Welcome To ASIP 2018Welcome To ASIP 2018

ENGINEERING POSSIBILITIES.

Boeing is proud to support the collaboration of the brightest minds in

aircraft design and sustainment. Using innovative data analytics solutions,

additive manufacturing and a global integrated supply chain, we look

forward to keeping our customers soaring.

Welcome To ASIP 2018

W E L C O M E T O A S I P

The 2018 Aircraft Structural Integrity Program (ASIP) Conference is specifically designed to bring together the world leaders in the area of aircraft structural integrity and to disseminate information of state-of-the-art technologies for aircraft structures in both the military and civilian fleets. This is the 34th Anniversary of the ASIP Conference in its current format, although similar meetings occurred in the 1970s. This year also marks the 60th anniversary of the publication of the initial requirements for the US Air Force’s Aircraft Structural Integrity Program.

ASIP 2018 will continue to provide a forum for the technical interchange of information between personnel responsible for structural integrity, including design, analysis, testing, manufacture, certification, non-destructive evaluation/inspection, maintenance, repair, safety, risk assessment and mitigation, durability and life management. This interchange helps provide the communication necessary to ensure that each community is aware of each other’s capabilities and needs. The ASIP Conference has become even more important to the Air Force, Navy, Army, NASA and the FAA due to the constantly growing emphasis on sustaining the airworthiness of aging aircraft.

When the business day ends, the fun begins in downtown Phoenix.

This is where you’ll find sports arenas, live music, rooftop lounges, museums, theaters, art galleries and more than 100 restaurants. Downtown is also home to the Phoenix Convention Center and Arizona State University’s downtown campus. And it’s all served by one of the newest light rail systems in the nation.

CityScape, a two-block concentration of restaurants, bars, and fashion retailers, is home to an urban-chic bowling alley, a dance club and arcade, a live-music venue with 60 beers on tap, and a comedy theater and supper club with rentable meeting space.

Phoenix Text Provided by: www.visitphoenix.com

A B O U T P H O E N I X

ENGINEERING POSSIBILITIES.

Boeing is proud to support the collaboration of the brightest minds in

aircraft design and sustainment. Using innovative data analytics solutions,

additive manufacturing and a global integrated supply chain, we look

forward to keeping our customers soaring.

ASIP 2018 Featured SpeakersWelcome To ASIP 2018Welcome To ASIP 2018

C O N F E R E N C E M O B I L E A P P

The Conference Mobile App

Attend the Meeting is an updated, free mobile application that also incorporates the SecureLead™ application. Attend the Meeting includes information such as the Conference program, agendas, exhibit hall information, and the Conference rooms map in a mobile format. Contained within the Attend the Meeting application is SecureLead™, which has been designed for users to scan QR Codes and capture participant contact data from Conference badges. Attend the Meeting is now available for iOS (iPhone, iPad and iPod) and Android devices.

Shortcut Links for downloading and installation:www.AttendTheMeeting.com/applewww.AttendTheMeeting.com/android

F O L L O W U S O N T W I T T E R

@ASIP_Conference

Get The Latest Information about the ASIP Conference by following us on Twitter. This social media forum keeps information simple and to the point, allowing you quick access to resources you might not have known about. Including: details about guest speakers, conference registration and deadlines, the agenda, and info about our host city and headquarters hotel.

ASIP 2018 Featured SpeakersWelcome To ASIP 2018

T H E H Y A T T R E G E N C Y

Hotel Address:The Hyatt Regency Phoenix122 North Second StreetPhoenix, Arizona, United States, 85004

Tel: 602-252-1234www.hyatt.com

Located across the street from the Phoenix Convention Center, Hyatt Regency Phoenix places downtown Phoenix at your feet. Walk to the Arizona Center Shops and entertainment at CityScape, located two blocks from the hotel. Explore museums, culture, the arts, and the vibrant nightlife of downtown Phoenix just outside our doors.Photo of The Hyatt Regency Phoenix

Airport Address:Phoenix Sky Harbor International Airport (PHX)2485 E. Buckeye RoadPhoenix, AZ 85034

General Airport Information:602-273-3300

www.skyharbor.com

A I R P O R T I N F OC O N T E N T S

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2018 Featured Speakers

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ASIP Wi-Fi Network: @Hyatt_Meeting

Password: 2018ASIP (case sensitive)

F R E E W i - F i

ASIP 2018 Featured SpeakersASIP 2018 Featured Speakers

F E A T U R E D S P E A K E R S

2018 Lincoln Award WinnerDr. Robert “Bob” J. BucciArconic (formerly Alcoa), Retired

Student Apprentice Years: After obtaining a B.S. in mechanical engineering from Northeastern University (1964) and M.S. in engineering from Brown University (1967), Bob went on to complete his PhD work at Lehigh University under the guidance of Paul Paris, his research advisor. Upon completing his Ph.D. (1970) Bob joined Del Research Corporation, a Paul Paris established small business firm specializing in fracture mechanics research, testing and training. Through 1973 Bob served as Del Research Vice President of Technology responsible for lab direction and engineering support to enterprise programs focused on expanding fracture mechanics based theories/practices for structural materials evaluation. The 1967-1973 student apprentice years Bob spent at both Lehigh and Del Research coincided with the dawn of Damage Tolerance insertion into government/

industry specifications – and it was over this timeframe that Bob learned from many of the “Fracture Mechanics Greats”. Bob’s contributions to the field over this time period laid important groundwork for the eventual standardization of technique for measuring fatigue crack growth rate (FCGR) and thin material fracture toughness via the R-curve approach. His pioneering work also gave foundation to ΔKth and near-threshold FCGR measurement technique as well as deeper insights on how to more routinely measure and apply crack closure (ΔKeff) based concepts to clarify impacts of precrack, environment, stress ratio, over/under loads and residual stress on FCGR measurement and cyclic life modeling.

Alcoa Career - Creating Value through Technology: In 1973 Bob joined Alcoa where at the Alcoa (now Arconic) Technical Center he held the position of Sr. Technical Consultant before retiring in 2014. Over the course of his Alcoa career, Bob worked many aspects of aluminum product/process development and related technologies, most notably those directed to supporting the needs of Alcoa aerospace product business units with whom he worked closely to facilitate technical marketing and product development/insertion efforts. In doing so, Bob maintained high level technical working relationships with Alcoa customers, government labs, industry committees and academia to leverage R&D. For more than four decades he kept Alcoa at the forefront of developing critical knowledge and capabilities to capture and transition the benefit of Alcoa structural product improvements, particularly in areas related to fatigue, fracture and DADT structural integrity conformance. In the latter portion of his career Bob’s role morphed to that of a Sr. Technical Consultant tasked with identifying technology gaps and formulating/applying advanced technical approaches/strategies, including the mentoring of teams and individual researchers to ensure needs are met.

Throughout, Bob leveraged his fatigue and fracture mechanics background, to make significant core contributions to methodologies used in new product development and introduction. He remained an active contributor to the body of knowledge associated with development and deployment of

ASIP 2018 Featured Speakers

Designer: Sam CoplenCommunicator: Eric SkinnerDue Date: 10/26/18

Job Number: FG17-22840_065Publication: ASIP ConferenceVisual: F-35A and SoldierCountry: USA

Live: H: 8.75in x W: 6.65 inTrim: H: 9.25 W: 7.15 inBleed: H: 9.5in W: 7.4 inGutter: NoneResolution: 300 DPIDensity: 300Color Space: CMYK

Our work doesn’t end when an aircraft leaves the producti on line. We are partners for an aircraft ’s life through fi eld support, training and modernizati on. From the U-2 and C-130 to the F-35 and beyond, we provide the right personnel, technology, data analyti cs, supply chain management, engine experti se and engineering soluti ons to ensure our customer’s aircraft remain mission ready and relevant for generati ons to come.

Learn more at lockheedmarti n.com

MISSION READY.AT LOCKHEED MARTIN,WE’RE ENGINEERING A BETTER TOMORROW.®

© 2018 LOCKHEED MARTIN CORPORATION

FG17-22840_065 ASIPConference.indd 1 10/26/18 1:30 PM

ASIP 2018 Featured SpeakersASIP 2018 Featured Speakers

Bob Bucci Continued:landmark ASTM Test Method Standards (like E399, E647 & E561) and other linked specifications. Many of the results and capabilities added by Bob have and continue to be exploited to define alloy development targets and technically market Alcoa DADT improved alloys (e.g., 7475, 7085, 2524, 2624, Al-Li, …) and product forms (e.g., high quality thick plate, superior stress-relief forgings). Bob’s advocacy was also a force in driving Alcoa’s turn-of-the-century paradigm shift in aerospace technology strategy from that of continuous (incremental) alloy improvements to one of a solution provider capable of meeting the demanding mission requirements of current and future-generation aircraft - the goal being to strengthen Alcoa’s supply chain position while also demonstrating the value of early involvement in design and decision making processes. Bob’s main technical contribution to the evolving shift entailed adding to the Alcoa tool box – more structurally representative testing and data to feed newly developed sets of virtual design trade study tools – to thereby enable more rapid demonstration of the improvement potential of higher performing materials combined with innovative design and manufacturing technologies. Now into its second decade, the initiative has produced a number of collaborative and systems based partnerships with government and industry primes to successfully demonstrate viability and readiness of metal intense product/design solutions (e.g., Advance Hybrid Aerostructure and Alcoa “Best” Wing Box & “Best” Fuselage Barrel Solutions) capable of multifold savings in structural weight and cost over existing state-of-the-art.

Tuesday Luncheon Speaker

Major General Allan E. DayDirector of Logistics, Civil Engineering, Force Protection and Nuclear Integration, Headquarters Air Force Materiel Command, WPAFB, Ohio

Maj. Gen. Allan E. Day is the Director of Logistics, Civil Engineering, Force Protection and Nuclear Integration, Headquarters Air Force Materiel Command, Wright-Patterson Air Force Base, Ohio. He directs policy and procedures affecting AFMC aircraft maintenance, as well as both nuclear and non-nuclear munitions, supply, logistics plans, transportation, civil engineering, force protection and logistics data systems.

Additionally, General Day is responsible for developing and directing policy for the depot overhaul, repair and modification of Air Force weapon systems. As the staff lead for logistics and life cycle sustainment issues, he plans and coordinates product support and acquisition logistics for Air Force weapon systems.

General Day was commissioned in 1989 from the U.S. Air Force Academy where he earned a Bachelor of Science degree in Chemistry. He has held key maintenance leadership positions at the wing, major command and air staff levels. His commands

include the 62nd Aircraft Maintenance Squadron, 380th Expeditionary Aircraft Maintenance Squadron, 22nd Maintenance Group and 309th Maintenance Wing. He has also served as the Deputy Director

F E A T U R E D S P E A K E R S

ASIP 2018 Featured Speakers

of Resource Integration, Deputy Chief of Staff for Logistics, Installations and Mission Support, Headquarters U.S. Air Force, Arlington, Virginia. A published materials engineer and logistician, he holds a master aircraft maintenance and a senior acquisition badge, along with a basic parachute rating and is a level-III program manager.

Prior to his current position, General Day was the Commander, Defense Logistics Agency Aviation, Richmond, Virginia.

Wednesday Luncheon Speaker

Mr. Russell E. (Russ) AlfordSite Lead for the USAF Advanced Technology and Training Center in Middle Georgia (ATTC-MG)

Russell E. (Russ) Alford is Site Lead for the USAF Advanced Technology and Training Center in Middle Georgia (ATTC-MG). The Center is charged with expanding the use of new technologies in the USAF by training AF Engineers and Technicians in the technologies both by classroom instruction and hands-on work.

Mr. Alford began his Federal Civil Service Career in 1980 as an Engineering Co-Op in the C-141 Structures group. He continued service in the C-141 Engineering Group, serving at various times as Aircraft Structural Integrity Program Manager, Structures Section Chief, and ultimately Chief Engineer. He served as the Interim Chief Engineer for the Strategic Airlift Directorate during the standup of that organization, then as Chief of the Integrity and Reliability Engineering Branch. In 2005 he moved to the ALC Engineering Directorate, as Chief of the Aerospace Systems Branch and later the Chief of the Systems Sustainment Division. He was Chief Engineer for the C-5 aircraft prior to becoming the Director of Engineering for the Warner Robins Air Logistics Center Aerospace Sustainment Directorate. With

the AFMC 5-Center reorganization, he returned full-time to the C-5 Division as Chief Engineer. He retired in March of 2018 as the C-5 Chief Engineer.

ASIP 2018 AgendaASIP 2018 Agenda

M O N D A Y , N O V E M B E R 2 6

7:30 AM EARLY ONSITE REGISTRATION & CONFERENCE CHECK-IN

7:00 AM REGISTRATION/CONTINENTAL BREAKFAST

9:30 AM BREAK IN THE EXHIBIT HALL

T U E S D A Y , N O V E M B E R 2 7

8:00 AM WELCOME AND LINCOLN PRESENTATION AND AWARD

8:00 AM Conference Welcome and Remarks & Manager of the Year Award Mr James Rudd - Universal Technology Corporation

8:15 AM Lincoln Award Presentation: TBD Dr Robert Bucci - Arconic formerly Alcoa (Ret)

1:00 PM TRAINING: AFGROW Version 53 Mr James Harter - LexTech Inc

5:00 PM “MEET YOUR PEERS” RECEPTION (5:00 PM - 6:30 PM) - Light Hor d’oeuvres

6:30 PM – TRAINING: Modeling Fastened Connections: Hierarchic Approaches 8:30 PM Discussion and Demo Mr Eric Buettmann - ESRD, Mr Brent Lancaster - ESRD StressCheck

10:00 AM SESSION 1: OVERVIEWS I Dr Ravinder Chona - USAF AFRL/RQ

10:00 AM Fueling the Fight Introducing the KC-46 Pegasus Tanker Mr Ryan Russell - The Boeing Company, Ms Colleen Schneider - USAF

10:30 AM F-35 Structural Design Development and Verification Mr Robert Ellis - Lockheed Martin Corporation

8:00 AM TRAINING: Condition-Based Aircraft Post Inspection Reliability Analysis Dr Mohammad Khalessi - PredictionProbe Inc

ASIP 2018 Agenda

11:30 AM GROUP LUNCHEON WITH LUNCHEON SPEAKER

12:30 PM The Future of Air Force Logistics - Delivering Sustainability Major General Allan E. Day - USAF

3:00 PM BREAK IN THE EXHIBIT HALL

1:30 PM SESSION 2: CHARACTERIZATION, MODELING AND TESTING I Mr Travis Reese - AFLCMC/WWDEB

1:30 PM C-5 Modernization of Analytical Tools for Service Life Assessment Mr Scott Saunders - Lockheed Martin Corporation

2:00 PM Hexchrome Reduction Studies for KC135 Corrosion Program Mr Brian Zabovnik - The Boeing Company

2:30 PM What Does a Successful Fatigue Test Mean for Analytical Shortfalls Mr George Crosthwaite - AFLCMCWWJ

11:00 AM MQ-9 Reaper ASIP Overview Mr William Townsend - General Atomics - ASI

3:30 PM SESSION 3: PROGNOSTICS AND RISK ANALYSIS Dr Michael Gorelik - FAA

3:30 PM Evaluation of Structural Risk Analysis Methods Using F-15 Experience Mr Charles Babish - USAF

4:00 PM Composite Spectrum Analysis Mr Jacob Warner - USAF

4:30 PM Risk Analysis Including Proof-Testing in Bonded Composite Design Mr Andrew Ollikainen - Northrop Grumman Corporation

5:00 PM POSTER PRESENTATIONS INTRODUCTIONS (SEE DETAILS ON NEXT PAGE) A Brief Introduction/Description of the 2018 Posters From: Dr Mool Gupta - Laser and Plasma Technologies Mr Richard Coveno - Aviation Engineering Services LLC

ASIP 2018 AgendaASIP 2018 Agenda

W E D N E S D A Y , N O V E M B E R 2 87:00 AM REGISTRATION/CONTINENTAL BREAKFAST

9:30 AM BREAK IN THE EXHIBIT HALL

2018 ASIP POSTER SESSION A New Method for Nondestructive Corrosion Inspection Through Paint Dr Mool Gupta - Laser and Plasma Technologies

BACN E-11A ASIP Program Overview Mr Richard Coveno - Aviation Engineering Services LLC

T U E S D A Y C O N T I N U E D . . .

8:00 AM SESSION 4: OVERVIEWS II Mr John Brausch - USAF AFRL

8:00 AM F-35 Lightning II Joint Strike Fighter Full Scale Durability Tests Mr Selen Minarecioglu - Lockheed Martin Corporation

8:30 AM MQ-9A Reaper Full-Scale Static Test Mr Andrew Bechtel - General Atomics Aeronautical Systems Inc

9:00 AM Damage Tolerance Analysis of the PC-9A Wing Main Spar with Misdrill Damage Mr Stuart Cogan - QinetiQ

5:15 PM – EXHIBITOR WELCOME RECEPTION IN THE EXHIBIT HALL 7:00 PM WITH POSTER SESSION Heavy hor d’oeuvres & Cash Bar

ASIP 2018 Agenda

10:00 AM SESSION 5: CHARACTERIZATION, MODELING AND TESTING II Mr Bryce Harris - USAF

10:00 AM Assessment of State of the Art Composite Progressive Damage and Failure Dr Brian Justusson - The Boeing Company

10:30 AM Capability and Implementation of Tools to Predict Strength, Life and High-Energy Impact Response of Composite Structures Dr Richard Young - NASA

11:00 AM Characterization of da/dN Test Results at Negative Stress Ratios and Incorporation in Damage Tolerance Life Predictions

Mr Chad King - USAF AFLCMC

11:30 AM GROUP LUNCHEON WITH LUNCHEON SPEAKER

12:30 PM Mr Russell Alford - UDRI

1:30 PM SESSION 6: LIFE ENHANCEMENT CONCEPTS Mr Robert Bair - AFLCMC

1:30 PM Structural Certification of Laser Peening for F-35 Safety Critical Forgings Dr Scott Carlson - Lockheed Martin

2:00 PM Fatigue Technology’s Next-Generation Cold Expansion Tool Mr James Ross - Fatigue Technology

2:30 PM Service-Induced Degradation of Residual Stress at Cold Expanded Holes Dr Michael Hill - Hill Engineering LLC

3:00 PM BREAK IN THE EXHIBIT HALL

3:30 PM SESSION 7: NONDESTRUCTIVE INSPECTION/EVALUATION Mr Matthew Edghill - Lockheed Martin Corporation

3:30 PM Use As Directed? F-16 ASIP Impacts from Neglected Ladder Maintenance Dr Kimberli Jones - USAF

4:00 PM Digital Nondestructive Evaluation Inspection NDEI Data Capture Dr Eric Lindgren - USAF AFRL

4:30 PM Buried Crack Detection Using Eddy Current Arrays DrNeilGoldfine-JENTEKSensorsInc

ASIP 2018 AgendaASIP 2018 Agenda

7:00 AM REGISTRATION/CONTINENTAL BREAKFAST

9:30 AM BREAK IN THE EXHIBIT HALL (EXHIBIT HALL CLOSES AFTER BREAK)

11:30 AM LUNCH ON YOUR OWN - THURSDAY OPEN LUNCH

T H U R S D A Y , N O V E M B E R 2 9

8:00 AM SESSION 8: OVERVIEWS III Dr Gregory Schoeppner - USAF AFLCMC

8:00 AM Failure Analysis of a Military Transport Aircraft Fatigue Test MrKaiMaxfield-DefenceScience&Technology

8:30 AM Collecting Quality ASIP Data in Production Driven Maintenance Environments Mr Gary Steffes - USAF AFRL

9:00 AM Challenges and Successes: the Road from Old Style Manufactoring to Digital Ms Marguerite Kassinger - Northop Grumman Corporation

10:00 AM SESSION 9: CHARACTERIZATION, MODELING AND TESTING III Mr Joel Lechene - USAF

10:00 AM Analytical Modelling of Fatigue Crack Behaviour Under Representative Spectrum Loading in the F/A-18 A/B Y508 Wing Root Shear Tie

DrKevinWalker-DefenceScience&TechnologyGroup

10:30 AM Evaluation of Material Suppliers for Damage Tolerance Properties Ms Lee Ann McElroy - Spirit AeroSystems Inc

11:00 AM Development of an Aircraft Analytical Weight Estimation Method AWESM Mr Emilio Matricciani - Technical Data Analysis Inc

ASIP 2018 Agenda

1:30 PM SESSION 10: REPAIR AND REPLACEMENT CONCEPTS Mr Paul Barrow - Northrop Grumman

1:30 PM Additive Manufacturing on the F-22 Lt Emily Kellner - USAF

2:00 PM The Three-Dimensional Effects of Asymmetric Blends on Single-Pin Joints Mrs Rachel Elliott - University of Utah

2:30 PM An Approach to Managing Non-Flush Repairs Mr Robert Hone - USAF

3:00 PM BREAK IN FOYER

3:30 PM SESSION 11: LOADS AND ENVIRONMENT CHARACTERIZATION TBD

3:30 PM Modernizing the A-10 loading spectrum development process Mr Luciano Smith - SwRI

4:00 PM Sortie Code Based IAT for the TH-1H Helicopter MrNicholasHatcher-MercerEngineering&ResearchCenter

4:30 PM Inspection Interval Extension Analysis Utilizing Usage Severity Differences Ms Michelle Warmoth - USAF

5:00 PM 2018 CONFERENCE ADJOURNS

ASIP 2018 ExhibitorsASIP 2018 Exhibitors

BOOTH #

21Andromeda Systems Incorporated

androsysinc.com

BOOTH #

12ESRD StressCheckwww.esrd.com

BOOTH #

15Fatigue Technologywww.fatiguetech.com

BOOTH #

20Jentek Sensors, Inc.www.jenteksensors.com

BOOTH #

14Curtiss-Wright Surface Technologies

www.cwst.com

BOOTH #

6HBM Prensciawww.hbmprenscia.com

BOOTH #

16AFGROW LexTechwww.afgrow.net

BOOTH #

8Lockheed Martinwww.lco.com

BOOTH #

10Luna Innovationswww.lunainc.com

ASIP 2018 Exhibitors

BOOTH #

5NLign Analyticswww.nlign.com

BOOTH #

19Perfect Pointwww.ppedm.com

BOOTH #

11PROTOwww.protoxrd.com

BOOTH #

18Southwest Research Institutewww.swri.org

BOOTH #

13Zetecwww.zetec.com

BOOTH #

17University of DaytonResearch Institutewww.udayton.edu/udri

BOOTH #

9QuesTek Innovations www.questek.com

BOOTH #

3NDT Solutions

www.ndts.com

BOOTH #

7UniWestwww.uniwest.com

ASIP 2018 AgendaASIP 2018 Agenda

16 AFGROW LexTech

21 Andromeda Systems Inc.

14 Curtiss-Wright Surface Technologies

12 ESRD - StressCheck

15 Fatigue Technology Inc.

6 HBM Prenscia

20 JENTEK Sensors Inc

8 Lockheed Martin

10 Luna Innovations

3 NDT Solutions

5 NLign Analytics

19 Perfect Point EDM Corp.

11 PROTO

9 QuesTek Innovations LLC

18 Southwest Research Institute

17 University of Dayton Research Institute

7 UniWest

13 Zetec

Exhibitor & Booth #

2 0 1 8 E X H I B I T H A L L

REFRESHMENTS

REFRESHMENTS

ASIP 2018 Agenda

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A S P E C I A L T H A N K S

Thank you for attending the 2018 ASIP Conference, your participation is greatly valued and appreciated.

Please visit our website for the 2018 Conference Proceedings plus proceedings from previous years.

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