sc r ew-s- br ack et t o bea ring ca p .. H )J S 0404.. . 1;3 2 ... .Wash er- shakeproof. .. .. . . . ... ... . ..L vVN 404 . 16 2 .. . ..V al v e-s-oil rel ea se 12H 805 ..17.. ..1 .. ..Sp r in g-va lv e . 6K 853 18 1 . .. ... . . ..W asher (co p per ) .... ... . 6K 431 20 L .. .)Ju t-cap . I A. 2206 19 1 .P l ug- ·oil p r iming 2K +99 4 21 1 .W a sh er (cop p er) .. OK 46 4: 22 .. ...1 ..l.'nio n- oi l p r essu re 2 .-\ 269 23 1 .\ Ya sher . .. . 6 1~ 46.+ 24.. .. .1 .

OIL SUMP AND DIPPE R RODSu m p - oil 12 G 976 25 ..L.. .• .... ..P lu g- d rain .. SSG 257 27 1 .W asher (cop per ) 6K 63 8 28 1 ..Gask t - sump t o cran kcase 8G 756 ....... .. 26 1 ..Se a l-ail- main b earing cap-front 2.-\ 280 29 1 ..Sea l-oil- m a in b ea r in g ca p- rea r . ..TI 2G 1009 29 1 .. ... ...... .. .. .. ... ..... .. .. .... .. .. ... . ... .. ..... .. .. . . ..Sc rew-s-su m p t o cr a n kcase .J. .. ·· .. t 6 E: 639 . 30 14 vV.S.E. u se HZS 0404Screw-s-sum p t o cran kcase J .. . t H ZS 0404 30 14 . .. ..W a sh er . . 2 K 5197 31 14 ..Rod assembly-oil dipper ...12CC, 12CE ..12G 175 3 2 1Rod assembly-oil dipper . . ..12CD t I 2G 1779 .. 32 A 1

Wash er (r u b ber ) t AE C 67134. ..1.. .T ube- oil dipper rod (N ylon ) 12G 107 ...33 .L ..

-Alt ernat ive t o 12G 1127

.. ..\ iV.S .E . u se I off 12 G 2097and I off 12 G 2098

... .10 1.. .. .. IO.A.. . .1 ... II 1 .. .

.. ....12 1 ...13 2 .

. 14 .. ..2 .

.... .15 ..2 .... . 16 2 ..

~~~~tnd rotor . uu mu uu: ·· ~~E ii~~ nI t•••Jl~l ~;~/~~/~;~;~~~~~~"5 m u u u .

Pump-oil . .. ....... 12G 192.,1. . 1 1. ] . .~l~~{~ a n d roto~ ' " '' ~7~·8807 .. 2 ~ : . (E) 12CCj D a jH1629G on'D O\\'el .. .. .. .. ..... .. 37 H 3367 ... 5. .. 2 . (E) I2CD /Da jH356 o n .Coyer ... ... .... 37 H 3365 .3 . .. . 1 (E) 12 CE /Da /HlOI onSc r ew 37H 3366 . ..4 . 1 .

Pump-oil (Concentric) . , . ....12 G 1128 6 . 1 .Gasket-p u m p t o cr a n kcase . .. .. .... .. 12 G 730 7 L .Sc re w-c--p u m p t o cran kca se H E N 0412 . ....S ..4 ..... .. .W a sh er-lock .......... .. ...... . '1 2.-\ 339 9 .4. . ..

t 12G 2097t 12G 2098

St r a ine r-oil . 2 .-\ fH:i8P ip e- oi l suction . 12 .-\ J51Sc rew- br acket t o stra in er . . H~S 0404\ Va sher- shakepr ooL .......... .... .. .. . ... . L W i'J 404 .Sc r ew -s-bracket t o bearing cap . H i'JS 0404.\ Va sher- shak eproof ..L WN 404 .

MECHA NICAL SERVICE PART$ LIST AKD 3513

I

I,

9 I

I

8

16 - --#:"

~~------'23

15 - ----41

15 - ----4

~~~ 7·...'::..,·.t'fiiii ii!!.·/{'";f!:·

~---'"6-........,.~~'"

21

20---f"'§;,

I

•



~Illus. ~No. ::s

OtChange Point REMARKS

2CC, 12CD, 12CE Engine Unit- continu d

EXTERNAL OIL FILTERFilter-oil (Purolator) NSP.. . . 1 .

Bolt- cen t re 37H 689 1 1. .. ..Collar-cent re-bolt I7H 1172 2 1.. ..Seal- cen t re-bolt I7H 1173 3 1 .Su m p (st ee l) .... .... ... . .... ..I 7H 1169 4 1 .Spring-pre ssure pl ate 7H 25 5 1 .\ Vasher-plain-pressure plate P WN 106 6 1.. .. .Seal- pressure plate . . ... 7H 28 7 1. . .. ..P late-pressure .. I7H 1148 8 1.. ....... ....... ..Circlip-cent re -bolt .. . . 27H 2573 23 1.. ..E lem en t (felt) 8G 684 9 1.. . . .Sea l- su mp t o h ead t I 3H 3249 10 .1.. W. S.E . use 12 A 1591Seal- su m p t o h ead . . t I 2A 1591 .. ..10 1 ..Head (wit h pressure . wit ch ) 37 H 1528 H 1 .

Bolt-filter t o adaptor HCZ 0630 12 2 ..Washer-spri ng LWZ 206 ... ...13 2 ..Gasket-filter to ad apt or .... ! 88G 402 ..14 1. ..Adaptor-c-fi lt er t o cra nkcas e ..12CC, 2CE AEA 657 .. . 15 1.. .Adaptor- filter t o cra nkcas e . 2CD $ 12G 1647 15A 1. .Gasket-adapt or t o cran kc ase 88G 402 . ..16 1 ..Scre w- ad apt or to crankcase . 12CC, 2CE H CS 0608 17 2 .St ud-a daptor t o cra nkcas e ] 12CD CH S 0613 23 .2 ..N ut - st ud . " t F N N 106 24 2. .. Use 53K 371 for this

app licat ion

I

Nut- stud t 53K 371 24 ..2'W ash er- sp ring LWZ 306 18 2 .P ipe-filt er t o cran kcase . ...12 CC, 2CE AEA 790 ..19 1 ..P ipe- filt er to crankcase 2CD I2G 1646 I9A 1.. ............ . .Screw-b anj o union .. t 2A 715 ..20 1 ..Washer (copp er) . . AE D 172 .. ..21 . .2 .Connection-pipe to filt er . .. . AEA 678 22 1

......Correct ion ; was ZA 715

-

....Use 53K 371 for thisapp licat ion

......vV.S.E . use 12 A 1591

.... t 53K 371 24 2 .. LWZ 306 18 2 ..

..12CC, 2CE AEA 790 19 1

.::>U H J p \ ::>It: t: l J . . .. ~ , ~ ~ ~~U i7 .,.. ~ .

Spring-pressure pl ate 7H 25 5 1'W ash er- pla in- pr essure pl ate .P W N 106 6 1Seal-pressure pla t e . 7H 28 . .. 7 1.P late- pressure I7H 1148 8 1 .Cir cl ip-cent re-bolt . ... -!-. ..27H 257 3 23 1E lement (felt) . 8G 684 9 1. .Sea l- su m p t o h ead fl3H 3249 10 .1.. ..Seal- su m p t o h ead . .. t 12A 1591 10 1 .H ead (with pressure switch) 37 H 1528 H 1..

Bolt-filter to adaptor H CZ 0630 .12 2 ..Washer-spring LWZ 206 .13 2 ... . .Gas ket - filter t o adaptor ...... .. 88G 402 ..14 1Adaptor-s-fi lt er t o crankcase . 12CC, 2CE AE A 657 15 1Adapt or -s-fi lter t o cran kcase . .. 2CD $ 12G 1647 15A 1.. .Gasket-adapt or t o cra nk case 88G 402 16 1.Scre w- adapt or to cran kcase ..12CC, 2CE H CS 0608 17 2 ..St ud-a da ptor t o crankcase ... .... . ] 12CD CH S 0613 . ...23 2~ut-stud . . .. .. .. . t F N N 106 24 2

N ut-st ud . . ..Wash er-spring .Pi p e- filter t o cran kcase ..

MECHANICAL SERVICE PARTS/ LIST AKD 3513

II

44

44

10

I

29

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IA\\

i\ 23

4

\

20 2 1

\

20 2 1

22A

IA

..........-------- - - - --=-----_ ._\-*----- - - -

37

\

16\

35

38

39A

I

II

MECHANICAL SERV ICE ~ARTS LIST AKD 3513

DESCR IPT ION

12CC, 12CD, 12CE Engine Unit- continuei

Part No.

>.+>

Illus. :gNo. ~


WAT.ER PUMP AND FAN PULLEYPump assembly-water . 12 G 1332 '" 1 1 W .S.E. use 12 G 1284

12 G 1284 I A 1 F it ted up t o ch ange overt o 12 G 1771

12 G 1771 I A ..1 (E) I 2CD jD a /HI745 on ..(E) 12CE/Da /H874 on . I

Vane . .... ... .. ....... I2G 1773

Bod yVane

...... .... ... .... ... . .... N SP 1 ...... . . ....... . . 2.\ 664 2 1.. ...................... ..... .................... ...... .. F or u se wit h w at er pumps

12 A 1332 a n d 12 G 1284..2 1 ...... .... For u se with wat er pump

12G 1771Seal ....... .. 88 G 44 6 ..3 1.. ..... ..Bearing (wit h spi ndle) 12A 1328 ..4 1.. ......... .. W .S .E . use 12 A 1389B earing (wit h sp ind le) ... .. 12 A 13 89 4A 1.. ....... .. F or use with 12G 1284Wire-bearin g loc ating 2A 778 5 1 ........ .. .. .Sc rew- lu bricat ing p oint .. 53K 1433 6 1.. ........ .. ] F or u se wit h 12 A 1332Wash er (fibr e) .. . 2K 4974 7 1.. .H ub- pulley 8G 733 8 1.. ... ... ... .. . .Adap tor- by-pa ss ...2A 243 9 1.. ....... .. ..

Kit-repair-water pump 8G 2361 10 . . 1 W .S .E . use BG 2570Kit-repair-water pump 8G 2570 10 1.. .. .. .. ... ... ... .. .. .. .. .. ... . .. .. ... . .. .. ... .... ... .. ... . .

Vane 2A 664 2 1 ...... .... .... .. .... .. ...... ...... .... .. . . ..Se a l .............. .. 8G 446 3 1 ..B earing (wit h sp in d le) 12 .\ 1328 4 1 ..'W ire- bea ring locating 2A 778 5 1 .Sc rew-lubricating point 53 K 143 3 6 1 ............. ..... ... ... .... .... ...... .... .. ..... .. ...... .. ........ ..... ..... ....... . ..Washer (fibre) .. 2K 4974 7 1 ..H ub-p ulley 8G 733 8 1. ..Gasket.. 88 G 21 5 11 1 .. .. .

Gas ket -water p ump 88G 21.5 11 1.. ..Screw-pump to crankcase

Lon g ] 1 'CC, ..HZS 0515 12 .. ...2 .Sh or t .. 1 'CE HZS 0510 13 2 ..

PieCe-di~~;~e ..•••••....••.•.•• •.•••••••••• ] i !CIl . R~ ?:JJ ..•·... U· :·••· ·..·•. ··•.·.······.. ::•.· · . ...::.:Washer-spring LW N 305 14 4 ............ ..... .. ... ..... ...... ....... ....... ... .. .Dowel I 2A 1344 44 2 .Dowel-water p ump.. .. I 2G 2077 44 2 ....... ..... .. ... .. ..... .. ... .... ..U se 'wh en 12G 1771 is fittedPulley-fan and water pump . 12CC, 2CE 2A 601 15 1 . ...P ulle y- fa n a nd wat er pump.. 2CD 12 G 1542 15 A 1.. .. .................. .. ..Screw-fa n t o water p ump H ZS 0410 17 .. 4 ] .. .. .Grom met-fan mounting ... .. t 12H 1060 40 4 ... (E) 12 CCj D a /HIOl t o H 16300 ..Piece- dist a nce tI2H 10 62 ..41.. .. 4 .... (E) 12CE /Da /HI0l t o H898 . ..Wash er - loc k t I 2 H 13 88 42 .... 2 . .. .. ..

~~~~: J~~a~c~vate~ .r.~.~~ :::::::.:::' :::.. :::::.'::'::~~~ ~~~ :: : ::::: ~~ ::::::::i: ::: ] (·E)..12cEiD~iH899 ·;1~ · : : : .: ::: ::: ::.: :::'.:::':::::: :::: .::::' ::: : ::::: :.. ..::: ::::~~:~:~ ~~~~~g ::::::::::. : :::::.::.:tr~~ ~g: :::: .':: :::~ :.::::::: ::::::::::::::::::::: ::: .: ::::::: :::: :::: :::::::::: ::.'::: :::.:::::..:'... .. ':::.::::::Screw-fa n t o water pump HZS 0411 17 4 ] .. .Wash er-plain .... PWZ 104 45 4 .... (E) I2CD/Da /H 10l on .. .Wash er-s-sp rin g t L W Z 204 ... . 48 4 .... ....

B od yV an e

·Va ne .

..J N SP. 2A 664

. 12G 1773

(E) 12 CE /Da /H874 on ... 1 ... ..2 1.. .

. 2 1.. .

. For u se wit h wat er pu m p s12 A 1332 a nd I2G 1284

.......... F or u se with water pump12 G 177 1

-Seal ..... .. .. 88 G 446 3 1 .B eari ng (wit h spi ndle) .. I 2A 1328 ..4 1.. ........................ ..'\¥ .S.E. use 12 A 1389Bearing (wit h sp in d le) I2A 1389 4A 1.. F or u se with 12 G 1284W ire-bearing loca ting. . ..2A 778 5 1 ........ ..... .. ..... ... .. ........ .. ..... ....... ... .... .. . ..Sc rew- lu brica t ing p oint ...53 K 1433 6 1.. .......................................... ........ ] F or use wit h I 2A 1332Washer (fibre) ..2K 49 74 . .7 1.. ..H ub- p ulle y ..... ..... . .. .... ..8G 73 3 8 1.. .Adaptor-by -pass .2 A 243 .9 1 ..

Kit-repair-water pump 8G 2361 10 1.. ... ... .. .. .. ... .. ... .. .... . . W .S .E. use 8G 2570Kit-repair-water pump . ..8G 2570 10 1.. ... .. .. .. .. .. .. .. .. .. ... . .. . .. .. . .. .. .. . .. .

Va ne . .. 2 A 664 2 1 .......... ... ........ .. .. ..Sea l . . .. 8G 446 ..3 1...... ........... ....... .. .. ... .. ... .. . .... .. . .. ..Bearing (wit h sp ind le) I 2A 13 28 4 ..1.. ................... . ..'W ire- bea r ing locating 2 A 77 8 ..5 1 ..Screw- lubricating point 53 K 143 3 6 1.. ................................................. .. ..Washer (fibre) .. 2K 4974 .7 I .. ..U" 'h ....." 11.",, Qr: ".~~ Q 1

MECHANICAL SERVICE PARTS LISTI

AKD 3513

I

•

39A

39A

37

29

~.

IA

10

IA

\ 44

II

II

AKD 3513MECHANICAL SERVIC~ PARTS LIST

».;..>

Illus. :;::~

DESCRIPTION Part No. No. CIS Change Point REMARKS:30

12CC, 12CD , 12CE Engine Unit- cantin ed

f!E:r:i~f~~~:t tND Pu.nY uk~lJ5~7 ujLt · : : · : : : : : :Pillar-dynamo adjus ti ng link 12CC, 2CE .I 2G 314 . ..22 1.. .. .Pillar-dynamo adjus t ing link . 2CD . .I 2G 1650 22A 1.... . .W ash er-s-spring LWZ 306 24 L ..Nut . FNZ 106 23 L . .. .

Link-dynamo adj us t ing .. 12CC, 2CE AEA 679 ... 25 ..1 .Link-dynamo ad jus t ing 2CD ..I 2G 1642 25 A .. I. .. ..'Washer- p lain . . ..I B 8806 . . 27 L . .N ut . .L N Z 206 .... ..26 1. .Screw-dynamo t o brack et HZS 0510 29 L .. .Washer-plain .P W Z 305 33 1 . ..'Washer- spr ing LWN 305 30 ...1Nut .L N Z 205 .. 3L L ..Scre w- dynam o to water pump HBZ 0515 32 1.Washer-plain .P W Z 105 . . 33 2 .Washer-spring ..LWZ 305 . ..30 1.. ..N u t ........ .. ..........LNZ 205 ....34 1Scr ew-s-dynamo t o ad justi ng link . ZCS 0505 . . .. 35 1 .Washer-spring ....LWZ 305 36 1Fan-dynamo . .. I 7D 11 .. .. 37 1.. .P ull ey-dynamo I H 998 ... ... 38 1 ..Clip-rad iat or capillary tube t AH C 579 ... . 47 1.. .

I

..12CD, 12CE ..I2G 1597Fan-6-blade (plastic) .... ..

FAN AND FAN BELTFan- 6-blade (met al) 12CC, 2CE AEG 559 39 1 (E ) 12CCjD a /HIOI to H I6300 .

(E) 12CE /D a /HIOl to H 898 ....39A 1 (E ) 12CE /Da/H899 on .

(E) 12CD/Da /HIOl on ..Gro m met-fan mounting. .. I2H 1060 40 ..4 .Piece-distance- fan t o water pump I 2H 1062 ..41. ..4 .Washer- loc k .. I2H 1388 42 ..2 ..Belt-fan (wed ge-type) .12CC, 2CE I3H 1329 ..43 L .B elt-fan .. ] 1 CD $ 13H 4706 . ......43 1 ..Washer-plain-fan to hub . PWZ 104 . ..45 ..4.......... .. ..

I........LWZ 306 24 L .... ...F N Z 106 23 1

.12CC, 2CE ..AEA 679 .. .25 1 ..2CD . I 2G 1642 ... .25A 1 .

..IB 8806 ..27 1.L N Z 206 26 1.H ZS 0510 29 1 .

............PWZ 305 33 L .... .LWN 305 30 ....1

. LNZ 205 31 1 .........HBZ 0515 .32 1

..P W Z 105 .... ..33.... . 2..........LWZ 305 . ..30 L......L NZ 205 . . 34 1..

......ZCS 0505 35 1. LWZ 305 36 1

. I7D 11 .... .. 37 L .... ...... ... ..I H 998 . . 38 1.. ..

... t AH C 579 ..47 1.. ..

W asher-s-springNut .

Link-dynamo adjus t ingLink-dynamo adjusting ...Wash er-plainN ut .Screw-dynamo to bracketWasher-plainWasher-springNut .......Scr ew-dynamo to wate r pumpWasher-plain .Washer-spring ..N utScrew-dynamo t o ad just ing linkWash er-spring . .Fan-dynamo .P ulley-dynamo ...Clip- radiat or cap illary tube

FAN AND FAN BELT1:' ..... _ a 1-..1 ........1,." 1__ ". ......... 1 \

I

II

MECHANICAL SERVICE pARTS LIST AKD 3513

>-+'

Ill us. ~~

DESCRIPTION Part·No. ·No. ell Change Point REMARKS::lOl

Cylinder head AEG 226.. .. 1.. ..Inlet and exha us t m anifold AEG 181 1.W ater outlet elbow 12 G 330 1. .Cover pl ate · I SSG 221 1.Valve rock er cover '1" AEA 770... ...1 .Carburreter.. I G 2624 6. .. . ..

Set-gasket-supplementary ..1. 8G 2548 1. .Use to geth er with 8G 2394for eng ine complete overhau l

ENGINE SERVICE KITS(12CC, 12CD, 12CE-1275-cc)

Set-gasket-engine decarbonizing....

Gasket

.SG 2394 . ..1.. .. ...... .....When supply ing th is setsupply a lso S off valve oilseal AEG 327 . Use t ogetherwith 8G 2548 for eng inecomp lete overh au l I

GasketFront cover .. 12A 956 ..1.Front mounting plate 12 G 619 ..1.Water pump SSG 215 1.Oil filt er and adap tor SSG 402 ...2Oil pump .. 12G 730 l.Oil seal housin g 12 G 1001 . 1.Sump t o crankcase 8G 756 ....1.

Seal-oil . I _R ear mounting pl a te AE G 504.... .. 1 .R ear cover AEG 240 1F ront cover .. tl 3H 406 1 ... .. 1F ront main bearing cap 1 tl2G 1009 .. 1R ear main bearing cap I2G 1009 1. ..

'0' r ing-dist ri butor housin g I3H 2792 .. 1...W ash er -c-oil release valv e 6K 43 1 . .. 1. .." 'asher- oil priming plu g . ..tiE: 464 1.. .

aasxet ICylinde r head ...[ AEG 226 1 .Inlet and exhaust m anifold AEG l SI. . .. 1.'Wat er ou tl et elbo w 12G 330 1..Cover plate .. . .. SSG 221 ..1. ..Valve rocker cover . AEA 770... .. 1.Carburret er.. ... . I G 2624 .6 .

Set-gasket-supplementary . .. 8G 2548 1..

GasketFront cov er. ..12.-\ 956 1.Front mou nting p late.... .. 12G 619 1.. ..'Water pump ...SSG 215 1Oil filt er and adapt or SSG 402 .. ...2Oil pump 12G 730 1. ..Oil seal housin g . .. 12 G 1001 1Sump t o crankcase 8G 756 1. ..

Seal-oilR ear mo unting pl a te AEG 554 1.R ear cover . . AEG 240 1.Front cov er tl 3H 4061 1. .Front main bearin g cap tl 2G 1009 1 ..R ear main bearing cap i 12 G 1009 .. 1. ..

..."Cse t ogether wit h 8G 2394for eng ine co mplete overhau1

-

, j AKD 3513MECHANICAL SERVICE PAR1_S_L_'_ST~~~~~~~~~~~~~~~~~_

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33

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161

24

, "\ I, . f .~' 'I '. ~ /\ \.. \ .. , .. ~. I . '""'l • " \'

MECHANICAL SERVICE ~ARTS LIST AKD 351 3

(E ) 12CCfDa /HIOl t o H 16300 ..(E ) 12CD jDa/H I 0l t o H8700 ..(E ) 12CE /D a /H I01 t o H 3400(less H 3201 t o H 3300)

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>.....Illus. :;l

I::DESCRIPTION Part No. No. ell Change Point REMARKS::s

0

12CC, 12CD , 12CE Engine - contin ued

INLET AND EX HAUS T MAN IFOLqManifold assembly- in let 12CC, 12CE $ 12G 583 . . 1 .·.· ·.·.·.·.·. 21.. · ] ·(·E··)···I·· 2··C···E···/·D···a··/·H····l··0··l·..t·o··"H" '3"4"0"0" .

Plug-welch . ' 1" tAEA 635 . . 2 .P lu g- scr ewed . . t ADP 210 .3 1. .. (less H3201 to H3300) . .Stud-carburetter t CH S 262 0 4 ..4 .... .. ..

M~~:~~,~~~~b~~~i~ l~t 1 ~.C. O',..1. ~r.~ : : ~l'~2~Al::~.. : : : :: : : : : : : : ~~ .::. ~: : :: ] ~~{u~~;J~af~~~3~g~P lu g- scr ewed 1' ADP 210 3 1. .. (E) 12CD/Da /HI0l on ..St ud-car bure tter tCHS 2620 ..4 .. ....4 .... .. ..

Sc re w- s-sens ing control bla nki ng .. t 53K 1452 5.. ..1. .. ] (E) 12CE /Da/H3401 onW ash er (fibre) . ..t 2K 4954 6 1... (plus H 3201 t o H 3309) ..Ferrule- in let m anifold tI2G 297 .. . 7 ... ..2.. .. ..Ma nifold-exh aus t . . 12CC, 12 E $ tI2G 420 8 ..1. . .Ma nifold-exhaus t.. ..12 D$ tI2G 1581 .. 8A 1. .. ..Gas ke t - ma nifold t o cy linder h ead ..t AE G 181.. 9 1... . .'Washer- clamping- ma nifold st ud .·t2A llO ..10 4 .. .....vV.S .E . use 12A 12llvVasher-clq,mpin g- manifold stud .. ..t12A 12ll 10 ..4 . . ..'Washer-plain- ma nifold t PW Z 105 .. I I. 2 . . .N ut-manifold stud . . .. t B N N 105 12 6 .. .. ..

~::~:~ hfl;1~;ail clip to inlet manifold •..•.••.fr~{!E H L ]~~y:~~/~~/~l~l . : . . ..St ud-he ater r ail cl ip t o in let man ifold . t CH S 2408 16 1.. .. ] (E) 12CCfDa /H3629 on ..W ash er - spring ..tL WZ 204 17 1. .. (E ) 12CD /D a /HI 01 on ..N ut .. t F N Z 104 18 1.. .. (E) 12CE /D a /HI 0l on ..

CLOSED-CIRCUIT BREATHING(VENTED THROUGH INLET MANIFO D)Bracket- support- control valve 2CC..tI2G 609 .19 1..Bracket-support- control valve 1 CD..tI 2G 1654 19A 1..W asher- adaptor t o manifold tI2B 3664 201..Bolt-bracket t o manifold .. t ZCS 040 5 ..21. ..1. .W asher- spring . ....·.... t LW Z 304 . ..22 1.. .Adap t or- breather hose.. .. ] 1 CC, tI 2H 1405 .... 23 1..Hose-adapto r to con trol valve .. 1 CE ..t 12H 1407 24 .. . 1 ..Adapt or- bre a ther hose . ] 12 0 S tI 2H 2457 23A I.. .H ose-adap to r t o control valv e ..:::: s tI2G 1656 24 1. .Clip . ..tH CS 0407 25 2..Valve assembly-breather control tI 3H 3609 26 1.. ..

Body assembly .... .. t NS P .. 1...Spring-bottom.... .. t NS P.. ......... . 1.. .Plat e- val ve . .. . ...t NSP.. .. 1.. ..Valve sea t a nd guide . t NSP ..... .. 1..Spri ng-t op ... . ..1 t27H 7756 '" 27 .. ..1. ..S~b-assembly of plunger t 21H 71~7 28 I.. .Diaphragm t 27H 77;>8 29 . 1Plate- valve cover . . t 27H 7759 30 1..Chp- spring .. .. j' t 27H 7760 31 1..

Bo lt-bracket to breather valv e . t H ZS 0406 32 .1' Vash er- sp rin g . . t LWZ 304 33 I. ..Nu t ... . . .. . . ..t F N Z 104 34 1.... .. ..Hose-control valv e to cy linder front c vel' t 12A 1052 35 1.. .Clip 1· ·.. ·tH ZS 0507 36 2.... .. .

CLOSED-CIRCUIT BREATHING(VENTED THROUGH CARBURETT RS)Adap t or-sensing control ·..t I 2H 2958 . 37 l (E ) 12CD /D a /H 870 1 on .

~?;~ec~~r~u:~;!ri~~e,y;p;~~~ .......... .•• ••• ...:.••.•R~)t:t · · ·.!!. .. t]~~~ . · ~~~~jg~f~:ig{ '~~ '..~..~ : ~. : ~..~ '::""::::::::::: ::::::..~?;e:-::'Y:piec~ to separa tor . r n;<?S2~:g7 :~ ~ . . . . (pluS~3201t~ H3300) u m u u Uu

maniTOID assemmy-e-uuet u: " u , I"~r:. ..~ l~v I lJ,OU 11\. 1 Jp: ) 1~\.-~/ 1Ja/nulJ,Ul on ..Plug- welch t AEA 635 2 2 .... (plus H 3201 to H 3300)... .. .

~~~~-~~~~~~tter . · · : : : : ::+tR~ :;~o· .. ::::.::· :::::·.::;:::: (.~~ .. 1.~~.~!.~~:~.~.0.1..~~. : : : : .Sc re w- s-sensing cont ro l b lanking ..t 53K 1452 . 5 .1.. .. ] (E) 12CE /D a /H3401 onWasher (fibre) .. t 2 K 4954 6 1.. .. (plus H 3201 to H 3309). .. ..Ferr ule- inle t manifold tI2G 297 7 2 . ... .... .......... . .Ma nifold-exhaus t 12CC, 12ft E $ tI 2G 420 8 1. .. . ..Manifold-ex~aust.. :.. .. 12 0 $ p 2G 1581 .8A I.. .. .. .Gas ket- rnamfold t o cy linder h ead · TAE G 181.. 9 1 .';yasher-clamp~ng-man~fold stud T t 2A llO 10 ..4 W .S.E. use 12A 1211vVasher-clq,mpmg-mamfold stud t I 2A 12ll . ..10 .4 ..'Washer- plain- m a nifold t P W Z 105 11 2 .. . ..N ut - manifold stud . .. ·t B NN 105 12 6 .SC. rew- he ater r a il cl ip t o inlet manifold t ZCS 0404 . . 13 1.. .. ] (E ) 12CC/Da /HIOl .. ..Wash er -s-p lain t P W Z 104 ..14 1.. .. to H 3628 .. .\ Vash er- spring t LW Z 204 15 1.... . .Stud-heate~ r ail clip to in let mani fold t CHS 2408 16 .. I . ] (E) 12CCfD a /H3629 on .W ash er -s-spring .. ....t LW Z 204 17 . 1.. (E ) 12CD /Da /HI01 onN ut .tF N Z 104 18 1. .. (E) 12CE /D a /HI Ol on .

CLOSED-CIRCUIT BREATH ING

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E PARTIS LI STAL SERVIC IMECHANIC

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AKD 3513

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A KD 351 3MECHANICAL SERVICE IPARTS LIST

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DESCR IPTION Part No. No. <'ll Change Point REMA R KS~

0

EXHAUST EMISSION CONTROL(12CD)

Mau ifold-e-air....... .......... .. ... . ....... . . .... .. .. . . . .. ... £ I2G 1452 ... .... .. ..1.. ..1 ....... ............... ...... .. ... ..... ..... ............. ..... ......... .. ....... .... ...... .... ... ........... ......

Belt - a ir pump . $ I3H 4705 . ..12 ..1B elt-pump to water ou tlet elbow j HBZ 0528 13 1'\iVasher-plain ........... ....... .. ....P W Z 105 . .14 1Washer-s-spring .. .LWZ 305 15 1N ut .. .. ] F N Z 105 16 1Link-adjusting-air pump 1 s I2G 1641 17 . ..1.Bracket-adjusting link. ......... . $ 12G 1639 ..18 1. ..Screw-a d just ing link to bracket .... .l. HZS 0509 ...19 1'W ash er- sp rin g .. . LWZ 305 . ..20 1.Scre w- ad ju sti ng link to pump ZCS 0507 21.. 1Washer-plain . PWZ 105 22 1.Washer-s-spring . LWZ 305 . . 23 1..Adaptor

....... ...I2H 2479 ...... 9 1..H CS 116 ..10 2.

. ...... I3H 4322 11. ..1

" I

Sc~~; ~?rC~Ieaner b;~ck~t topu~p l $l~~z~~ .Connection-air cleaner t o pu m pClip- conn ecti on .P u mp- air ..

.SA 1..37 2 ......Required when plastic t yp e

a ir cleaner is used t oreplace steel type

......U .S.A. only . Obtainablefrom Lucas depots in N ewYork and Los An geles

.. U se HBZ 041 5 for thisapp licat ion

......... ... .... ..... ...... ..Use 13H 5935 for thisapplication

..1... ..'\V.S .E . us e I2G 2013.1 U se I2G 21 84 for this

app licat ion

.. . .$ I2G 1653 33 .. $ I2G 2013 33

'13H 5935 . . 26 1. $ 12G 1643 27 1..

...... HBZ 041 4 ... ..28 2 .

... $ I2G 2184 ..33 1.. $ I2G 1648 . 34 1

.. $ I2G 1797 35 1 .....H CS 114 36 2 .

ld H CS 116 ..36 2 .

.....H BZ 0415 28 2... .LWZ 304 29 2.

.. FNZ 104 ... ..30 2.. .. .$ 12 G 1455 31. 1.

.. $ 13H 48 15 32 2 ...

Valve to inl et m anifold .,.Pump to v alv e ..

R estrictor-pump to gulp valv e .Clip- connect ion- pu mp t o valve ..Clip-con nect ion- va lve to inl et mani

Bolt-valve to bracketWasher-spring .Nut-bolt .Connect ion-sen sing controlClip .Connection

Valve to inlet manifold . .Valv e to inlet manifold . .

Val ve-gulp ..Bracket-gulp valve ..Bolt-valve to bracket

Sensing control . .. ..tl 2H 2958 . . 24 A 1 (E) I2CD jDa jH8701 on .Inlet manifold .. .. $ tl2H 2457 . . 24 1 .(E ) I 2CD jD a jH101 to H8700 .Inlet manifold sen sing $ 12H 2461 25 1

Valv e-gulp ....... . $ t 13H 4357 . .. 26 1

cleaner assemDly-alr (plaStiC)Bod yE le men tW asherVI/a sh erNut-wing .

;) . ... L

.. .6 ..1... .7 1..... 7 1.. 8 1

... J

...... ... ..U se with 12H 2454.. ..U se with I2G 1696. ...W .S .E. u se nut-lock

37H 3460

-.SA 1

..37 2 ..N ut-Iock. ... .. $ t 37H 3.J.60

Screw-ai r cleaner brac ket t o p u m p . . . r Vl CZ 0605

Connecti on-air cleaner to pum p I2H 2479Clip-connection .. H CS 116Pump-air I3H 4322

....9 1

..10 2....11.. 1

.....Required when plastic t ypeair cleaner is used t oreplace st eel type

.......... .............. ... .. ... .... ........ .... .U .S.A . only . Obtainablefrom Lucas depots in N ewYork a nd Los An geles

Belt - a ir pump $ I3H 4705 . ..12 .1.Belt-pump to water outlet elbow , HBZ 0528 13 1 ..Washer-plain .. 1. . P'\VZ 105 14 1 ..Washer-spring ...LW Z 305 15 .1 .. ..Nut .. .. F N Z 105 16 1 .

1~~~ke~dj~~;~s1in:i~t~~~..:::. ::::::::::::::1: ': ::~ ~~g ~~:~ .:: ~ ~: :: ': .: : ~: :::::::::::::::::: ::::::::::::::::::: ::::::::::::::::: :::::::..

TS LISTCA L SERVICE PAR IMEeHA N I I AKD 351 3

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MECHAN ICAL SERVICE PARTS LIST AKD 351 3

>.....Ill us. '.,;j

c::DESCRIPT ION Part No. No. CIS Ch ange Point REMARKS::s

0

I

... ..8 L Use AHA 791 4 for thi sapplic a ti on

AHA 75-17

AHA 8778...AH A 8777 .

......AHA 7549 .

. ...PMZ 0410 . .3 4..H ZS 0404 .4 4 . . ..LW Z 204 ..5 8

. FNZ 104 6 8 . .. .. P W Z 104 21. 2 (C) H -AN9- 64735 on .

(C) G-AN-t-52390 ..

. ...ARA 205 ...... ... 1 ..... .L .... (C) H - AN8-38829 t o 6473-1.(C) G- AN3 - 24788 to 52389

............ARH 186 lA L (C) H - AN9-64735 on ..(C) G-AN4-52390 on .

..._\ HA 7550 2 2 (C) H - AN8 - 388 29 to 64734(C) G- AN 3- 25788 t o 523 89

..AHA 8386 2A 1 ..(C) H - AN9- 64735 on(C) G-AN4- 52390 on ..

. 7... ....2 .. ...(C) H - AN8-38829 to 6473 4 ........ . . .(C) G-AN3- 25788 t o 52389 .

Cool er to filt er . ·.t AH A 8384 7A 1. (C) H -AN9- 64735 to 72033 .. ..Cooler to bl ock t AHA 838 5 7B J USA, 64735 to T Canada , .

64735 to 77590 except NorthAm erica(C) G-AN4-52390 to 60440 .US A, 52390 t o 64755 Canada ,52390 to 60225 ex cep t NorthAm erica

: ~g ::::i::: ] ~~~..(J!..~.o.~.~ ~~ .r.~g~ :: .. ::.:.:.:.::::.::::

Hose-flexibleCooler to filt er a nd bloc k

Bracke t-cooler support

Bracke t-cooler supp or t .

OIL COOLER(Optional Extra)

Cooler-oil .

Cooler--oil ..

Cooler t o filter " .Coole r to block .

Bracket-hose support

Scre w .Scre w .. . .. ..Washer - spring .Nut . . ..'Wash er-plain

t AHA 7914 8A L (C) H -AN8- 38829 t o 6473 4 ..(C) H -AN9-64735 t o 72033 .U SA, 64735 t o T Canada,6473 5 to 77590 ex cept Nort hAmerica(C) G-AN3-25788 to 52389 .(C) G-AN4-52390 to 60440 _ .USA, 52390 t o 64755 Ca nada ,52390 t o 66225 except No r t hAmerica

AHA 8779 8B l .See (1) foot of page ..

Bracket-cooler supp or t ..AHA 8386, L-) G-f\ l'<O-~I)·' 1S 1S 'to l)~o1S~

....2A . ..1. ..(C) H -AN9- 64735 on(C) G-AN4- 52390 on .

-Screw . P MZ 0410 .3. . 4 . .Scre w '1 ..HZS 0404 4 4 ..Washer-spring .. ..LW Z 204 5 ..8 .. .. ..N ut .., F NZ 104 6.. ...8 . .. . .W ash er-plain . r ' P W Z 104 21 2 (C) H -AN9- 64735 on .. .

(C) G-Ar 4-52390 .... ..Hose-flexible

Cooler to filt er a nd blo ck .........AHA 7549

Cool er t o filt erCooler to bl oc k ...

Cooler to filt erCooler to block

Bracket-hose support........I..

..7 2 (C) H -AN8- 38829 to 6473 4 .... . ..(C) G-AN3- 25788 t o 523 89 .. ..

..... t AHA 8384 7A 1. (C) H -AN9-64735 to 72033 .. .. ....t AHA 8385 7B L . US A, 64735 to T Ca nada , ..

64735 to 77590 except NorthAm eri ca(C) G- AN4-52390 to 60440USA, 52390 to 647 55 Canada ,52390 t o 66225 except NorthAm erica

...AHA 8778 7C 1 ] See (J ) foot of page....AH A 8777 7D 1 ::: .

M EC H A N ICAL SERVICE PARTl LI ST AKD 3513

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27~i:; ~5~

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ME'CHAN-ICAL SERVICE I ARTS LIST AK'D 35,13


>-+>I llus . :gNo. ~


Oil Gooier (Optional Ext ra)- continued

Sc re w , t H ZS 0404 9 2..W ash er -s-sprin g , t L W Z 204 10 2 ..N ut t F N Z 104 11. 2 ..

• (C) H -AN8- 38829 t o 6473-:1- .(C) H - AN9-647 35 to 72033 .. - ..USA, 64735 t o T Canada ,64735 t o 77590 exc ept N ort hAmerica(C) G-AN3-25788 to 52389(C) G- AN4-52390 to 60440 .. ..US A, 52390 t o 6475 5 Ca nada,5239 0 to 66226 ex cept N ort h

J Am eri ca

I

Plate-strap .

Screw- bracke t to wheel arch H ZS 0407 22 1.. .. ] .... . .. ..W ash er - spring . .LW Z 204 23 1.. . . ..Nut F N Z 104 24 . . 1.. See (1) foo t of p age .. ..Screw-bracket t o drain ch a nnel ..... ...... . P MZ 0408 25 1.. . .

F,~ce·hZ;:~b~~.) .••·········...•••• •••••,u l•• ·. . r~t1::5 •.••~~.j . . . . uu .. u. ... ........... ....... ......... ... .. ........... ...••..••••. ••••••..•••. .•.... .......Plate- strap ............... .. ., tAHH 6866 . ...13 ..4 /1 /2 . Q uantit y r ed uced at

(C) H -AN9-6473 5,(C) G-AN4- 52390 andincreased at (C) H-AN972034 USA, T Canada,77 59 1 ex cept North Ameri caa nd (C) G-AN4-60441 USA,64756 Ca nada , 66226 exceptN ort h America

.. · t AH A 8390 13A 2/1 (C) H-AN9- tH 735 on jQuant ity r educed at

Screw .... .. t P MZ 031 4 14 2 /1 ( .~~ ..~~.~~~~~~~.~.~~..~.~ . : : : : : : : : : :: : : : (~C~~;rt7~~;4e~~e~'tW asher-c-spri ng . tL\~!Z 203 15 2/1 ......... ..... . . . . ....... ... ..... .... . .... North Am eri ca

(C) G-AN4- 60441 US A,64756 Ca nada, 6622 6 exceptNorth America

Nut F N Z 103 16 2 (C) H -AN8- 38829 t o 64734 .(C) G-AN3- 25788 to 52389 ..

Nut ANZ 103 28 1. See (1) foo t of p age ... .. ..Grommet-hose AH H 6551 17 4 ........ .................. . .. W .S.E . u se AHA 8401Crommet -i-hose .L... . AH A 8401 17 4 .Adaptor- union-oil filt er.. . .. AH A 6423 18 1. ..Adaptor- union-cylinder blo ck . AHA 6424 19 1. ..W ash er-adap to r-cylin der block AED 172 20 .1 .

-........ ..... . ......... ....... Qu a nt ity r ed uc ed at

(C) H-AN9- 64735,(C) G-AN4- 52390 a ndin creased at (C) H - AN 972034 U SA, T Canada,775 91 except North Americaa n d (C) G-AN4-60441 USA,64756 Ca nada, 66226 excep tNort h Ameri ca

....(C) H - AN9- 64735 on ·..1Quantity re duced at(C) G-AN4- 52390 on (C) H -AN9- 72034 USA.

......t AHA 8390 .......13A 2/1Plate-strap .

J~~t=~~~\t;~~~~~?~~:, · · · · · · · · · · · · · .Am er ica

Screw- bracke t t o wh eel arch H ZS 0407 22 1.. . ]

~i~;: b~~;;r i~d"in .Channel...... uu•• •••..tgt~8u.·•••·••~. u.!••· se~..•..11 .1 iootofPa~e m u u , uNut . . FNZ 104 27 1..Strap- h ose (rubber ) .. .. AHH 6865 12 2Plate- strap........................... .. t AH H 6866 13 4 /1/2 ..

AKD 3513MECHANICAL SERVICE PA~_S_L_IS_T~~~~~~~~~~_~~~~~

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MECHANICAL SERV ICE PARTS LIST AKD 3513

DESCRIPTION P art No.

.eIllus. :gNo. ~


ENGI NE MOUNTINGSMount ing- front t AI-IA 5484 1 2 ..Nut tFNZ 105 2 4 .Washer- sp ri ng tLWZ 305 3 . ..4.. ... .. .... ...... .... .... IN ut . t FNZ 106 4 2 ..Wash er-s-p lain .. tPWZ 106 5 2 .......... ............... . ..'Washer-spring r tLW Z 306 6 2 .

~~:~~:~=i~~~~ ~~~~~~~~=~M :: :: ::::r . ::f~~ ~~~~ . .. .. :.::L : :: : : ' ~ '"'' ::: :::::::::::::::: :: :::::: :: ::::::::::::::::: :: :::::::: ::: :::.::::: .Screw .... . t H ZS 0505 .. 9 5 ..Screw .. . tHZS 0506 10 1 ..W ash er-plain t P W Z 105 11 6.... . .Washer-spring . t LW Z 305 12 6.. .. ..Mounting-rear . t 2A 5422 13 2 .. .. ..Plate-packing-mounting-RH ··.·····t 2A 542 3.. .14 1 .(C) H -AN8-48403 to 64734 .

(C) H-AN9-64735 on .. ..(C) G-AN3-35589 to 52389 .(C) G--AN4-52390 on ..

Nut . .. . . t F N Z 106 15 2 ...... .. .Washe r-spring tLW Z 206 16 ..2 ..Screw tZCS 0506 17 4 .... .. .W as he r-sp ring t LWZ 205 18 4 ..P late-rear mounting sup port . t 2A 5552 19 1.. ..... .. .Bolt t H B Z 0626 20 2 .W as her-plain . .. tPWZ 106 21 2.......... .. ..W as he r- sp r ing ...tLWZ 206 22 2 ..Screw.. ... . .. t HZS 0506 23 2....... .. . ..Washer-plain .. t PWZ 205 24 2 ..Washer-spring . t LW Z 205 25 2.. . ..Tie rubber-rear mounting t 2A 5420 26 1.. ....... .. .Screw tZCS 0506 27 2 ..... . ..Washer-plain tPWZ 105 28 2 ................... . ..Washer-plain t LW Z 205 29 2......... .. ..

Bracket-front mount ing- R H t 2A 5570 7 1.. ..Bracket-front mounting-LH . . t 2A 5571.. . . ....8 1 ..Screw .. . t H ZS 0505 . 9 5..... .. ..Screw .. .. tHZS 0506 10 1 .W ash er-plain t P W Z 105 11.. 6 .... .. ..Washer-spring .. t LW Z 305 12 6.. .. ..Mou nt ing- re ar . ........... ............... t 2A 5422 . .. 13 2 .. .. .Plate-packing-mounting-RH ...·t 2A 5423 14 1 (C) H -AN8-48403 to 64734 .

(C) H -AN9-64735 on ..(C) G-AN3- 35589 to 52389 ..(C) G--AN4-52390 on ..

Nut . .. t F N Z 106 15 2.... .. .Washer-spring t LWZ 206 16 2 ..Screw . . tZCS 0506 17 4 .Wash er- spring t LWZ 205 18 4 ..P lat e-rear m ounting support . t 2A 5552 19 1. .Bolt . t HBZ 0626 20 2................................ . ,Washer-pla in . tPW Z 106 21.. 2...... .. .. .W as her- spr ing . tLWZ 206 22 2 ..Screw .... ..t H ZS 0506 23 2......... . ..Washer-plain tPWZ 205 24 2 ...... . .. ..Washer-spring .. t LW Z 205 ..25 .. 2 .. .. .Tip rnhhpr_rp <lr fnr\n n+in o- + 9 A 1';:A.9 0 9R 1

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AKD 3513MECHANICAL SERVIC E PA RlS LIST1- - - - - - - - - - - - - - - - -

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:pI:::

DESCRIPTION Part No. No. ~ Change Point REMARKS::s0

I

Cla mp- pipe t o manifold l G 2475Bolt ..·,·· ·.. t HBZ 051 8Washer-s-p lain ..2K 5806

[ut .. BN 105

I...AHA 7342 1. . .1 (C) H -AK8-38829 t o 6473 4 \\l.S .E. us e AHA 8383

(C) G-AN3- 2578 8 t o 52389AH A 8383 1 . ] (C) H -AN9-64735 to 72033 .

USA, 64735 to T Canada ,64735 on excep t No r t h America(C) G-AN4-52390 t o 60440USA, 52390 to 64755 Ca nada,52390 on excep t North America

USA....AHA 8688 . .. I A . ..1. ...... (C) H-AN9-72034 to 72788(C) G-AN4-60441 to 60693

EXHAUST SYSTEMPipe-exhaus t .

Exhaus t system- comp lete NorthAm:erica$ ARA 333 l B I. (C) H - AN9 -72789 on USA, ..

T on Ca nada(C) G-AN4-60694 on U SA, ..64756 on Canad a

....2 2.... (C) H-AN8-38829 t o 64734 ...3 .. 2 .... (C) H - AN9-64735 t o 72033 Correct ion; was HZS 051 8

" ..4 4 ... USA, 64735 to T Canada,.... ..5 2.... 64735 on except Nort h Amer ica .

(C) G-AN3-25788 t o 52389 .....(C) G- AN4-52390 t o 60440USA, 52390 to 64755 Ca nada,52390 on except No r t h Am eri ca

~~~ge . ] USA .s ~~~ ~:~g :~ : : . i ] (C) 'H.:.:AN9~72034 t~ 72 788 :" :': : : ::: .: ..W ash er-spring . LWZ 305 8.... 1 . (C) G-AN4-604 41 to 60693 . .. ..'Wash er-special .. . 12 A 1211 9 2 ... . . .

Ju t - specia l ...... .. ] North 88 G 473 10 3 ] (C) H-AN9- 72034 on USA, ..J oint- exhaust down-p ipe .... .. Am~rica $ AH H 635 8 11 1. ... T on Canada .'Wash er- spr ing . .. . LWZ 20-:) 12 3.... (C) G-AN4 - 60441 on USA, .

64756 on CanadaBracket-pipe mounting .. . AHA 733 8 13 1.. ..... .... ... .. . ..St rap-bracke t to clip . AHA 7339 14 1.. ............. .. ..Clip- p ip e . $ AHA 7340 15 1.. .. ..... .. .. .. .Screw- bracke t to strap ... J.. HZS 0506 16 1. ....... .. .Scre w-st rap to clip '" HZS 0507 17 1.. .. .... .. .. . .W asher-s-plain . PWZ 105 18 1.. .... . . .W asher-s-spring .. LWZ 205 19 2 .N ut ...... ..... ... .... .......... .. F N Z 105 20 2 ..Mount ing-p ipe ..$ AHB 8993 21.. 1 .Sc rew ........... .. H ZS 0505 22 2.. .. .W ash er-c-spring L W Z 205 23 2 .Clip-pipe . ...$ AHA 7444 24 1.. .. . . .Screw . HZS 05 09 25 1. .. . .. ..Wash er-insulation ....AHB 6226 26 2...... .. .Washer-plain . P W Z 305 27 1 .Locknut ..L N Z 105 28 1 .Screw-elip to pipe .... ...HZS 0407 29 1........ .. .. .. ..W ash er- spring LWZ 204 30 1 .N u t . FNZ 104 '" 31 1........... . .Clip-pipe to silencer .. AHA 5450 32 1.. . .. ..Bolt .. ·.. t H B Z 0512 33 1.. .. (C) H-AN8-38829 t o 64734 Correction; was HZS 0510Washer-s-spring .L ' iVZ 30 5 . . 34 1.. .. (C) H - AN 9- 64735 t o 72033 . ..W asher-special y . 12A 1211 9 2.... USA, 64735 to T Canada ,

I 64735 on except N or t h Ameri ca(C) G-AN3-25788 to 52389

I

(C) G-AN4-52390 to 60440 .USA, 52390 to 64755 Canada,52390 on except North Am eri ca

. 1 •. .•.••..•• FNZ 105 33 1 .

I

Nut .

52390 on except Jor th Amer icaUSA AHA 8688 l A 1.. (C) H - AN9 -72034 to 72788. . ..

(C) G-AN4-60441 to 60693

F lange . . ] $ ARH 1806 6 .Bolt USA HBZ 05 10 7 .'Was he r-spri ng .. LWZ 305 . 8 ..Washer-s-sp ecial .. 12A 12 11 . ..9 ..Nut-sp ecia l "'1North 88G 473 ... ..10 ..Toin t - exhau st down-pipe ........ ... Am~rica $ AH H 6358 ....... .11

. l G 2475 2 2 ..· tHBZ 051 8 . ...3 2 .

.. 2 K 5806 ..4 4 ......... BNN 105 5 2 ..

E xhaus t system-complete

Cla mp- pipe t o manifold .Bolt ..'Wash er- p la in ..N ut ..

NorthAmericaS ARA 333 ..l B . 1.. ... ..(C) H - AN9-72789 on USA,

T on Ca nada(C) G- AN4-60694 on USA,64756 on Canada(C) H -AN8-38829 to 64734 ..(C) H - AN9 - 64735 t o 72033 Corr ect ion ; was HZS 051 8US A, 64735 to T Canada,6473 5 on except N ort h Amer ica ..(C) G-AN3- 25788 to 52389 ...(C) G-AN4-52390 to 60440USA, 52390 t o 64755 Ca nada,52390 on excep t N orth America

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AKD 3513I

MECHANICAL SERVICE PAR~~S_L_I_ST~~~~~~~~~~~~~~~~~~

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~ . 4~5


InsulationP lain . . .Sp r in g ....

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1 I >.......Illus. :p

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I IDESCRIPTION Part No. No. t'll Change Point REMARKS::l

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Exhaust System- -conti ll/led

~l\es~cersiie'~c" e' r"s" u" p' port···.···· ·· ..·· ] ·E··x· ·c··e··p·t··· ·.·.· ~I.•·-~HR_A~ ~96089 · · .· .· ;_ ;_ See (1) foot o f paac ..

rS~,~t b;~;i~g s;[enc~~ p . .. E ~ rqti Pe !~~I j}tLj •• ]SeC(2)foot ofPagc ............ . ..•·......·. P

~g:~~~:~ .... :: ]~ u. r pe : : ;:~~~ ~~i :: ~~ ..::::i :: ]~~~ .(3).foot . ~~ . 1)~~~ . . ...... W .S .L u sc ARA 2iHBracket-pipe-sup port-LH ! t .-\ H A 7-+]9 7. 1~Iounting-pipe-LH . + t A H B 8993 .K 1 .Sc rew ... ... t!-IZS 0505 n 2 ..'''a sh er- sp ring . t L , YZ 205]0 2 ..Xut t F~Z 105 11 . . 2B olt - clip t o m ounting 'HBZ 0512 12 1 .Washer

I n sula t ion '.AHB (-j226 . ..13 2P lain t P WZ 305 ].J. 1

pring .t L ' YZ 205 . . ] 5 1X ut .. +F X Z 105 Hi. 1Bra cket-pipe support --HH ~ · .-\H A 7.+20 17 ]Clip- p ip e- R H , t.-\H .-\ 74-21 18 ..] .Screw-s- cl ip to pipe ........ .. . . .. t H l S 0506 ] 9 1" 'a sh er- sp r in g ~ t L"·Z 205 20 .. 1..Nu t . . .1.. t F X Z 105 2] 1B ush -pipe sup por t - R H (r u bber) , t AH A 5689 22 2.. .. .Spacer-bus h t .-\H A 7529 2S ] .W a sh er- pl a in > ' PVI7: 405 24 1.. .Xut - lock ·i· L~l 105 25 1..

.. ... ...............................JJ;. U 1 U t'G .. J..Jl..:C \ UJ I U VL Vi. !J cl ':; C

ilencer '" 1. ... . . .\ R .-\ 2Bl () 1 ::: ..B r acket-pipe-support-LH , .-\ H A 14] 9 7. 1 .~Iounting-pipe-LH. . AHB 8993 K 1Screw .; . .. "HZS 0505 ~) 2 ." ' a sh er- sp ring . . t L W Z 205 10 2X ut . . ' F N Z 105 .. 11 2B olt-clip to m ountin g . . t H B Z 0512 12 . .LWasher

.. .t AH B G226 ..13 . .. .. 2 .·· ·tP ' VZ 30,j . ... ] .,1' " .. 1...tL W Z 20515 L

X ut . . . . . t F X Z 105 ](i 1Bra cket-pipe support- HH ~ X HA. 1420 17 1Clip- p ipe- R H p .. HA 7421 I H 1 .Scr cw-e-clip to p ip e ' H l S 050a ]9 1" 'a sh er- prin g t L ' YZ 205 20 1..N u t "FX Z 105 21 1B ush-pip e sup por t- R H (r ubber) t AHA 5689 22 2 ..Spacer-bus h . -\HA 7529 2S ]W ash er-s- pl a in . t P \ YZ 405 24- 1.X ut - Iock LXZ 105 ' " 25 1 .

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MECHANICAL SERVICE PARTS LISTi

19A

19

12

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u. ·..·.. U~14 17 18

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MECHANICAL SERVICE IpARTS LIST AKD 3513

L ever- pedal ..

III I>-

I...,

Illus. ~l::

DESCRIPTION Part No. No. ro Change Point R E MAR KS::3

I 0

pedal-accel;~~~~ ~ c.~.~~.~.~.~.~ I $ tAHA 6256 1 1 .Screw i H ZS 0404 2 2. . .. .. .W ash er-s- spring I LW Z 204 3 2 ...... .................. .. .Le ver-ped al... .. ·t 2A 207 7 4 I. (C) H -AN8-388 29 to 64734 . .. .

I ~~f~~~-~~~5C:~~~~~3 ..

64735 on excep t North America(C) G-AN3-25788 t o 52389 ..(C) G-AN4--52390 to 60440U SA, 52390 to 64735 Canada,52390 on ex cept N or t h America

L ever- pedal North Amerca$ t AH A 85 14 ..4A 1. (C) H-AN9-72034 on USA,T on Canada(C) G-AN4- 6044 1 on USA,64756 on Canada

Screw .. ... "'1 HZS 0407 5 2 ..Washer- spring LWZ 204 6 2... .. .Screw . .. ! HZS 0407 7 1. . .Lockn ut.. . FNZ 204 8 1.... .... . .

~~~~;r:~!~;;.;;nrrOL :':jii;i1iJi:' ~L u L : : :.:: :::: : . ::::: .~~:~:~i~~~v~~•••..•.••:.....••••:•.••:•• :.. , :•...•~~:ih . .. ~t t •• ............••••.••..:........•••:•.: .... .••••. ..•••..••••..:.'..• ••.•.... .. ::. ::.:Piece-distance ." . .. I AEA 606 .. . 16 . 1 . . . . W .S.E. us e A J D 7032Piece-dist ance . AJD 7032 .. 16 1... ... . . ..Washer-plain . . .. . . .. , P\iVZ 104 17 1.. . . . . .. ..

~aub~e..asse·~biy~mixtuj.e co'ntrol .. :. ... tr~i 17~~8' ::" :"' i ~ :..·i.. :: (Cj ·H~AN8~38829·t; ·64734 .. :::: :::.: ..Cable-s-inne r t t 27H 3365 .... 25 1...~~:61~395-~~~5C~~~~~~3 ..

64735 on excep t Nort h Amer ica(C) G-AN 3- 25788 to 52389 .(C) G-AN4-52390 to 60440 ................... .... . ..USA, 52390 to 64735 Ca nada,52390 on except N orth Ame rica

ca~~b~:se~~!;-.~i~t.u.r~.~~~~.r~l] :~~~ir' ·a · ~ +~iit2~i~3 : .. ... : ~:~ :::i:::: ] (~ o~-&~~d~2~S.~ . ~~..~~~: .... :::: ::(C) G-AN4--60441 on USA, .64756 on Canada

W asher-c-pl a in ...... .. . ) PWZ 106 20 ....1.. . .. .. ... ... .. .. ... .... ... ... .. .... ..

~;~;m~~bl~a:;eh~~~~~~~:~Sh :::.::: :::::::::..~gii :g~9: . : ::~~ ' : .. :::i:::::: · :.. :.:.:::: ::: '"~~~ewca~~~ t~ carburetter · .:::::::::::::: :: :::: :I:: ::::·:·t~~t 5

6;56; ::.::::;:::::: :::i..· ::::.::::: :::::::: :: ::::::.:::::::::: ::: ::::::::::: ::: ..W. S·"E·. ·~~·~"53K 3503Scr ew-pin ·t 53K 3503 24 1 .. ..

II (C) G-AN3-25788 to 52389 ..

(C) G-AN4--52390 t o 60440

IU SA, 52390 to 64735 Canada,52390 on except Nor t h Americ a

North AmericaS t A H A 85 14 4A 1. (C) H -AN9-72034 on USA,I T on Canada

(C) G-AN4- 60441 on USA,

Screw u... .. ::uj HZS 0407 :w 5 :2 . :64756 0n .~a~adaWasher- spring . .LW Z 204 6 2 .. . .Screw. ...... .... . 1. .H ZS 0407 7 1.. ..Lockn ut .. .. j FNZ 204 8.. 1.. .. . ..L ink-p edal t o lever .. AHA 6255 .. 9 .. 1.. . . . . .. ..\ Vash er- pl a in ! P WZ 104 10 1 . .Cab le-a ccele ra t or control 1 $ t AHA 5746 . .n.. I .Spring-throttle return . AEA 602 12 3 . ..Lever - throttle '" AEA 597 13 1.. . ..Pin-cable t o lev er ACC 5062 14 1.. . ..Washer - plain P \VZ 203 15 1. .. .Piece-distanc e AE A 606 16 1.. ......... .. W .S. E . us e AJD 7032

;~~~erdi~ta~~e :::::.:::::::::::::::::::::::::r ::::::::~M! !~~2 ..:::::..:~~ : : :: : : : : ~ ::::: : : . ' : : : : :: :: : : ::: : : : : :.:::.:' :::::::::::.. ..... ............ .... .. ..:::::::::::::::::::::::::

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ENGINE - SpridgetGuru.com-Home service parts list akd 3513 engine (1275-cc- 12cc, 12cd, 12ce) page plate camshaft ma 14 a9 connecting ro ma 13 a 8 controls-engi e ma27 a 20