32
Engineering Laboratory Design, Inc. PO Box 278, 2021 South Highway 61 , Lake City, Minnesote 55041 USA Voice : 65 1-345-4515 800-795-8536 FAX: 651 -345-5095 www.eldlnc.comeldlnfo@eld lnc.com

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Page 1: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

Engineering Laboratory Design Inc

PO Box 278 2021 South Highway 61 Lake City Minnesote 55041 USA Voice 651-345-4515 800-795-8536 FAX 651 -345-5095

wwweldlnccomeldlnfoeldlnccom

WIND TUNNEL INSTRUMENTATION

Department of Mechanical and Civil Engineering Minnesota State University Mankato

Mankato Minnesota

Serial )0 60407 Purchase Order )0 71270

Delivered December 2007

WIND TUNNEL INSTRUMENTATION

INST ALLATION OPERATION AND MAINTENANCE INSTRUCTIONS

CONTENTS

10 DESCRIPTION 1

I 1 GENERAL 1

12 METER CABINET 13 PRESSDllli TRANSDUCER 1 14 DYNAMOl1ETER ASSEMBLy 2

141 MECHANICAL DESCRIPTION 2 142 SIGNAL CONDITIONING 2

15 PROBE TRAVERSING ASSEMBLY 3

16 STANDARD TEST SECTION FEATURES 3

20 INST ALLA nON PRIOR TO ASSEMBLy 3

21 IN STALLING THE METER CABINET 3 22 INSTALLING THE TWO COMPONENT DyNAMOMETER 4

221 GENERAL 4 222 PROCEDURE4

23 ASSEMBLING DYNAMOMETER PLUG 4 231 TOOLSMATERIAL REQUIRED 4 232 PROCEDURE 4

30 CALIBRATION PROCEDURES 5

31 GENERAL 5

32 TWO COMPONENT DYNAMOMETER 5 321 GENERAL 5 322 LIFT COMPONENT 5 323 DRAG COMPONENT 6

33 PRESSURE TRANSDUCER 6 331 GENERAL 6 332 PROCEDURE 6

34 TWO DIMENSIONAL TRAVERSING SySTEM 7 341 GENERAL 7 342 PROCEDURE r

bull bull y 1

3421 X Axis (Streamwise) ry bullbullbullbullbullbullbullbullbull

3422 Y Axis (Transverse) 7 40 CAUTIONS 8

50 MAINTENANCE AND STORAGE 8

60 WARRANTY STATEMENT 9 A-I CALIBRATION DATA A-2 LIST OF COMPONENTS A-3 SERVICE CENTERS A-4 FIGURES AND TABLES A-5 WIRING SCHEMATICS

r~middot ~~

10 DESCRIPTION

11 GENERAL

The ELD Wind Tunnel Instrwnentation System is a complete basic instrument package that has been designed for use with subsonic wind tunnels in undergraduate student laboratories The functions of the system include the measurements of lift and drag forces static and dynamic pressures and the reporting of the strcamwise and vertical position (X and Y coordinales) of a uaversing probe The system consists of three major components the dynamometer assembly the probe traversing assembly and the meter cabmet These are depicted in figure L Please note that the meter is intended to be used with a ptobe traversing assembly supplied with a previous order

12 METER CABINET

The cabinet contains a printed circuit board DC power supply five (5) DC voltage digital panel meters two (2) signat conditioner cards (lift and dJag the pressure selector valve zero and span potentiomelers) and the pressure transducer The five (5) digital readouts zero and spm adjustment potentiometers and pressure selector valve arc mounted on the front panel (Fig 2)

The main power input onoff switch signa cable connectors and multi-tube bulkhead cormector are mounted on the back pane as depicted in figure 3

Analog output signals (simultaneous from all five modes) are available through the 15 pin D-Sub socket connector located in the cemer of the meter back panel shown in figure 3 The output through this connector is the same value as that displayed by the digital meter Figure 6 contains the pin out identifier for this connector

Please note that the analog output of the meter assembly is raw output from each of the components Therefore the analog output signal is not the same as the value displayed by the meter Calibration charts are pmvided at the end of the manual to display the difference in the meter and analog output

13 PHESSURE TRANSDUCER

AD MKS Baratronreg Series 200 (Model No 223B-2287T) Pressure Transducer is used This transducer employs variable capacitance technology The transducer contains a tensioned metal diaphragm One side of the diaphragm is exposed to the gas whose pressure is to be measared The other (reference) side IS adjacent to an electrode assembly The diaphragm deflects with changing differential pressure causing a capacitance change between the diaphragm and the adjacent electrode assembly The electrode serves as an overpressure stop when inlet pressure exceeds sensor Full Scale value (up to 20 psia or 120 FS whichevers greater) and also has a built-in overpressure stop on the inlet side for overpressure protection from the reference side

Pressure signals are acquired fiom the test item via small bore tubing The selector valve connects one of up to 9 signals (including TOTAL pressure) to the transducer capsule The digital meter displays the pressure in whatever uoits the transducer amplifier circuit is calibrated to output The circuit can be calibrated to provide a direct readout of either inches ofwater or Pascals The range of the transducer is 0 to WG

The pressure transducer should be recalibrated by the manufacturer on a yearly basis Arrangements sbould be made directly with the manufacturer

Please consult the manufacturers documentation for additional information and specifications

2

14 DYNAMOMETER ASSEMBLY

141 MECHANICAL DESCRIPTION

The dynamometer is a two component force balance employed to measure aerodynamic lift and drag torces It is arranged to mount on the external floor of the test section The apparatus USBS (wo (2) pairs of restrained cantilevered beams separated by spacer blocks for each axis Forces generated by the model under test are conveyed to the dynamometer via a stiff strut and result in the deflection of the beam assemblies These deflections are proportional (within range) to the magnitude of the applied forces The det1ection of each beam assembly is sensed by a Linear Voltage Displacement Transducer (LVDT) The armature moves with the deflecting beam and the core is fixed to the base block but adjustable for zeroing Output signals from the LVDT are demodulated and amplified by signal conditioning circuits The resulting DC voltages represent the direction and magnimde of the applied forces and may be calibrated to readout in any desired engineering units pounds force Newtons etc A shrOUd shiclds the major portion of the force strut from the airstream as shown in Fig 1

142 SIGNAL CONDITIONING

The meier cabinet is supplied with two (2) Lucas Schaevizl (A1odel LVM 110) LVDT voltage modules The LVM 110 Module is a DC-powered LVDT signal conditioner consisting of a carrier oscillator AC amplifier demodulator filter and DC amplifier Excitation is selectable by a plug-in jumper and can be 5kHz or 10kHz The LI1111 0 is designed for either plug-in installation (with enclosed card edge connector) or 10 point wire wrap (erminals It can be monnted or stacked by pennanently attached threaded stand-offs Or by PC card edge guides

There are four (4) plug-in jumper selectable ranges to scale the full range output of the LVDT to a plusmnlOVDC output The span potentiometer allows adjustment ofthe signal displayed on the panel meter(s)

The board mounted zero control provides a volt (=20) range (R22)

To reduce the level of olectronic noise between the two LVDTs the MasterSlave Confignration is used to synchronize the output signals from each oscillator One card is selected as the Master that then sends a SYNC signal to the slaved LVM 110 cards SYNC terminals (pin I) of aU LVM cards must be connected for masterislave operation

The user is urged to read the LVM 110 1mb-lIelion Manuai booklet that aecompanies this documentation The factory settings of the cards are denoted below

DescriptioD Lift Card Drag (ard SkI Gain (LowHigb) Off Off

Sl-B Master Synchronization On Off

Sl-C Oscillator Frequency Off Ofr

S1-D Oscillator Frequency Off Off

S2-A Amplifier Gam Selection On Off

S2-B Amplifier Gain Selection Off Off

S2-C Zero Suppresion Calibration Off Off

S2-D Zero Suppresion Calibration Off Off

A signal cable has been furnished with the dynamometer A wiring diagram for the system is located at the end of this manual or in the LVM 110 instmction manual

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

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Page 2: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

WIND TUNNEL INSTRUMENTATION

Department of Mechanical and Civil Engineering Minnesota State University Mankato

Mankato Minnesota

Serial )0 60407 Purchase Order )0 71270

Delivered December 2007

WIND TUNNEL INSTRUMENTATION

INST ALLATION OPERATION AND MAINTENANCE INSTRUCTIONS

CONTENTS

10 DESCRIPTION 1

I 1 GENERAL 1

12 METER CABINET 13 PRESSDllli TRANSDUCER 1 14 DYNAMOl1ETER ASSEMBLy 2

141 MECHANICAL DESCRIPTION 2 142 SIGNAL CONDITIONING 2

15 PROBE TRAVERSING ASSEMBLY 3

16 STANDARD TEST SECTION FEATURES 3

20 INST ALLA nON PRIOR TO ASSEMBLy 3

21 IN STALLING THE METER CABINET 3 22 INSTALLING THE TWO COMPONENT DyNAMOMETER 4

221 GENERAL 4 222 PROCEDURE4

23 ASSEMBLING DYNAMOMETER PLUG 4 231 TOOLSMATERIAL REQUIRED 4 232 PROCEDURE 4

30 CALIBRATION PROCEDURES 5

31 GENERAL 5

32 TWO COMPONENT DYNAMOMETER 5 321 GENERAL 5 322 LIFT COMPONENT 5 323 DRAG COMPONENT 6

33 PRESSURE TRANSDUCER 6 331 GENERAL 6 332 PROCEDURE 6

34 TWO DIMENSIONAL TRAVERSING SySTEM 7 341 GENERAL 7 342 PROCEDURE r

bull bull y 1

3421 X Axis (Streamwise) ry bullbullbullbullbullbullbullbullbull

3422 Y Axis (Transverse) 7 40 CAUTIONS 8

50 MAINTENANCE AND STORAGE 8

60 WARRANTY STATEMENT 9 A-I CALIBRATION DATA A-2 LIST OF COMPONENTS A-3 SERVICE CENTERS A-4 FIGURES AND TABLES A-5 WIRING SCHEMATICS

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10 DESCRIPTION

11 GENERAL

The ELD Wind Tunnel Instrwnentation System is a complete basic instrument package that has been designed for use with subsonic wind tunnels in undergraduate student laboratories The functions of the system include the measurements of lift and drag forces static and dynamic pressures and the reporting of the strcamwise and vertical position (X and Y coordinales) of a uaversing probe The system consists of three major components the dynamometer assembly the probe traversing assembly and the meter cabmet These are depicted in figure L Please note that the meter is intended to be used with a ptobe traversing assembly supplied with a previous order

12 METER CABINET

The cabinet contains a printed circuit board DC power supply five (5) DC voltage digital panel meters two (2) signat conditioner cards (lift and dJag the pressure selector valve zero and span potentiomelers) and the pressure transducer The five (5) digital readouts zero and spm adjustment potentiometers and pressure selector valve arc mounted on the front panel (Fig 2)

The main power input onoff switch signa cable connectors and multi-tube bulkhead cormector are mounted on the back pane as depicted in figure 3

Analog output signals (simultaneous from all five modes) are available through the 15 pin D-Sub socket connector located in the cemer of the meter back panel shown in figure 3 The output through this connector is the same value as that displayed by the digital meter Figure 6 contains the pin out identifier for this connector

Please note that the analog output of the meter assembly is raw output from each of the components Therefore the analog output signal is not the same as the value displayed by the meter Calibration charts are pmvided at the end of the manual to display the difference in the meter and analog output

13 PHESSURE TRANSDUCER

AD MKS Baratronreg Series 200 (Model No 223B-2287T) Pressure Transducer is used This transducer employs variable capacitance technology The transducer contains a tensioned metal diaphragm One side of the diaphragm is exposed to the gas whose pressure is to be measared The other (reference) side IS adjacent to an electrode assembly The diaphragm deflects with changing differential pressure causing a capacitance change between the diaphragm and the adjacent electrode assembly The electrode serves as an overpressure stop when inlet pressure exceeds sensor Full Scale value (up to 20 psia or 120 FS whichevers greater) and also has a built-in overpressure stop on the inlet side for overpressure protection from the reference side

Pressure signals are acquired fiom the test item via small bore tubing The selector valve connects one of up to 9 signals (including TOTAL pressure) to the transducer capsule The digital meter displays the pressure in whatever uoits the transducer amplifier circuit is calibrated to output The circuit can be calibrated to provide a direct readout of either inches ofwater or Pascals The range of the transducer is 0 to WG

The pressure transducer should be recalibrated by the manufacturer on a yearly basis Arrangements sbould be made directly with the manufacturer

Please consult the manufacturers documentation for additional information and specifications

2

14 DYNAMOMETER ASSEMBLY

141 MECHANICAL DESCRIPTION

The dynamometer is a two component force balance employed to measure aerodynamic lift and drag torces It is arranged to mount on the external floor of the test section The apparatus USBS (wo (2) pairs of restrained cantilevered beams separated by spacer blocks for each axis Forces generated by the model under test are conveyed to the dynamometer via a stiff strut and result in the deflection of the beam assemblies These deflections are proportional (within range) to the magnitude of the applied forces The det1ection of each beam assembly is sensed by a Linear Voltage Displacement Transducer (LVDT) The armature moves with the deflecting beam and the core is fixed to the base block but adjustable for zeroing Output signals from the LVDT are demodulated and amplified by signal conditioning circuits The resulting DC voltages represent the direction and magnimde of the applied forces and may be calibrated to readout in any desired engineering units pounds force Newtons etc A shrOUd shiclds the major portion of the force strut from the airstream as shown in Fig 1

142 SIGNAL CONDITIONING

The meier cabinet is supplied with two (2) Lucas Schaevizl (A1odel LVM 110) LVDT voltage modules The LVM 110 Module is a DC-powered LVDT signal conditioner consisting of a carrier oscillator AC amplifier demodulator filter and DC amplifier Excitation is selectable by a plug-in jumper and can be 5kHz or 10kHz The LI1111 0 is designed for either plug-in installation (with enclosed card edge connector) or 10 point wire wrap (erminals It can be monnted or stacked by pennanently attached threaded stand-offs Or by PC card edge guides

There are four (4) plug-in jumper selectable ranges to scale the full range output of the LVDT to a plusmnlOVDC output The span potentiometer allows adjustment ofthe signal displayed on the panel meter(s)

The board mounted zero control provides a volt (=20) range (R22)

To reduce the level of olectronic noise between the two LVDTs the MasterSlave Confignration is used to synchronize the output signals from each oscillator One card is selected as the Master that then sends a SYNC signal to the slaved LVM 110 cards SYNC terminals (pin I) of aU LVM cards must be connected for masterislave operation

The user is urged to read the LVM 110 1mb-lIelion Manuai booklet that aecompanies this documentation The factory settings of the cards are denoted below

DescriptioD Lift Card Drag (ard SkI Gain (LowHigb) Off Off

Sl-B Master Synchronization On Off

Sl-C Oscillator Frequency Off Ofr

S1-D Oscillator Frequency Off Off

S2-A Amplifier Gam Selection On Off

S2-B Amplifier Gain Selection Off Off

S2-C Zero Suppresion Calibration Off Off

S2-D Zero Suppresion Calibration Off Off

A signal cable has been furnished with the dynamometer A wiring diagram for the system is located at the end of this manual or in the LVM 110 instmction manual

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

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0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

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Lift Component Output Comparison

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0 0038 J067

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2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

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ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

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ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

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10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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ANALOG OUTPUT PINOUTS

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THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 3: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

CONTENTS

10 DESCRIPTION 1

I 1 GENERAL 1

12 METER CABINET 13 PRESSDllli TRANSDUCER 1 14 DYNAMOl1ETER ASSEMBLy 2

141 MECHANICAL DESCRIPTION 2 142 SIGNAL CONDITIONING 2

15 PROBE TRAVERSING ASSEMBLY 3

16 STANDARD TEST SECTION FEATURES 3

20 INST ALLA nON PRIOR TO ASSEMBLy 3

21 IN STALLING THE METER CABINET 3 22 INSTALLING THE TWO COMPONENT DyNAMOMETER 4

221 GENERAL 4 222 PROCEDURE4

23 ASSEMBLING DYNAMOMETER PLUG 4 231 TOOLSMATERIAL REQUIRED 4 232 PROCEDURE 4

30 CALIBRATION PROCEDURES 5

31 GENERAL 5

32 TWO COMPONENT DYNAMOMETER 5 321 GENERAL 5 322 LIFT COMPONENT 5 323 DRAG COMPONENT 6

33 PRESSURE TRANSDUCER 6 331 GENERAL 6 332 PROCEDURE 6

34 TWO DIMENSIONAL TRAVERSING SySTEM 7 341 GENERAL 7 342 PROCEDURE r

bull bull y 1

3421 X Axis (Streamwise) ry bullbullbullbullbullbullbullbullbull

3422 Y Axis (Transverse) 7 40 CAUTIONS 8

50 MAINTENANCE AND STORAGE 8

60 WARRANTY STATEMENT 9 A-I CALIBRATION DATA A-2 LIST OF COMPONENTS A-3 SERVICE CENTERS A-4 FIGURES AND TABLES A-5 WIRING SCHEMATICS

r~middot ~~

10 DESCRIPTION

11 GENERAL

The ELD Wind Tunnel Instrwnentation System is a complete basic instrument package that has been designed for use with subsonic wind tunnels in undergraduate student laboratories The functions of the system include the measurements of lift and drag forces static and dynamic pressures and the reporting of the strcamwise and vertical position (X and Y coordinales) of a uaversing probe The system consists of three major components the dynamometer assembly the probe traversing assembly and the meter cabmet These are depicted in figure L Please note that the meter is intended to be used with a ptobe traversing assembly supplied with a previous order

12 METER CABINET

The cabinet contains a printed circuit board DC power supply five (5) DC voltage digital panel meters two (2) signat conditioner cards (lift and dJag the pressure selector valve zero and span potentiomelers) and the pressure transducer The five (5) digital readouts zero and spm adjustment potentiometers and pressure selector valve arc mounted on the front panel (Fig 2)

The main power input onoff switch signa cable connectors and multi-tube bulkhead cormector are mounted on the back pane as depicted in figure 3

Analog output signals (simultaneous from all five modes) are available through the 15 pin D-Sub socket connector located in the cemer of the meter back panel shown in figure 3 The output through this connector is the same value as that displayed by the digital meter Figure 6 contains the pin out identifier for this connector

Please note that the analog output of the meter assembly is raw output from each of the components Therefore the analog output signal is not the same as the value displayed by the meter Calibration charts are pmvided at the end of the manual to display the difference in the meter and analog output

13 PHESSURE TRANSDUCER

AD MKS Baratronreg Series 200 (Model No 223B-2287T) Pressure Transducer is used This transducer employs variable capacitance technology The transducer contains a tensioned metal diaphragm One side of the diaphragm is exposed to the gas whose pressure is to be measared The other (reference) side IS adjacent to an electrode assembly The diaphragm deflects with changing differential pressure causing a capacitance change between the diaphragm and the adjacent electrode assembly The electrode serves as an overpressure stop when inlet pressure exceeds sensor Full Scale value (up to 20 psia or 120 FS whichevers greater) and also has a built-in overpressure stop on the inlet side for overpressure protection from the reference side

Pressure signals are acquired fiom the test item via small bore tubing The selector valve connects one of up to 9 signals (including TOTAL pressure) to the transducer capsule The digital meter displays the pressure in whatever uoits the transducer amplifier circuit is calibrated to output The circuit can be calibrated to provide a direct readout of either inches ofwater or Pascals The range of the transducer is 0 to WG

The pressure transducer should be recalibrated by the manufacturer on a yearly basis Arrangements sbould be made directly with the manufacturer

Please consult the manufacturers documentation for additional information and specifications

2

14 DYNAMOMETER ASSEMBLY

141 MECHANICAL DESCRIPTION

The dynamometer is a two component force balance employed to measure aerodynamic lift and drag torces It is arranged to mount on the external floor of the test section The apparatus USBS (wo (2) pairs of restrained cantilevered beams separated by spacer blocks for each axis Forces generated by the model under test are conveyed to the dynamometer via a stiff strut and result in the deflection of the beam assemblies These deflections are proportional (within range) to the magnitude of the applied forces The det1ection of each beam assembly is sensed by a Linear Voltage Displacement Transducer (LVDT) The armature moves with the deflecting beam and the core is fixed to the base block but adjustable for zeroing Output signals from the LVDT are demodulated and amplified by signal conditioning circuits The resulting DC voltages represent the direction and magnimde of the applied forces and may be calibrated to readout in any desired engineering units pounds force Newtons etc A shrOUd shiclds the major portion of the force strut from the airstream as shown in Fig 1

142 SIGNAL CONDITIONING

The meier cabinet is supplied with two (2) Lucas Schaevizl (A1odel LVM 110) LVDT voltage modules The LVM 110 Module is a DC-powered LVDT signal conditioner consisting of a carrier oscillator AC amplifier demodulator filter and DC amplifier Excitation is selectable by a plug-in jumper and can be 5kHz or 10kHz The LI1111 0 is designed for either plug-in installation (with enclosed card edge connector) or 10 point wire wrap (erminals It can be monnted or stacked by pennanently attached threaded stand-offs Or by PC card edge guides

There are four (4) plug-in jumper selectable ranges to scale the full range output of the LVDT to a plusmnlOVDC output The span potentiometer allows adjustment ofthe signal displayed on the panel meter(s)

The board mounted zero control provides a volt (=20) range (R22)

To reduce the level of olectronic noise between the two LVDTs the MasterSlave Confignration is used to synchronize the output signals from each oscillator One card is selected as the Master that then sends a SYNC signal to the slaved LVM 110 cards SYNC terminals (pin I) of aU LVM cards must be connected for masterislave operation

The user is urged to read the LVM 110 1mb-lIelion Manuai booklet that aecompanies this documentation The factory settings of the cards are denoted below

DescriptioD Lift Card Drag (ard SkI Gain (LowHigb) Off Off

Sl-B Master Synchronization On Off

Sl-C Oscillator Frequency Off Ofr

S1-D Oscillator Frequency Off Off

S2-A Amplifier Gam Selection On Off

S2-B Amplifier Gain Selection Off Off

S2-C Zero Suppresion Calibration Off Off

S2-D Zero Suppresion Calibration Off Off

A signal cable has been furnished with the dynamometer A wiring diagram for the system is located at the end of this manual or in the LVM 110 instmction manual

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

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Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

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0 0038 J067

)4B 049 J984 1028

1 1486 15751

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3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

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- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

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2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

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ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

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VERnCAL TRAVERSE POSITION DISPUlY

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GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

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FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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LIFT THUMBWHEEL

~~----BASE PLATE

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DYNAMOMETER ASSEMBLY

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CALIBRATION ARRANGEMENT

Figure 4

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ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

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CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

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ANALOG OUTPUT PINOUTS

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laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

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WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 4: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

10 DESCRIPTION

11 GENERAL

The ELD Wind Tunnel Instrwnentation System is a complete basic instrument package that has been designed for use with subsonic wind tunnels in undergraduate student laboratories The functions of the system include the measurements of lift and drag forces static and dynamic pressures and the reporting of the strcamwise and vertical position (X and Y coordinales) of a uaversing probe The system consists of three major components the dynamometer assembly the probe traversing assembly and the meter cabmet These are depicted in figure L Please note that the meter is intended to be used with a ptobe traversing assembly supplied with a previous order

12 METER CABINET

The cabinet contains a printed circuit board DC power supply five (5) DC voltage digital panel meters two (2) signat conditioner cards (lift and dJag the pressure selector valve zero and span potentiomelers) and the pressure transducer The five (5) digital readouts zero and spm adjustment potentiometers and pressure selector valve arc mounted on the front panel (Fig 2)

The main power input onoff switch signa cable connectors and multi-tube bulkhead cormector are mounted on the back pane as depicted in figure 3

Analog output signals (simultaneous from all five modes) are available through the 15 pin D-Sub socket connector located in the cemer of the meter back panel shown in figure 3 The output through this connector is the same value as that displayed by the digital meter Figure 6 contains the pin out identifier for this connector

Please note that the analog output of the meter assembly is raw output from each of the components Therefore the analog output signal is not the same as the value displayed by the meter Calibration charts are pmvided at the end of the manual to display the difference in the meter and analog output

13 PHESSURE TRANSDUCER

AD MKS Baratronreg Series 200 (Model No 223B-2287T) Pressure Transducer is used This transducer employs variable capacitance technology The transducer contains a tensioned metal diaphragm One side of the diaphragm is exposed to the gas whose pressure is to be measared The other (reference) side IS adjacent to an electrode assembly The diaphragm deflects with changing differential pressure causing a capacitance change between the diaphragm and the adjacent electrode assembly The electrode serves as an overpressure stop when inlet pressure exceeds sensor Full Scale value (up to 20 psia or 120 FS whichevers greater) and also has a built-in overpressure stop on the inlet side for overpressure protection from the reference side

Pressure signals are acquired fiom the test item via small bore tubing The selector valve connects one of up to 9 signals (including TOTAL pressure) to the transducer capsule The digital meter displays the pressure in whatever uoits the transducer amplifier circuit is calibrated to output The circuit can be calibrated to provide a direct readout of either inches ofwater or Pascals The range of the transducer is 0 to WG

The pressure transducer should be recalibrated by the manufacturer on a yearly basis Arrangements sbould be made directly with the manufacturer

Please consult the manufacturers documentation for additional information and specifications

2

14 DYNAMOMETER ASSEMBLY

141 MECHANICAL DESCRIPTION

The dynamometer is a two component force balance employed to measure aerodynamic lift and drag torces It is arranged to mount on the external floor of the test section The apparatus USBS (wo (2) pairs of restrained cantilevered beams separated by spacer blocks for each axis Forces generated by the model under test are conveyed to the dynamometer via a stiff strut and result in the deflection of the beam assemblies These deflections are proportional (within range) to the magnitude of the applied forces The det1ection of each beam assembly is sensed by a Linear Voltage Displacement Transducer (LVDT) The armature moves with the deflecting beam and the core is fixed to the base block but adjustable for zeroing Output signals from the LVDT are demodulated and amplified by signal conditioning circuits The resulting DC voltages represent the direction and magnimde of the applied forces and may be calibrated to readout in any desired engineering units pounds force Newtons etc A shrOUd shiclds the major portion of the force strut from the airstream as shown in Fig 1

142 SIGNAL CONDITIONING

The meier cabinet is supplied with two (2) Lucas Schaevizl (A1odel LVM 110) LVDT voltage modules The LVM 110 Module is a DC-powered LVDT signal conditioner consisting of a carrier oscillator AC amplifier demodulator filter and DC amplifier Excitation is selectable by a plug-in jumper and can be 5kHz or 10kHz The LI1111 0 is designed for either plug-in installation (with enclosed card edge connector) or 10 point wire wrap (erminals It can be monnted or stacked by pennanently attached threaded stand-offs Or by PC card edge guides

There are four (4) plug-in jumper selectable ranges to scale the full range output of the LVDT to a plusmnlOVDC output The span potentiometer allows adjustment ofthe signal displayed on the panel meter(s)

The board mounted zero control provides a volt (=20) range (R22)

To reduce the level of olectronic noise between the two LVDTs the MasterSlave Confignration is used to synchronize the output signals from each oscillator One card is selected as the Master that then sends a SYNC signal to the slaved LVM 110 cards SYNC terminals (pin I) of aU LVM cards must be connected for masterislave operation

The user is urged to read the LVM 110 1mb-lIelion Manuai booklet that aecompanies this documentation The factory settings of the cards are denoted below

DescriptioD Lift Card Drag (ard SkI Gain (LowHigb) Off Off

Sl-B Master Synchronization On Off

Sl-C Oscillator Frequency Off Ofr

S1-D Oscillator Frequency Off Off

S2-A Amplifier Gam Selection On Off

S2-B Amplifier Gain Selection Off Off

S2-C Zero Suppresion Calibration Off Off

S2-D Zero Suppresion Calibration Off Off

A signal cable has been furnished with the dynamometer A wiring diagram for the system is located at the end of this manual or in the LVM 110 instmction manual

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

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Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

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- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

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0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

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ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

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Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

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GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

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STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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~~----BASE PLATE

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CALIBRATION ARRANGEMENT

Figure 4

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ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

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CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

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ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

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WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 5: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

2

14 DYNAMOMETER ASSEMBLY

141 MECHANICAL DESCRIPTION

The dynamometer is a two component force balance employed to measure aerodynamic lift and drag torces It is arranged to mount on the external floor of the test section The apparatus USBS (wo (2) pairs of restrained cantilevered beams separated by spacer blocks for each axis Forces generated by the model under test are conveyed to the dynamometer via a stiff strut and result in the deflection of the beam assemblies These deflections are proportional (within range) to the magnitude of the applied forces The det1ection of each beam assembly is sensed by a Linear Voltage Displacement Transducer (LVDT) The armature moves with the deflecting beam and the core is fixed to the base block but adjustable for zeroing Output signals from the LVDT are demodulated and amplified by signal conditioning circuits The resulting DC voltages represent the direction and magnimde of the applied forces and may be calibrated to readout in any desired engineering units pounds force Newtons etc A shrOUd shiclds the major portion of the force strut from the airstream as shown in Fig 1

142 SIGNAL CONDITIONING

The meier cabinet is supplied with two (2) Lucas Schaevizl (A1odel LVM 110) LVDT voltage modules The LVM 110 Module is a DC-powered LVDT signal conditioner consisting of a carrier oscillator AC amplifier demodulator filter and DC amplifier Excitation is selectable by a plug-in jumper and can be 5kHz or 10kHz The LI1111 0 is designed for either plug-in installation (with enclosed card edge connector) or 10 point wire wrap (erminals It can be monnted or stacked by pennanently attached threaded stand-offs Or by PC card edge guides

There are four (4) plug-in jumper selectable ranges to scale the full range output of the LVDT to a plusmnlOVDC output The span potentiometer allows adjustment ofthe signal displayed on the panel meter(s)

The board mounted zero control provides a volt (=20) range (R22)

To reduce the level of olectronic noise between the two LVDTs the MasterSlave Confignration is used to synchronize the output signals from each oscillator One card is selected as the Master that then sends a SYNC signal to the slaved LVM 110 cards SYNC terminals (pin I) of aU LVM cards must be connected for masterislave operation

The user is urged to read the LVM 110 1mb-lIelion Manuai booklet that aecompanies this documentation The factory settings of the cards are denoted below

DescriptioD Lift Card Drag (ard SkI Gain (LowHigb) Off Off

Sl-B Master Synchronization On Off

Sl-C Oscillator Frequency Off Ofr

S1-D Oscillator Frequency Off Off

S2-A Amplifier Gam Selection On Off

S2-B Amplifier Gain Selection Off Off

S2-C Zero Suppresion Calibration Off Off

S2-D Zero Suppresion Calibration Off Off

A signal cable has been furnished with the dynamometer A wiring diagram for the system is located at the end of this manual or in the LVM 110 instmction manual

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

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- Linear (Analog Outpu1 (VOC))

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0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

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05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

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0 0038 J067

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3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

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- Linear (Meter Output (VDCraquo

Applied Mass (kg)

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2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

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ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

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ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

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STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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ANALOG OUTPUT PINOUTS

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WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 6: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

3

15 PROBE TRAVERSING ASSEMBLY

As noted earlier the meter is intended to be used with a probe traversing assembly supplied with a previous order

The two axis traversing mechanism is capable of positioning and reporting the location ofa probe at any point in the upstream 75 of the test section vertical centerline plane The device is driven manually via nvo handwheels which control precision high helix aluminum lead screws [wming in polyurethane nuts Minimal backla)h is a characteristic of the drive system Precision potentiometers are secured to the drive screw and report the location of the probe in each axis The voltage signal from each potentiometer is transmitted to the meter

The probe can be traversed from the floor to the ceiling and may be withdrawn through the high density nylon brush seat in the cover slot Longitudinal naverse begins near the upstream face of the test section Travel dOWTIstTcam is limited only by the horizontal dimeusion of the probe support assembly

Two probes a boundary layer total head tube (Preston tube) and a Pitotstatic tube are furnished

16 STANDARD TEST SECTION FEATURES

The wind tunnel test section was supplied under a previous order

The test section ceiling is removable The X-Y Traversing system is mounted to the removable ceiling Quick release fasteners alifTfi and secure the ceiling to the test section

A 4075 (l035cm) access port is provided in the operators sidewall 600 (lS24cm) downstream from the test section entrance along the transverse centerline The port is closed during operation by a flanged acrylic plug Several of the models use dedicated plugs as mounting fixtures A degree indexed scale surrounds the port Stainless steel thumb screws secure the plug in the port

An aperture is provided in the test section floor for mounting the dynamometer Metal inserts insure the longevity of the threaded mounting holes An acrylic plate closes the opening when the dynamometer is removed

20 INSTALLATION PRIOR TO OPERATION

21 INSTALLING THE METER ASSEMBLY

Position the cabinet on a bench or stand near the test section at a convenient working height Secure the cable a)semblies to the appropriate connectors at the rear of the cabinet Utilize the retaining screws to insure a good connection The cable assemblies are arranged by size and confIguration to insure correct installation

The meter assembly is arranged to operate from 115 to 220vACIl q50 or 60 Hz electric service A service cord is filrnished A 05 Amp fuse is installed in a holder located on the cabinet back waIL

The power switch is on the lower right rear side of the cahinet (Fig 3)

An analog output port is located at the center of the back paneL Interface wiring is left to the user A pin out identifier listing is found on the wiring diagram

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

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- Linear (Analog Outpu1 (VOC))

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0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

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05 15 2 25 3 35 4 45 5

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bull Meter Output (VDC) bull Analog Output (VDC)

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0 0038 J067

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3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

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- Linear (Meter Output (VDCraquo

Applied Mass (kg)

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2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

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ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

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ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

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STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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ANALOG OUTPUT PINOUTS

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laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

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WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 7: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

4

22 INSTALLING THE TWO COMPONENT DYNAMOMETER

211 GENERAL

The dynamometer is intended to be compatible with standard ELD test sections The buyer is responsible for applications where the dynamometer will be installed as a retrofit to an existing wind tuonel system

212 PROCEDURE

1 Secure the airfoil shroud onto the dynamometer base with the 4-40UNC-2A SHCS provided

2 Secure the appropriale sting 00ng or short model) to the dynamometer with the 2 6-32UNC-2A x 075 long SHCS provided Nole Ihat the sting may also be changed when the dynamometer is mounted onto the test section

3 Remove the plug that doses the floor aperture It is also helpful to remove the test section cover and wall port plug

4 Carefully insert the sting and shroud through the aperture in tbe test section floor Position the dynamometer against the floor with the cable connector oriented towards the operators side of the test section Secure the dynamometer with fhe IO-24UNC-2A X 075 long SHeS provided

5 Insert the cable C01l11ector and secure the retaining screws

6 Install the desired model

7 Adjust the brass zeroing thumbscrews for both the lift and drag LVDT to remOve the tare weights so that ~- the meter displays a 0000 while the models are not under an imposed load

8 Replace fhe test section cover and wall port plug if they have been removed

9 Establish an appropriate airspeed within the wind tunnel and observe and record the desired data

10 After testing is completed detach the model and signal cable

11 Carefully loosen the mounting screws while supporting the assembly with Olle hand Withdraw the unit from the test section and store it in a safe place

12 Replace the acrylic blank 10 close the aperture in the test section floor

23 ASSEMBLING DYNAMOMETER PLUG

231 TOOLSllYIATERIAL REQUIRED

Plexiglas Ping (Provided) 3u pergluetrade Plexiglas Plug Base (Provided)

232 PROCEDURE

i Remove the dynamometer from the test section 11001

2 Insure that fhe acrylic plug fits within the test section floor aperture If it does not fit file as necessary

3 Secure the acrylic plug base to the test section floor using the two (2) IO-24UNC-2A x 075 long SHCS

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

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Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

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0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

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) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

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GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

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FUSE

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STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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~~----BASE PLATE

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DYNAMOMETER ASSEMBLY

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CALIBRATION ARRANGEMENT

Figure 4

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ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

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CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

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ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

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THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 8: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

5

4 Place a couple of drops of Supergluetrade onto the area of the plug base that is exposed througb the dynamometer aperture Insen the acrylic plug througb the aperture and press against acrylic plug base until the superglue has set

30 CALIBRATION PROCEDURES

31 GENERAL

The purpose of the calibration is to attenuate the amplified voltage signal from each transducer Adjusting the resistance of a potentiometer will yield a voltage in the range of 5 VDC representing the value of the desired engineering units

The front panel of the meter is equipped with six (6) potentiometers fitted with turns counters and lever locks Each is located under the display ofthe fculction served

Please note that the analog output of the meter assembly is raw output from each of the components the analog output signal is not the same as the value displayed by the meter Calibration charts are provided at the end of the manual to display the difference in the meter and analog output

The decimal point for each display is adjusted by moving the position of a jumper (JP I through JP5) The jumpers are located at the front end of the printed circuit board near the ribbon cable connector that leads to the conespondlng output Moving to the left positions the decimal point closer to the left side ofthe display

NOTE The amount of resolution available from the meter display is a function of the units that the various outputs are calibrated in For example LIFT can be displayed in units of Ibsf Newtons or kilograms with 1936 Ibs being equivalent to 88 kg or 8632 Newtons The readouts used are 4 of dIgits They will display a value up to 9999 In

~ this case a calibration in kilograms will provide 3 digits of resolution XXXX However ifNetons are chosen then only two digits of resolution will be available (XXXX) Therefore the units that yield a suitable resolution for the measurements performed must be chosen

32 TWO COMPONENT DYNAM01VlETER

321 GEgtIERAL

The assembly has been calibrated (in grams) prior to shipping (calibration data provided at end of this manual) The purpose of the calibration is to attenuate the amplified voltage from each transducer Adjusting the resistance of a potentiomeler will yield a voltage in the range of plusmnIO VDC representing the value ofthe desired engineering units

Each signal conditioning board features a potentiometer for GAIN adjustment (RI3) (please refer to pg 6 of the L VMshy110 Instructions) This potentiometer is mounted onto the enclosure front cabinet 2) The Gain potentiometers will be used in conjunction with the brass thumbwheels ofthe dynamometer for calibration

A fixture or bench surface allowing the dynamometer to be mounted in two orientations and a weight set are required for calibration (refer to Fig 4)

322 Ln COMPONENT

Remove the dynamometer j1om the tesr section Secure it to the calibration fixture or clamp the unit LO a bench so that the strut and shroud exleod beyond the edge of the bench as shown in figure 4

2 Monitor the output from the L1FT readout Adjust the LIFT LjDT core thttmbwheel until the voltmeter display reads 00(0

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

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Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

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AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

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STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

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SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

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GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

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CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

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-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

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CALIBRATION ARRANGEMENT

Figure 4

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PRESSURE TRANSDUCER

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ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

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ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

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Figure 6

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 9: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

6

3 Load the LIFT beams with known weights equal to the maximum desired operating range (maximum rating of 15 Ibs) Adjust the LIFT Gain potentiometer so that the digital display yields the magnitude of the des ired units (ie Ibsf or Newtons)

4 Remove weights Verity zero If necessary adjust the LIFT thumbwheel so that the display reads 0000

5 Reload the weights used in step 3 If necessary adjust the SPAN potentiometer Repeat steps 3 through 5 until ZERO is verified

6 Detenmine the slope and intercept of the calibration curve by applying decreasing loads of known weights Record and graphically plot the results of known weight versus digital display

323 DRAG COMPONENT

1 Remount the dynamometer on the calibration fixture or bench so that the drag beams may be gravity loaded (ie so that the strut is horizontal) as shown in figure 4

2 Monitor the output from the DRAG readout Adjust the DRAG LVDT core thumbwheel until the display reads 0000

3 Load the dynamometer with known weights equal to the maximum desired operating range (maximum rating of 8 Ibs) Adjust the DRAG Gain potentiometer following the same procedure described above in steps 3 through 6 for the Lift Component

33 PRESSURE TRANSDUCER

331 GENERAL

This procedure zeros the output of the pressure tIansducer The output of the pressure transducer is calibrated by the factory MKS Baratrol1 suggests that the transducer be recalibrated on a yearly basis Contact the local MKS representative directly to arrange for recalibrations

An instrument that provides a known or adjustable pressure has to be used The procedure below uses an ELD airwater u-tube manometer

332 PROCEDURE

I The transducer should be allowed a wanm up period of approximately 15 minutes to stabilize the zero setting

NOTE The zero wi ll shift slightly when the cabinet leg is used A small zero offset is significant only at very low pressure readings

2 Monitor the output from the PRESSURE readout

3 Insure that the manometer columns are plumb using the adjusting screw and the spirit level mounted on the base Connect the barbed fitting marked TOTAL to the valved tee fitting on one leg of the calibration airwater manometer with clear tubing (as depicted in fig 5) Set PRESSURE SELECTOR to the 0 position Note that the other leg ofthe manometer and tube marked STATIC are open to the atmosphere

4 Adjust the digital display to 0000 using the ZERO potentiometer

5 Open the valve at the tee Using the rubber bulb apply a pressure equaling the maximum range of the transducer (standard 10 WG) to the manometer and the transducer Close the valve

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

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Page 10: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

7

6 Adjust the SPAN potentiometer to display the applied pressure in the desired engineering units (ie inches of water TOR kPa etc)

7 Open the valve to vent the system When the manometer fluid is level check the pressure reading and if necessary readjust the zero Close the valve and reapply pressure as in step 4 Refme the digital display as in step 5 if necessary Lock the potentiometer setting

8 Repeat steps 4-7 for several measurements

9 Discornlect the manometer and reattach the TOTAL and STATIC tubing to the test section

34 TWO-DIMENSIONAL TRcVERSING SYSTEM

341 GENERAL

The test section cover should be mounted on the test section when the calibration is perfonned

A 120 or 300 em scale is suggested for use in the calibration procedure However scales of other lengths can be used instead of Of in addilion to the one specified

342 PROCEDURE

3421 X Axis (Streamwise)

I Monitor the output from the X AXIS POSITION readout

2 Traverse the assembly to the upslream end of the test section (until it stops) The meter should read 0000 If it does read 0000 proceed to step 8

3 Remove the thTee (3) 6-32UNC-2A x 0375 long SS Round Head Machine Screws (RHMS) that secure the guard plate at the overhung end of the potentiometer located at the upstream end ofllie cover

4 A 4-40UNC-2A x 0 125 long SS Socket Head Set Screw (SHSS) secures the potentiometer to the high helix screw There is a O07Y diameter hole located at the top of the potentiometer mounting bracket near the acrylic handle Insert a 0050 Allen Wrench into tbis hole and turn the high helix screw until the Allen wrench engages the setscrew

5 Loosen the setscrew Adjust the high helix screw until the streamwise carriage is in the zero position

6 Turn the exposed potentiometer shaft by hand until the meter output is 0000

7 Retighten all of the screws

8 Traverse the assembly downstream Insert a precision scale between the vertical acrylic part at the upstream end of the cover and the face of the linear bearing on the traversing carriage

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setting

3422 Y Axis (Transverse)

1 Monitor tbe output from the Y AXIS POSITION readout

2 Remove the wall port plug Position the probe end of the stem near the wall port Install the desired probe

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

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PtiJC DYNAMOMETER SOCKEI

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L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

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VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

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Page 11: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meter should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen french provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rolate the potentiometer shaft and move the zero position Retighten all ofthe screws

8 Traverse the assembly either upward to the centerline or all the way to the ceiling of the test section Hold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and test fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

o o oOS68S~~8bIO ~~~~p~ i

d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

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g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

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vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

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~ bullH

bullbull ~-bull ~

tbull ~

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lbull bulll1

J

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bull ~

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U gt f

bull r gt I

-Igt y

50

1 gt 1gt v gt I0 ww

+

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0

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------

i ~ bullH

r ~ bull~ bullbull bullbull

bull C c bullbull bull bullL bullbullj Ll bull-I ~ t ~([0 bullL~

W n LL bull i 1

vbullbullbullbullct~ I vbull

C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

~

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Page 12: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

8

3 Traverse the probe toward the test section floor and then carefully bring it to contact with the surface of the floor The meler should read 0000 If it does read 0000 proceed to step 8

~

4 Loosen the setscrew which secures the potentiometer to the high helix screw using the 0050 Allen Wrench provided

5 Remove the hold down bracket that secures the potentiometer in position using the 764) Allen Trench provided

6 Tum the potentiometer shaft by hand until the meter output is 0000

7 Replace the potentiometer into the screw shaft being careful not to rotate the potentiometer shaft and move the zero position Retighten all of the screws

8 Traverse the assembJy either upward to the centerline or all the way to the ceiling of the test section I-fold the metal scale directly in front of or in line with the probe tip Accurately position the lower surface of the probe opposite the desired major linear division

9 Adjust the SPAN potentiometer to display the distance in the desired units (ie inches feet or SI units) Lock the potentiometer setling

40 CAUTIONS

1 Insure that all persons using this equipment have been familiarized with its operation

2 Do not operate the system at with the test section cover removed

3 Verity that models and lest fixtures are securely fastened in the test section before starting the fan

50 MAINTENANCE AND STORAGE

The instrumentation system components should be stored in a secure dry area when the equipment is not in service The tools spare parts and the smaller models could be kept in a sturdy wood or plastic box or a small tool chest

Mild cleaning solutions and soft cloths should be employed for cleaning the apparatus models and test section

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

o o oOS68S~~8bIO ~~~~p~ i

d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

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x

-gt

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bullbull ~-bull ~

tbull ~

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bulllbull ~

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J

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50

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------

i ~ bullH

r ~ bull~ bullbull bullbull

bull C c bullbull bull bullL bullbullj Ll bull-I ~ t ~([0 bullL~

W n LL bull i 1

vbullbullbullbullct~ I vbull

C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

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Page 13: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

9

60 UMITED WARRANTY

Engineering Latmratory Design Inc (ELD) warrants ie new produce (0 be free of defects in material and workmanship under normal use and service for a period of one (1) year from the date of delivery of the product by the original purchaser Engineering Laboratory Designs obligation under this warranty shall be limited to replacing at Its own factory any or parts thereof which is returned to ELD with transportation charges offmrl and which upon ELDs examination is determined to be in fact defective In the event of warranty VIC ELD reserves tbe right to substitute new or improved equipment as replacement compOl1cmts

This shall not apply to any product which has been repaired or altered outside of ELDs factory in any way deemed to affect the products stability or reliability nor to any product having been subjected to improper installation by improper operation or storage negligence accident abrasion corrosion electrolysis improper electricaj supplYr careless handling nor to any product su~jected to other than normal use or service

Engineering Laboratory Design will not grant any allowance for repairs or alterations made without written COllsent of authorized personnel ELD sbaJJ in no way be liable or responsible for injuries Or damages to persons or property from or out of tho use or operation afthe product

Engineering Laboratory Design reserves the right to make changes in design or to make additions 10 or improvements in its products without imposing any obligation upon itself to install them on products previously manufactured

1aintenance and service at the purchasers location or maintenance and repair service for equipment for whjch the warranty bas expired can be contracted for by contacting Engineering Laboralory Design Inc PO Box 278 202] South Higbway 61 Lake Ml 55041 (651) 345-4515 or e-mail to e1dinfoeldinccomor visit our website at wwweldinccom

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

o o oOS68S~~8bIO ~~~~p~ i

d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

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bullbull ~-bull ~

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------

i ~ bullH

r ~ bull~ bullbull bullbull

bull C c bullbull bull bullL bullbullj Ll bull-I ~ t ~([0 bullL~

W n LL bull i 1

vbullbullbullbullct~ I vbull

C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

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Page 14: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

Meter Display versus Analog Output - Pressure Output

Pressuro Output Comparison

10 ~--r-~__---~---r-------____-__- 9

B middot

7 +-~~+--+--+--+ 6

U 4 +-----~__--__~~__--~~+_--~~~ ~ 3 +-~~~~~~-+--~~4-~+___~~~-1 5 2 g 1 middot

0 ~~--4-~~~--~~~+--+--4-~ middot1 -2

-3

4 +-~~~---+~~~~4---~~~~---4

-5 ~~----~--~u~~----~~~~ Applied Pressure (H20)

Pressure

bull Meter Outpu1 (VDC)

bull Analog Ou1put (VOC)

- Linear (Meter Output (VOC))

- Linear (Analog Outpu1 (VOC))

Applied Pressure (H2O) Meter Outpu1 (VOC) Analog Output (VOC)

0 0 0 055 0558 -0318 071 0727 -0404 24 2429 -1276

298 2979 -1554 56 5559 -2869 92 9117 469

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

o o oOS68S~~8bIO ~~~~p~ i

d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

-gt

l ~ I ~

laquo z H cent U

~ bullH

bullbull ~-bull ~

tbull ~

ltr

bulllbull ~

lbull bulll1

J

bulllbulllt t l

ubull w bulllt

bull ~

3 ~

U gt f

bull r gt I

-Igt y

50

1 gt 1gt v gt I0 ww

+

1U u

0

gt

gt0 W~L_F 2

1gt IL ~

~ III

~ r H

------

i ~ bullH

r ~ bull~ bullbull bullbull

bull C c bullbull bull bullL bullbullj Ll bull-I ~ t ~([0 bullL~

W n LL bull i 1

vbullbullbullbullct~ I vbull

C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

~

bull a it II --_

t gt

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- - --

~ 0shyW Igt Igt gt0 -l I ~~

laquo 1111 ~I

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r~

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PS 0

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Page 15: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

Meter Display versus Analog Output - Lift Component

Lift Component Output Comparison

5 middotp-~__~__~____~__~____~__~~

4

05 15 2 25 3 35 4 45 5

Applied Mss (kg)

bull Meter Output (VDC) bull Analog Output (VDC)

- Linear (Analog Output (VDC)) - Unear (Meter Output (VDC)

Lift IApplied Mass (ko) I Meter Ou1put (VDe) IAnaloo Output (VOC)

0 0038 J067

)4B 049 J984 1028

1 1486 15751

2 ~ 30351 i

3 3567 3831

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

o o oOS68S~~8bIO ~~~~p~ i

d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

-gt

l ~ I ~

laquo z H cent U

~ bullH

bullbull ~-bull ~

tbull ~

ltr

bulllbull ~

lbull bulll1

J

bulllbulllt t l

ubull w bulllt

bull ~

3 ~

U gt f

bull r gt I

-Igt y

50

1 gt 1gt v gt I0 ww

+

1U u

0

gt

gt0 W~L_F 2

1gt IL ~

~ III

~ r H

------

i ~ bullH

r ~ bull~ bullbull bullbull

bull C c bullbull bull bullL bullbullj Ll bull-I ~ t ~([0 bullL~

W n LL bull i 1

vbullbullbullbullct~ I vbull

C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

~

bull a it II --_

t gt

l J Jgttl ~ 13 ~ -lt ~ ~ -lt10 ~

- - --

~ 0shyW Igt Igt gt0 -l I ~~

laquo 1111 ~I

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r~

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K 10

PS 0

J o o

-

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0 -0 to

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p I I ~

- I

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Page 16: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

Meter Display versus Analog Output - Drag Component

------------shyDrag Component Output Comparison

o --=~~-~-=~~~~~~__~~~

bull Meter Output (VDC)

bull Analog Output (VDC)

- Linear (Analog Output (VDCraquo

- Linear (Meter Output (VDCraquo

Applied Mass (kg)

------------------------------~

Drag Comoonent

G c gt

U 5 115 175 2 2 25 275

middot05 ~-+--SlIIlt--i--~+----~+--+-I

middot1

s middot15 -b-+-i--~=t--~-t

5shyo

-2

-25

AOPlied Mass kg) Meter Output (VDC) Analog Output (VDC)

0 0 -0026 01 -0099 -0137 05 -051 -0585 08 middot081 -0911 11 -1102 -1 229 14 -1388 -1 541 17 -1668 -1846

2 -194 -2143 23 -2208 -2432

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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I I I I

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- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

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UFTLYDT wan j----l

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CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

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VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

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9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

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Page 17: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

ENGINEERING LABORATORY DESIGN INC po BOX 2711

LAKE CITY MN M(NUJ278 (801)) 7115-8538

(661) 3gt1551196 FAX eldlrrccom

12 Open Circuit Wind Tunnel

List of Components

Component Mlnnfactnrer ModellPart No Serial No

1 Fuse Main Bussman Cooper Industries MDL 112

2 LVDTDrag Lucas Schaevitz HR050

3 LVDTLift Lucas Schaevitz HR050

4 Pressure Transducer MKS Inslruments Inc 223B-22875 016229353

5 Signal Conditioning Card (2) Lucas Schaevitz LVM 110

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

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d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

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bullbull ~-bull ~

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Page 18: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

) ) )

ENGINEERING LABORATORY DESIGN INC

Company Component(s) Lucas Schaevitz Linear Voltage Diff Transducers wwwschaevitzcom Signal Conditioning Cards

MKS Instruments Inc Differential Pressure Transducer wwwmksinstcom

PQ BOX78 LAKE CITY liN55lJ4f-lJ278

(800) 795-8536 651) 345-5095 FAX

MWWtldlnccom

SERVICE CENTERS

Local Representative Measurement Specialities Inc 1000 Lucas Way Hampton VA 23666

Telephone No (800) 745-8008

Fax No (757) 766-4297

MKS Instnnnents Inc Six Shattuck Road Andover MA 01810-2449

(800) 227-8766 (978) 975-0093

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

)

J ) )

UFTLYDT wan j----l

---+-- ~~-----------

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d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

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CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

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VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

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Page 19: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

l

r-shy

Figure 1 Standard Wind Tunnel Instrumentation System (Dynamometer~NTco~tSh)-==

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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AXIS POTOO1OIIE1(JI

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

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~

v L bullj i L

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bulllt

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I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

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3 tSICIoIAL 4 DiGHAtshy

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9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

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JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

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Page 20: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

il-- 1 L )

STREAMWISE TRAVERSE aInllTlnN DISPLAY

GAIN ADJUSTIIENT FOR UFT BEAMSPRESSURE TRIItISDUCER DISPUlY GAIN ADJUSTMENT FOR DYNAloiOMETER LIFT DISPUlY X POSiTION

) ~ ~ GAIN ADJUSTMENT FOR -II PRE LIFT X AXIS POSIT 111

PRESSURE TRANSDUCER H r 11 I n 11 I AMPUFIER 0 liT I (

ZERO ADJUSTMENT FOR PRESSURE TRANSDUCER-L I

~

SELECTOR VAlVE FOR

VERnCAL TRAVERSE POSITION DISPUlY

W1l1lt1t_l lnlt bullbullbull bull laU I ~OIn

GAIN ADJUSTMENT FOR III U L n -TUBE CONN ECTOR Y POSiTION

GAIN A[)JUSNENT FOR DRAG BEAMS DYNAMOMETER DRAG DlSPUlY

ENGINEERING LABORATORY DESIGN INC mls DRAWING AND mE INFORllAllON PROJECT WINO TUNNEL INSTRUMENTATION SYSTEM

PO Box 278 Lake City Minnesoto 55041 USA

651-345-4515 FAX 651-345-5095

THAT IT CONTAINS ARE mE PROPERlY OF MffiR ASSEMBLY FRONT PANEL

~~~~ONlAB=r~~S ORGANIZATION MINNESOTA STATE UNIVERSITY MANKATO

05 10 WIrnOUT EXPRESS WRiTfEN AUTHORIZATION RpoundFERENCE DATE SCALE

12 17 07IS PROHIBIilll bull PO No 71271

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

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J ) )

UFTLYDT wan j----l

---+-- ~~-----------

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d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

~ bullltgt I I

~ ~ x bullbull~ ~ 0 u bull bull l bullbull

~

v L bullj i L

Jbull bull bull Lbull

bulllt

bullbull t

c bullbull bull~

r IdU

H Iltr

I

N

shy 5 +~ I -+ I ~ ~S gtshy

VN ~ gtshyN V ~Il Ji

I t gt L 1 oc

W

5 II ~ ~ H

g J

r -INMfu_~ gt

I

~

J

JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

v~ ~~ t~ RS t~ 9001lt ) REo 1 v~ -v X-POSITIOH

+sIqHAL vee-SIQNAL g~i Rl1 03 OF4 900K f 12 E 1 DP lOOKa -v

3 tSICIoIAL 4 DiGHAtshy

CgtP2p lm II II r==3 g~4

vc 124611 I~ci I 3R7 T

9~K j RS 1 v lOOK 2 -v Y-PQSXrIOH

~ gt+SIQNAL -$IQHAtis OP1 6 OP2 7 CP a tIP4 bull Of

JP3 10 LeborlirtorV 01119 Inlt 4)(2 ii

13 LCD -t~ Connct~on Ixlaquo- ColtUmItO Number

ORAQ A 1

i7bc 1 a IsectShbullbullf 3 0

10CK

JP2 I~ 4)(2 ~

bull bull

r- ampt iliW

x

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laquo z H cent U

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W n LL bull i 1

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C~ Of(tioljIf X ~NMcentiIIlDQ)lJ( ~ bullbull

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Page 21: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

II l )

CLEAR PLEXIGLASS

FUSE

ONOff SWITCH

BlCK PANa HOLDER

STATIC PRESSURE (LOW) BARBpound[) FITTING

TOTAL PRESSURE (HIGH) BARBED FITTING

10 TUBE BULKHEAD CONNECTOR

a+-Jt- TRAVERSING MECHANISM DYNAMOMETER ANALOG QUlPUT

SIGNAL CONNECTOR ANALOG OUTIPUT MONITORING

POWER INPUT 230VACl~SOHz

15 PIN O- SUB SOCKET CONNECTOR 5 PIN o- sue

fOR REMOTE

SOCKET CONNECTOR

TRAVERSING SYSTIEM CONNECTOR 9 PIN O- SUB SOCKET CONNECTOR

THIS DRAWING AND THE INFORttATION PROJECT WIND TUNNEL INSTRUMENTATION SYSTEM ENGINEERING LABORATORY DESIGN INC THAT IT CONTAINS ARE TIHE PROPERTY OF METER ASSEMBLY BACK PANEL

PO Box 278 ENGINEERING lABORATORY DESIGN INC ORGANIZATION REPRODUCTION ANDOR lRNS~ISSION MINNESOTA STATE UNIVERSITY - MANKATOLake City Minnesota 55041 USA

WITHOUT EXPRESS WRITTEN AUTIHORIZATION REFERENCE DATE SCALE651-345-4515 FAX 651-345-5095 IS PROHIBITED bull PO No 71271 121707 05 = 10

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

FIXTURE ----------1-shy

w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

I IJ r L~ ~ --I _1 )

REIgt rELlOW

I I I I

t0~ o~o I I T

- bull~-- --shy4--suB it ~ SOUJ(A d-SUI AM ~

CIJI CONteuroCTOR ClJP CllNHpoundCmR PWO SOQClT

~

SPECI1Ia~ IlJO( $34- 11

AXIS POTOO1OIIE1(JI

O~

2REIgt 2tI(8i 1D rUIIH

10IICHt to lIItN IOIOIOWEIa SltC11Ol pIN raquo4-1- 1- 103

d- SUB 0 PIN SOlDER Y AXIS~ QJP COIIEC1OR POromOIOllJO

PWO

~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

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Page 22: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

II FT LVDT ------===~~lL7 DRAG

-j------ DRAG BEAM

11 FT BEAM --------J4i ~~~57

LVDT----------------~~ti_i~~~~m-I+---DRAG THUMBWHEEL

-+------- SHI HDNYLON COMPRESSION SCREW

LIFT THUMBWHEEL

~~----BASE PLATE

CONNECTOR----~~~~_r~A~-~Jr~---L~~~-----------STRUT

DYNAMOMETER ASSEMBLY

DYNAMOMETERDYNAMOMETER

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w

FIXTURE -------+

w

DRAG UFT

CALIBRATION ARRANGEMENT

Figure 4

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

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Page 23: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

~~=t--------------- VALVE

PRESSURE TRANSDUCER

T lIh

STATIC - BULBOPEN TO

ATMOSPHERE~______~L~_~_~_~_~_~_~~~~______________________~~____________

TOTAL (SELECTOR VALVE AT ZERO)

CAliBRATION ARRANGEMENT

Figure 5

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

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_ ---Ii -5IGNAl S pp 6 02 7 DP3

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Page 24: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

PRESSURE TUBE ASSEMBLY IDENTIFIER

Valve Position Color 1 WHT 2 00 00 BRO 3 YEL 4 RED 5 00 VIO 6 GRN 7 BLU 8 ORG 9 GRA 10 00 bull Not Used

NOTE Valve Position 0 selects the TOTAL pressure tap

ANALOG OUTPUT PINOUTS

Pin Function 1 00 Pressure 2 00 bull 00 bullbullbullbull 00 00 00 Lift 3 Drag 4 X Position 5 y Position 6 00 00 00 bullbullbullbullbullbull Not Used 7 00 bull Ground (Pressure) 8 Ground (Lift) 9 Ground (Drag) 10 Ground (X) 11 00 00 bullbullbullbull Ground (Y) 12 00 Not Used

laquoTILL SCALE RANGES FOR INSTRUMENTATION TRANSDUCERS

Pressure Transducer 00 00 00 bullbull 0 to plusmn JO WG Differential Lift 00 8Ibsf Drag 00 00 bull 5 lbsf

Figure 6

------------------------------

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SPECI1Ia~ IlJO( $34- 11

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

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UFTLYDT wan j----l

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CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

cmiddot ~

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JPlt I~ ii I4)(2 ~ bull

VC NOTE ALL RESISTO~$ OM 1HZ PA~E ARE ~lX MpoundTA~ ~XLM 3~ Rot 1 v

1OOK gt-1 -t-SIGWAL vee -SIiIiNAL OP ~ 01 )P3

1)P4 900K ~ RltO ~ 1 01 lOOK 2-Y 3 ~ICHAL

_ ---Ii -5IGNAl S pp 6 02 7 DP3

r1++------~ e CP4PRpoundSSURpound 9 OP

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Page 25: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

------------------------------

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SPECI1Ia~ IlJO( $34- 11

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~ TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORlATION X _ Y READOUT WIRING DIAGRAM

THAT IT OONTAINS ARE THE PROPERTY OF ENGINEERING lABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPRODUCTION ANDOR TRANSMISStON

WITHOUT EXPRESS WRlffiN AUTHORJZAnON REFERENCE IDATE ISCALE IS PROHIBITED PO No 71271 121807 NTS

ENGINEERING LABORATORY DESIGN INC PO Box 278

Lake City Minnesota 55041 USA 800-795-8536 FAX 651-345-5095

~

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J ) )

UFTLYDT wan j----l

---+-- ~~-----------

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d-51S 15 PIN SOlDEJt ltI- sue I PIN SCJOER rtII fXNeuroItOR CUP 00fHtTCR

PtiJC DYNAMOMETER SOCKEI

CONNECTOR CABLE 24 Ga 10 CONDUCTOR SHIELDED WIRE 8-0middot LONG

L ___ _ J

DYNAMOMETER WIRING

TITLE CABLE AND DYNAMOMETER WIRING THIS DRAWING AND THE INFORUATlON 24 Go 9 CONDUCTOR SHIELDED WIRE 8 -0 LONGENGINEERING l1IBORATORY DESIGN INC THAT IT CONTAINS ARE THE PROPERTY OF

PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

800-795-8536 FAX 651-345-5095 IS PROHIBITIED bull PO No 71271 12 18 07 NTS

~ H

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PO Box 278 ENGINEERING LABORATORY DESIGN INC PROJECT MINNESOTA STATE UNIVERSITY - MANKATO REPROOUCTION AIIOjOR TRANSMISSION

WITHOUT EXPRESS WRITTEN AUTHORIZATION REfERENCE DAnE SCALE Lake City Minnesota 55041 USA

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Page 29: Engineering Laboratory Design, Inc. PO Box 278, 2021 South ...amet-me.mnsu.edu/UserFilesShared/Equipment_Manuals... · characteristic of the drive system. Precision potentiometers

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